Ash removal device of waste heat boiler
By designing a combination of turntable, ring, drive assembly, pulley and wave chute in the waste heat boiler, the automatic left and right movement of the cleaning brush is achieved, solving the problem of low cleaning efficiency in the existing technology and improving dust cleaning Efficiency and reduce labor intensity.
Patent Information
- Application Number
- CN202420285025.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing waste heat boiler ash cleaning device is not efficient when cleaning dust, especially because the S-bent structure of the water pipe can only move left and right along the water pipe, and the cleaning efficiency is insufficient and not clean enough.
A cleaning device including a rotary wheel, ring, cleaning brush and driving components is designed. The rotating shaft and gear system are driven by a dual-axis motor to realize the left and right and upper and lower movement of the cleaning brush. Combined with the pulley and wave-shaped chute design, it realizes the The horizontal and up and down movements of the cleaning brush enhance the cleaning effect.
It improves the efficiency of dust cleaning, reduces the labor intensity of staff, and effectively shakes off dust through up and down cleaning brushes, improving the dust cleaning effect.
Smart Images

Figure CN222165846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler ash cleaning, in particular to a ash cleaning device for a waste heat boiler. Background Art
[0002] Nowadays, the country advocates vigorously developing waste heat utilization, energy conservation and emission reduction, which plays a positive role in protecting energy and improving the quality of human living environment. Waste heat boiler is an energy-saving and environmentally friendly equipment. Waste heat boiler refers to a boiler that uses the waste heat in waste gas, waste materials or waste liquid in various industrial processes and the heat generated by the combustion of combustible substances to heat water to a certain working fluid. In the design of waste heat boiler, how to reasonably divide the temperature section is the basis for the reasonable arrangement of the heating surface of the waste heat boiler and the maximum utilization of waste heat.
[0003] For example, the existing patent CN213453690U discloses a waste heat boiler cleaning device with high efficiency dust removal, including a base frame; a boiler body arranged on the base frame; and a plurality of water pipes arranged in the boiler body, the inner wall of the boiler body is symmetrically provided with a cleaning mechanism for cleaning the dust accumulated on the heating surface of the water pipe, the cleaning mechanism includes a guide plate symmetrically arranged on the inner wall of the boiler body, two guide plates are slidably connected with a slide plate, two slide plates are simultaneously provided with a moving plate, a support plate is provided on the moving plate through a lifting assembly, a dust collecting plate is provided on the side of the support plate away from the moving plate through a plurality of connecting rods, a dust collecting cavity is provided in the dust collecting plate, and a plurality of dust collecting holes are provided on the side of the dust collecting plate away from the connecting rod. When the structure is in use, the cleaning brush head can only move left and right along the water pipe for cleaning, and because the water pipe is S-bent, the left and right cleaning efficiency is not high enough, and the cleaning is not clean enough.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a dust cleaning device for a waste heat boiler to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A dust cleaning device for a waste heat boiler comprises a connecting block and a slideway located on the connecting block, a limiting slider matching the limiting slider is provided in the slideway, a movable block is provided at the top of the limiting slider, a rotating shaft is provided at the top of the movable block, a turntable is provided at the top of the rotating shaft, a circular ring is sleeved on the turntable, a sleeve sleeved on the rotating shaft is provided at the bottom end of the circular ring, a cleaning brush is provided at the top of the turntable and the circular ring, a screw rod passing through the limiting slider is provided in the slideway, one end of the screw rod is connected to the output end of the motor located in the connecting block, and a driving assembly connected to the rotating shaft and the sleeve is provided in the movable block.
[0008] Preferably, the driving assembly includes a dual-axis motor located in the movable block, the bottom end of the rotating shaft extends into the movable block and is connected to the top output end of the dual-axis motor, a gear 1 is sleeved on the rotating shaft, a gear 2 meshing with the gear 1 is provided on one side of the gear 1, the gear 2 is connected to the movable block through an axle rod, a gear 3 is provided on the axle rod and located above the gear 2, and a gear 4 meshing with the gear 3 is provided at the bottom end of the sleeve extending into the movable block.
[0009] Preferably, the shaft sleeve is connected to the movable block via a bearing, and the diameter of the gear three is smaller than the diameter of the gear four.
[0010] Preferably, the bottom output end of the dual-axis motor is provided with a rotating shaft extending to below the movable block, the bottom end of the rotating shaft is provided with a U-shaped frame, and pulleys are provided at both ends of the U-shaped frame.
[0011] Preferably, a sliding groove for sliding the pulley is provided at the top of the limit sliding block, the sliding groove is a circular structure, and a wave-shaped structure is arranged inside the sliding groove.
[0012] Preferably, the top corners of the limit sliding block are provided with limit guide rods extending into the movable block, and the limit guide rods are sleeved with return springs.
[0013] The beneficial effects of the utility model are as follows: through the coordinated design of the turntable, the ring and the cleaning brush with the driving assembly, the dust covering the heated surface of the water pipe can be automatically cleaned, so as to effectively clean the dust, thereby not only improving the efficiency of dust cleaning, but also reducing the labor intensity of the staff; and the coordinated design of the pulley and the wave-shaped slide groove enables the pulley to continuously push the movable block up and down during the rotation process, so that the cleaning brush can not only clean the water pipe when moving horizontally, but also clean the water pipe along with the up and down movement, and at the same time, when the cleaning brush moves up and down, it is also helpful to shake off the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural schematic diagram of a ash cleaning device for a waste heat boiler according to an embodiment of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a driving component in a ash cleaning device of a waste heat boiler according to an embodiment of the utility model;
[0017] Figure 3 It is a side view of a U-shaped frame in a ash cleaning device for a waste heat boiler according to an embodiment of the utility model;
[0018] Figure 4 It is a top view of a limiting sliding block in a dust cleaning device of a waste heat boiler according to an embodiment of the utility model.
[0019] In the figure:
[0020] 1. Connecting block; 2. Slideway; 3. Limiting slider; 4. Movable block; 5. Rotating shaft; 6. Turntable; 7. Ring; 8. Bushing; 9. Cleaning brush; 10. Screw; 11. Dual-axis motor; 12. Gear 1; 13. Gear 2; 14. Shaft; 15. Gear 3; 16. Gear 4; 17. Rotating shaft; 18. U-shaped frame; 19. Pulley; 20. Slideway; 21. Limiting guide rod. DETAILED DESCRIPTION
[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0022] According to an embodiment of the utility model, a dust cleaning device for a waste heat boiler is provided.
[0023] Embodiment 1;
[0024] like Figure 1-4As shown, according to the cleaning device of the waste heat boiler of the embodiment of the utility model, a connecting block 1 and a slideway 2 located on the connecting block 1, a limiting slider 3 matching with it is provided in the slideway 2, a movable block 4 is provided at the top of the limiting slider 3, a rotating shaft 5 is provided at the top of the movable block 4, a turntable 6 is provided at the top of the rotating shaft 5, a circular ring 7 is sleeved on the turntable 6, a sleeve 8 sleeved on the rotating shaft 5 is provided at the bottom end of the circular ring 7, a cleaning brush 9 is provided at the top of the turntable 6 and the circular ring 7, a screw rod 10 passing through the limiting slider 3 is provided in the slideway 2, one end of the screw rod 10 is connected to the output end of the motor located in the connecting block 1, and a driving component connected to the rotating shaft 5 and the sleeve 8 is provided in the movable block 4.
[0025] Embodiment 2:
[0026] like Figure 1-4 As shown, the driving assembly includes a dual-axis motor 11 located in the movable block 4, the bottom end of the rotating shaft 5 extends into the movable block 4 and is connected to the top output end of the dual-axis motor 11, a gear 12 is sleeved on the rotating shaft 5, a gear 2 13 meshing with the gear 12 is provided on one side of the gear 12, the gear 2 13 is connected to the movable block 4 through a shaft rod 14, a gear 3 15 is provided on the shaft rod 14 and above the gear 2 13, the bottom end of the sleeve 8 extends into the movable block 4 and is provided with a gear 4 16 meshing with the gear 3 15, the sleeve 8 is connected to the movable block 4 through a bearing, and the diameter of the gear 3 15 is smaller than the diameter of the gear 4 16.
[0027] Embodiment three;
[0028] like Figure 1-4 As shown, the bottom output end of the dual-axis motor 11 is provided with a rotating shaft 17 extending to the bottom of the movable block 4, the bottom end of the rotating shaft 17 is provided with a U-shaped frame 18, and pulleys 19 are provided at both ends of the U-shaped frame 18. The top of the limit slider 3 is provided with a slide groove 20 for the pulley 19 to slide, and the slide groove 20 is a circular structure, and the slide groove 20 is arranged in a wavy structure. The top corners of the limit slider 3 are provided with a limit guide rod 21 extending into the movable block 4, and the limit guide rod 21 is provided with a reset spring.
[0029] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0030] In actual application, when it is necessary to clean the dust adhering to the heating surface of the water pipe, the dual-axis motor 11 and the motor are started, and the motor drives the screw rod 10 to rotate. The limit slider 3 slides in the slideway 2 as the screw rod 10 rotates, thereby driving the turntable 6, the ring 7 and the cleaning brush 9 to move left and right, and the dual-axis motor 11 drives the rotating shaft 5 and the rotating shaft 17 to rotate, and the rotating shaft 5 drives the gear 1 12 and the turntable 6 to rotate. The gear 1 12 drives the shaft 14 to rotate through the meshing transmission with the gear 2 13, and the meshing transmission belt of the gear 3 15 and the gear 4 16 is driven. The movable sleeve 8 rotates, and the rotation speed of the sleeve 8 is slower than the rotation speed of the rotating shaft 5, so that the rotation of the turntable 6 and the ring 7 forms a speed difference, thereby improving the cleaning effect of the cleaning brush 9 on the water pipe; and the rotating shaft 17 drives the pulley 19 to slide in the wave-shaped slide groove 20 through the U-shaped frame 18, so that the pulley 19 will continuously push the movable block 4 to move up and down during the rotation process, so that the cleaning brush 9 can not only clean the water pipe when moving horizontally, but also clean the water pipe with the up and down movement. At the same time, when the cleaning brush 9 moves up and down, it is also helpful to shake off the dust.
[0031] To sum up, with the help of the above-mentioned technical scheme of the utility model, through the coordinated design of the turntable 6, the ring 7 and the cleaning brush 9 with the driving assembly, it is possible to automatically clean the dust covering the heated surface of the water pipe, so as to effectively clean the dust, thereby not only improving the efficiency of dust cleaning, but also reducing the labor intensity of the staff; and the coordinated design of the pulley 19 and the wave-shaped slide groove 20 enables the pulley 19 to continuously push the movable block 4 up and down during the rotation process, so that the cleaning brush 9 can not only clean the water pipe when moving horizontally, but also clean the water pipe along with the up and down movement. At the same time, when the cleaning brush 9 moves up and down, it is also beneficial to shake off the dust.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A ash cleaning device for a waste heat boiler, It is characterized in that The invention comprises a connecting block (1) and a slideway (2) located on the connecting block (1), wherein a matching limiting slider (3) is arranged in the slideway (2), a movable block (4) is arranged at the top of the limiting slider (3), a rotating shaft (5) is arranged at the top of the rotating shaft (5), a rotating disk (6) is arranged at the top of the rotating disk (6), a circular ring (7) is sleeved on the rotating disk (6), a shaft sleeve (8) sleeved on the rotating shaft (5) is arranged at the bottom of the circular ring (7), a cleaning brush (9) is arranged at the top of the rotating disk (6) and the circular ring (7), a screw rod (10) penetrating the limiting slider (3) is arranged in the slideway (2), one end of the screw rod (10) is connected to the output end of a motor located in the connecting block (1), and a driving component connected to the rotating shaft (5) and the shaft sleeve (8) is arranged in the movable block (4).
2. A ash cleaning device for a waste heat boiler according to claim 1, It is characterized in that The driving assembly comprises a dual-axis motor (11) located in the movable block (4); the bottom end of the rotating shaft (5) extends into the movable block (4) and is connected to the top output end of the dual-axis motor (11); a gear 1 (12) is sleeved on the rotating shaft (5); a gear 2 (13) meshing with the gear 1 (12) is provided on one side of the gear 1 (12); the gear 2 (13) is connected to the movable block (4) via a shaft (14); a gear 3 (15) is provided on the shaft (14) and located above the gear 2 (13); and a gear 4 (16) meshing with the gear 3 (15) is provided on the bottom end of the sleeve (8) extending into the movable block (4).
3. A ash cleaning device for a waste heat boiler according to claim 2, It is characterized in that The shaft sleeve (8) is connected to the movable block (4) via a bearing, and the diameter of the gear three (15) is smaller than the diameter of the gear four (16).
4. A ash cleaning device for a waste heat boiler according to claim 3, It is characterized in that The bottom output end of the dual-axis motor (11) is provided with a rotating shaft (17) extending to the bottom of the movable block (4), the bottom end of the rotating shaft (17) is provided with a U-shaped frame (18), and both ends of the U-shaped frame (18) are provided with pulleys (19).
5. A ash cleaning device for a waste heat boiler according to claim 4, It is characterized in that A slide groove (20) for the pulley (19) to slide is provided at the top end of the limit slide block (3); the slide groove (20) is a circular structure, and a wave-shaped structure is arranged inside the slide groove (20).
6. A ash cleaning device for a waste heat boiler according to claim 5, It is characterized in that The top corners of the limit slide block (3) are all provided with limit guide rods (21) extending into the movable block (4), and a return spring is sleeved on the limit guide rods (21).
