Automatic wonton production line
By designing a compact wonton automated production line, the control system and multiple devices are used to realize automatic cutting, filling, folding and forming of wonton skins, which solves the problems of large area, high maintenance and diversified production of existing equipment, and realizes the problem of production of large production areas, high maintenance and diverse shapes. Efficient and low-cost wonton production.
Patent Information
- Application Number
- CN202420083353.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-14
AI Technical Summary
The existing wonton production equipment and equipment production lines are long, not compact, with large area, high maintenance and manufacturing costs, and it is difficult to efficiently produce wontons of different shapes, especially pocket-shaped wontons.
A compact wonton automated production line was designed, including a conveyor belt driven by a control system, a dough cutting device, a filling device, a wonton skin folding device, a edge pressing device and a kneading molding device, and a conveyor belt driven by a servo motor can be cut. , filling, slitting, forming and other steps, and the cutting, folding and forming of wonton skins is achieved by using longitudinal and transverse cutting mechanisms, stacking pallets and pressing cylinders.
It realizes the compactness of the equipment, small footprint, low maintenance and manufacturing costs, and can efficiently produce wontons of different shapes, especially pocket-shaped wontons, to meet consumer needs.
Smart Images
Figure CN222171093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to an automatic production line for wontons. Background Art
[0002] Wontons are becoming more and more popular because of their simple cooking methods, health and delicious taste. Existing wonton production equipment usually requires multiple transmissions, and the wonton skin cutting, stuffing, skin turning, and forming steps are completed in sequence on more than one conveyor line. The equipment production line is long, not compact, and occupies a large area. The equipment maintenance and manufacturing costs are also relatively high. In addition, manufacturers also need to produce wontons of different shapes to attract consumers. At present, pocket-shaped wontons are favored by consumers because of their beautiful appearance and large filling content. Production also requires an automatic processing equipment suitable for pocket-shaped wontons. Summary of the invention
[0003] The utility model aims to provide a compact wonton automatic production line which is more suitable for processing pocket-shaped wontons.
[0004] The utility model discloses an automatic wonton production line, comprising a conveyor belt controlled by a control system and mounted on a frame for carrying and conveying dough skin, and a dough skin cutting device, a stuffing device, a wonton skin folding device, a wonton skin edge pressing device, and a kneading and forming device, which are mounted on the frame and arranged in sequence in the advancing direction of the wonton skin skin; the dough skin cutting device, the stuffing device, the wonton skin edge pressing device, and the kneading and forming device are mounted above the conveyor belt; the conveyor belt is driven by a servo motor, and an array of support plate holes are arranged on the conveyor belt for facilitating the passage of the folded edge support plate of the wonton skin folding device; the dough skin cutting device comprises a longitudinal cutting mechanism and a transverse cutting mechanism, The dough skin cutting device cuts the wide dough belt pressed by the dough skin pressing machine into square wonton skins; the filling device is used to fill the wonton skins with wonton fillings; the wonton skin folding device is installed below the conveyor belt, and includes a turning shaft driven by the skin folding driving mechanism and a folding edge supporting plate fixed on the turning shaft, and the wonton skins after filling are folded by the rotation and swing of the folding edge supporting plate around the turning shaft; the wonton skin edge pressing device includes an edge pressing cylinder and an edge pressing plate connected to the edge pressing cylinder and driven to move up and down, and the edge pressing plate presses and bonds the folded upper and lower layers of wonton skins into wonton bags; the kneading and molding device kneads the wonton bags after edge pressing into wontons of desired shapes.
[0005] The transverse cutting mechanism comprises a transverse blade and a blade driving mechanism. The transverse blade is driven by the blade driving mechanism to reciprocate transversely to complete transverse cutting of the dough.
[0006] Preferably, the blade driving mechanism is a magnetic rodless cylinder.
[0007] The longitudinal cutting mechanism comprises a cutter rotating shaft and an anti-sticking knife roller rotating shaft mounted on a frame; a plurality of circular cutters are arranged on the cutter rotating shaft; an anti-sticking knife roller is arranged on the cutter rotating shaft, and the anti-sticking knife roller is connected to the anti-sticking knife roller rotating shaft through a bearing.
[0008] The kneading and molding device includes a vertical cylinder, a transverse cylinder, and two kneading clamp frames; the vertical cylinder is fixedly connected to the frame, and the transverse cylinder is fixedly connected to the lower end of the vertical telescopic rod of the vertical cylinder; the transverse cylinder is provided with two transverse telescopic rods that simultaneously telescope in opposite directions, and the two transverse telescopic rods are respectively fixedly connected to one of the two kneading clamp frames, and a plurality of kneading clamps are evenly distributed on the two kneading clamp frames, and the telescopic movement of the two transverse telescopic rods drives the kneading clamps on the two kneading clamp frames to open and close each other, so as to complete the kneading, molding and loosening of the wontons.
[0009] The frame for fixing the vertical cylinder is arranged on a slidable platform. Through the movement of the sliding platform, the utility model can complete the kneading and molding of the wontons while the kneading clamps take the wontons and transfer them to the wonton box and release them, so that the formed wontons can be automatically and neatly placed.
[0010] The utility model discloses an automatic wonton production line which can simultaneously complete the wonton skin cutting, stuffing injection, skin turning, shaping and other operation steps on one conveyor belt through the movement of the conveyor belt. The equipment is compact, occupies a small area, and has low equipment maintenance and manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0012] Figure 2 for Figure 1 Schematic diagram of the three-dimensional structure with the conveyor belt and part of the frame hidden;
[0013] Figure 3 It is a schematic diagram of the structure of the kneading molding device. DETAILED DESCRIPTION
[0014] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings:
[0015] like Figures 1 to 3As shown, the wonton automated production line described in the utility model comprises a conveyor belt 2 for carrying and conveying dough skins installed on a frame 1 controlled by a control system, and a dough skin cutting device, a stuffing device 4, a wonton skin folding device 5, a wonton skin edge pressing device 6, and a kneading and forming device 7 installed on the frame 1 and arranged in sequence in the advancing direction of the wonton skin skins; the dough skin cutting device, the stuffing device 4, the wonton skin edge pressing device 6, and the kneading and forming device 7 are installed above the conveyor belt 2; the conveyor belt 2 is driven by a servo motor, and an array of support plate holes 21 are arranged on the conveyor belt 2 for facilitating the passage of the folded edge support plate 53 of the wonton skin folding device 5; the dough skin cutting device comprises a longitudinal cutting mechanism 31 and a transverse cutting mechanism 32, The dough cutting device cuts the wide dough belt pressed by the dough pressing machine into square wonton wrappers; the stuffing injection device 4 is used to inject wonton stuffing onto the wonton wrappers; the wonton wrapper folding device 5 is installed below the conveyor belt 2, and comprises a turning shaft 52 driven by a folding drive mechanism 51 and a folding support plate 53 fixed on the turning shaft 52, and the wonton wrappers after stuffing are folded by the rotation and swing of the folding support plate 53 around the turning shaft 52; the wonton wrapper edge pressing device 6 comprises an edge pressing cylinder 61 and an edge pressing plate 62 connected to the edge pressing cylinder 61 and driven to move up and down, and the edge pressing plate 62 presses and bonds the folded upper and lower layers of wonton wrappers into wonton bags; the kneading and forming device 7 kneads the wonton bags after edge pressing into wontons of desired shapes.
[0016] In this embodiment, the transverse cutting mechanism 32 includes a transverse blade 321 and a magnetic rodless cylinder 322 for driving the blade. The transverse blade 321 reciprocates transversely under the drive of the magnetic rodless cylinder 322 to complete the transverse cutting of the dough.
[0017] In this embodiment, the longitudinal cutting mechanism 31 includes a cutter rotating shaft 311 and an anti-sticking knife roller rotating shaft 313 installed on the frame 1, a plurality of circular cutters 312 are arranged on the cutter rotating shaft 311, an anti-sticking knife roller 314 is arranged on the anti-sticking knife roller rotating shaft 313, and the anti-sticking knife roller 314 is connected to the anti-sticking knife roller rotating shaft 313 through a bearing.
[0018] In this embodiment, the kneading and molding device 7 includes a vertical cylinder 71, a transverse cylinder 72, and two kneading clamps 73; the vertical cylinder 71 is fixedly connected to the frame 1, and the transverse cylinder 72 is fixedly connected to the lower end of the vertical telescopic rod of the vertical cylinder 71; the transverse cylinder 72 is provided with two transverse telescopic rods that simultaneously extend and retract in opposite directions, and the two transverse telescopic rods are respectively fixedly connected to one of the two kneading clamps 73, and a plurality of kneading clamps 74 are evenly distributed on the two kneading clamps 73. The extension and retraction of the two transverse telescopic rods drives the kneading clamps 74 on the two kneading clamps 73 to open and close each other, so as to complete the kneading, molding and loosening of the wontons.
[0019] This embodiment is more suitable for the automated processing of pocket-shaped wontons. If the structure of the kneading and molding device 7 is changed, it can be used for the automated production of wontons of different shapes.
Claims
1. An automated wonton production line, comprising a conveyor belt mounted on a frame and controlled by a control system for carrying and conveying dough skin, and a dough skin cutting device, a stuffing device, a wonton skin folding device, a wonton skin edge pressing device, and a kneading and forming device mounted on the frame and arranged in sequence in the direction of advance of the wonton skin skin; the dough skin cutting device, the stuffing device, the wonton skin edge pressing device, and the kneading and forming device are mounted above the conveyor belt; the conveyor belt is driven by a servo motor, and an array of support plate holes are arranged on the conveyor belt for facilitating the passage of the folded edge support plate of the wonton skin folding device; the dough skin cutting device comprises a longitudinal cutting mechanism and a transverse cutting mechanism, and the dough skin cutting device The cutting device cuts the wide-width dough belt pressed by the dough pressing machine into square wonton wrappers; the stuffing injection device is used to inject wonton stuffing onto the wonton wrappers; the wonton wrapper folding device is installed below the conveyor belt, and comprises a turning shaft driven by a skin folding driving mechanism and a folding edge supporting plate fixed on the turning shaft, and the wonton wrappers after stuffing are folded by the rotation and swing of the folding edge supporting plate around the turning shaft; the wonton wrapper edge pressing device comprises an edge pressing cylinder and an edge pressing plate connected to the edge pressing cylinder and driven to move up and down, and the edge pressing plate presses and bonds the folded upper and lower layers of wonton wrappers into wonton bags; the kneading and forming device kneads the wonton bags after edge pressing into wontons of desired shapes.
2. The wonton automated production line according to claim 1, characterized in that The transverse cutting mechanism comprises a transverse blade and a blade driving mechanism. The transverse blade is driven by the blade driving mechanism to reciprocate transversely to complete transverse cutting of the dough.
3. A wonton automated production line according to claim 2, characterized in that The blade driving mechanism is a magnetic rodless cylinder.
4. The wonton automated production line according to claim 1 is characterized in that The longitudinal cutting mechanism comprises a cutter rotating shaft and an anti-sticking knife roller rotating shaft mounted on a frame; A plurality of circular cutters are arranged on the cutter rotating shaft; An anti-sticking knife roller is arranged on the cutter rotating shaft, and the anti-sticking knife roller is connected with the anti-sticking knife roller rotating shaft through a bearing.
5. The wonton automated production line according to claim 1 is characterized in that The kneading and molding device includes a vertical cylinder, a transverse cylinder, and two kneading clamp frames; the vertical cylinder is fixedly connected to the frame, and the transverse cylinder is fixedly connected to the lower end of the vertical telescopic rod of the vertical cylinder; the transverse cylinder is provided with two transverse telescopic rods that simultaneously telescope in opposite directions, and the two transverse telescopic rods are respectively fixedly connected to one of the two kneading clamp frames, and a plurality of kneading clamps are evenly distributed on the two kneading clamp frames, and the telescopic movement of the two transverse telescopic rods drives the kneading clamps on the two kneading clamp frames to open and close each other, so as to complete the kneading, molding and loosening of the wontons.
6. The wonton automated production line according to claim 5, characterized in that The frame for fixing the vertical cylinder is arranged on the slidable platform.