Dust remover applied to large crushing equipment

The dust collector for large-scale crushing equipment addresses water wastage by using an exhaust fan and compressed air for filtration and cleaning, ensuring efficient and stable dust removal with minimal resource use.

CN222173420UActive Publication Date: 2024-12-17QINGHAI LAIRUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422431701.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2024-12-17
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Dust collectors used in large-scale crushing equipment waste significant amounts of water during the dust filtration process, leading to resource inefficiency.

Method used

A dust collector design featuring a dust removal mechanism, cleaning component, and fixing component, utilizing an exhaust fan for filtration, compressed air for cleaning, and a mechanism to prevent shaking and blockage, with components like fixed plates, cloth bags, and ash discharge systems.

Benefits of technology

Efficient dust filtration with minimal energy loss and reduced water consumption, enabling multiple uses of the filtration system while maintaining operational stability and reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust remover applied to large crushing equipment, which belongs to the field of dust removal and comprises a box body, a dust removal mechanism is arranged in the box body, a cleaning component is arranged on one side of the box body, and a fixing component is arranged in the box body. The dust removal mechanism comprises a fixed plate, a cloth bag, an air inlet pipe, an exhaust pipe, a flaring part and an exhaust fan. The dust removal mechanism, the cleaning assembly and the fixing assembly are arranged, the function of filtering external dust is achieved, the dust removal mechanism can suck the external dust into the box body during use, then the dust is filtered, meanwhile, the cleaning assembly can clean the dust removal mechanism, follow-up repeated use is facilitated, and the dust removal efficiency is improved. And then the fixing assembly can fix the dust removal mechanism, the dust removal mechanism is prevented from shaking during operation, an exhaust fan is adopted during dust removal, and the energy loss is small.
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Description

Technical Field

[0001] The utility model relates to the field of dust removal, in particular to a dust collector applied to large-scale crushing equipment. Background Art

[0002] Large-scale crushing equipment refers to a crusher with a larger crushing chamber, higher crushing height and larger processing capacity. Large-scale crushing equipment is widely used in mining, metallurgy, construction, cement and other industries. It is used for the crushing and processing of raw ore, mineral processing ore, construction waste and other materials. When the crushing equipment crushes materials, it will produce a lot of dust, which seriously affects the surrounding environment. Therefore, a dust collector is needed to deal with the dust.

[0003] After searching, in the prior art, the Chinese patent with patent announcement number CN208244379U discloses "a degrading dust removal device for a crusher, including a filter box, a conveying pipe and a dust removal box, a group of inclined sieve plates are arranged inside the filter box, one side of the filter box is connected to the conveying pipe, the other end of the conveying pipe is connected to the dust removal box, a water supply pipe is arranged on the inner side of the upper wall of the dust removal box, a wind shield is arranged inside the dust removal box, a plurality of dust adsorption plates are arranged on the wind shield and below the water supply pipe, water spray pipes are arranged on both sides of the upper end of the dust adsorption plate, a water pump is arranged above the dust removal box, a water delivery pipe is connected to the water pump, and the other end of the water delivery pipe passes through the upper wall of the dust removal box and is connected to the water supply pipe. Beneficial effect: by arranging a sieve plate in the filter box, it is used to filter out large particles of dust in advance to prevent the conveying pipe from being blocked, by arranging a dust adsorption plate, a water supply pipe and a water spray pipe combination in the dust removal box, it is used to wash away the dust adsorbed on the dust adsorption plate, and small particles of dust can be effectively filtered out", but there are still the following defects:

[0004] However, when the device processes dust, it uses water to filter the dust. When there is a lot of dust, the water used for dust removal will also increase greatly, thereby wasting more water resources.

[0005] Therefore, we made improvements to this and proposed a dust collector for large-scale crushing equipment. Utility Model Content

[0006] The purpose of the utility model is to address the problem that a dust collector currently used in large-scale crushing equipment uses water to filter dust when processing dust. When there is a lot of dust, the water used for dust removal will also increase greatly, thereby wasting more water resources.

[0007] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0008] The dust collector is applied to large-scale crushing equipment to improve the above problems.

[0009] The utility model is as follows:

[0010] It comprises a box body, a dust removal mechanism is arranged inside the box body, a cleaning component is arranged on one side of the box body, and a fixing component is arranged inside the box body;

[0011] The dust removal mechanism includes a fixed plate, a cloth bag, an air inlet pipe, an exhaust pipe, a flared portion and an exhaust fan. The fixed plate is bolted to the inner wall of the box, the cloth bag is fixedly connected to the inside of the fixed plate, the air inlet pipe is connected and arranged on one side of the box and is located below the fixed plate, the exhaust pipe is connected and arranged on the other side of the box and is located above the fixed plate, the flared portion is welded to one end of the air inlet pipe, and the exhaust fan is fixedly connected to one end of the exhaust pipe.

[0012] As a preferred technical solution of the utility model, the cleaning assembly includes a compressed air pipe, a cleaning pipe and a nozzle. The compressed air pipe is bolted to the top of the box, the cleaning pipe is fixedly connected to the output end of the compressed air pipe, and the nozzle is connected to the bottom of the cleaning pipe and is located directly above the cloth bag.

[0013] As a preferred technical solution of the utility model, the fixing assembly includes a circular hoop and a connecting rod, the circular hoop is fixedly connected to the bottom of the cloth bag, and the connecting rod is fixedly connected to the side wall of the circular hoop and one end is bolted to the inner wall of the box.

[0014] As a preferred technical solution of the utility model, an inspection opening is opened on the side wall of the box body, a switch door is hinged on the inner bottom wall of the inspection opening, and a handle is bolted on the side wall of the switch door.

[0015] As a preferred technical solution of the utility model, a fixing ring is fixedly connected to the outer wall of the exhaust pipe, a positioning rod is fixedly connected to the side wall of the fixing ring, and one end of the positioning rod is fixedly connected to the outer wall of the box body.

[0016] As a preferred technical solution of the utility model, the bottom of the box body is connected to an ash hopper, the bottom of the ash hopper is connected to an ash discharge pipe, and a solenoid valve is provided outside the ash discharge pipe.

[0017] As a preferred technical solution of the utility model, an extension rod is bolted to the inner wall of the ash discharge pipe, one end of the extension rod is fixedly connected to a bearing, an auger is arranged inside the bearing, the bottom end of the auger is fixedly connected to a first bevel gear, a motor is arranged on the outer wall of the ash discharge pipe, the output end of the motor is fixedly connected to a second bevel gear, the second bevel gear is meshed with the first bevel gear, and the side wall of the auger is tightly fitted to the inner wall of the ash discharge pipe.

[0018] As a preferred technical solution of the utility model, the bottom of the ash hopper is bolted with a support leg, and the bottom of the support leg is fixedly connected with a stabilizing plate.

[0019] As a preferred technical solution of the utility model, a pressure sensor is bolted on the inner wall of the box, a pressure gauge is bolted on the outer wall of the box, and the pressure sensor is connected to the pressure gauge by electrical signals.

[0020] As a preferred technical solution of the present utility model, an anti-rust layer is provided on the outer wall of the box body, and the material of the anti-rust layer is epoxy resin paint.

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] In the solution of the utility model:

[0023] By setting up the dust removal mechanism, cleaning component and fixing component, the function of filtering external dust is achieved. When in use, the dust removal mechanism can draw external dust into the interior of the box and then filter the dust. At the same time, the cleaning component can clean the dust removal mechanism to facilitate subsequent multiple uses. Then the fixing component can fix the dust removal mechanism to prevent the dust removal mechanism from shaking during operation. When removing dust, an exhaust fan is used, and energy loss is small. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the structure of a dust collector for large-scale crushing equipment provided by the utility model;

[0025] Figure 2 A schematic diagram of the structure of a dust collector fixing assembly for large-scale crushing equipment provided by the utility model;

[0026] Figure 3 A left side view of a dust collector for large-scale crushing equipment provided by the utility model;

[0027] Figure 4 The utility model provides a dust collector for large-scale crushing equipment Figure 3 The enlarged view of point A in the middle;

[0028] Figure 5 A schematic diagram of the structure of the dust collector inspection port for large-scale crushing equipment provided by the utility model;

[0029] Figure 6 A schematic diagram of the structure of a dust collector cleaning component and a fixing component for large-scale crushing equipment provided by the utility model;

[0030] Figure 7 The utility model provides a dust collector for large-scale crushing equipment Figure 4 Enlarged view of point A in the middle.

[0031] Indicated in the figure:

[0032] 1. Box body; 2. Dust removal mechanism; 3. Cleaning assembly; 4. Fixing assembly; 5. Inspection port; 6. Open / close door; 7. Handle; 8. Fixing ring; 9. Positioning rod; 10. Ash hopper; 11. Ash discharge pipe; 12. Solenoid valve; 13. Extension rod; 14. Bearing; 15. Auger; 16. First bevel gear; 17. Motor; 18. Second bevel gear; 19. Support leg; 20. Stabilizing plate; 21. Pressure sensor; 22. Pressure gauge; 201. Fixing plate; 202. Cloth bag; 203. Inlet pipe; 204. Exhaust pipe; 205. Expanding part; 206. Exhaust fan; 301. Compressed air pipe; 302. Cleaning pipe; 303. Nozzle; 401. Round hoop; 402. Connecting rod. DETAILED DESCRIPTION

[0033] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0034] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0037] like Figure 1-7 As shown, this embodiment proposes a dust collector applied to large-scale crushing equipment, including a box body 1, a dust removal mechanism 2 is arranged inside the box body 1, a cleaning component 3 is arranged on one side of the box body 1, and a fixing component 4 is arranged inside the box body 1;

[0038] like Figure 4 and Figure 6As shown, the dust removal mechanism 2 includes a fixed plate 201, a bag 202, an air inlet pipe 203, an exhaust pipe 204, a flared portion 205 and an exhaust fan 206. The fixed plate 201 is bolted to the inner wall of the box body 1, the bag 202 is fixedly connected to the inside of the fixed plate 201, the air inlet pipe 203 is connected to one side of the box body 1 and is located below the fixed plate 201, the exhaust pipe 204 is connected to the other side of the box body 1 and is located above the fixed plate 201, the flared portion 205 is welded to one end of the air inlet pipe 203, and the exhaust fan 206 is fixedly connected to the exhaust pipe 2 04, there are several bags 202 which are evenly distributed along the length and width of the fixed plate 201. When in use, the device is placed on one side of the external crushing equipment, and then the exhaust fan 206 is connected to the external power supply and started. The operation of the exhaust fan 206 will put the interior of the box body 1 in a negative pressure state, because the atmospheric pressure will cause the external dust to enter the interior of the box body 1 through the air inlet pipe 203, and then the dust particles in the air are filtered by the bags 202, and then the cleaner air will be drawn out to the outside by the exhaust fan 206, thereby completing the filtration.

[0039] like Figure 6 As shown, the cleaning assembly 3 includes a compressed air pipe 301, a cleaning pipe 302 and a nozzle 303. The compressed air pipe 301 is bolted to the top of the box body 1, and the cleaning pipe 302 is fixedly connected to the output end of the compressed air pipe 301. The nozzle 303 is connected and arranged at the bottom of the cleaning pipe 302 and is located directly above the bag 202. The number of cleaning pipes 302 is several and evenly distributed along the width direction of the fixed plate 201. The number of nozzles 303 is several and evenly distributed along the length direction of the fixed plate 201, and The number of nozzles 303 is the same as the number of bags 202. One end of each of the cleaning tubes 302 is fixedly connected to the output end of the compressed air tube 301. As the air is continuously filtered, the dust on the surface of the bag 202 will accumulate thicker and thicker, and the air resistance will also become greater and greater. At this time, the compressed air tube 301 is started, and compressed air is intermittently sprayed into the cleaning tube 302 and the nozzles 303. Then the compressed air will enter the bag 202 and flush away the dust accumulated on the outer surface of the bag 202, thereby completing the cleaning.

[0040] like Figure 6 As shown, the fixing assembly 4 includes a circular hoop 401 and a connecting rod 402. The circular hoop 401 is fixedly connected to the bottom of the cloth bag 202. The connecting rod 402 is fixedly connected to the side wall of the circular hoop 401 and one end is bolted to the inner wall of the box body 1. When the cloth bag 202 cleans the dust, the circular hoop 401 and the connecting rod 402 will be fixed by the bottom of the cloth bag 202 to prevent the cloth bag 202 from shaking when filtering dust.

[0041] like Figure 5As shown, an inspection opening 5 is provided on the side wall of the box body 1, a switch door 6 is hinged on the inner bottom wall of the inspection opening 5, and a handle 7 is bolted on the side wall of the switch door 6. When a fault occurs inside the box body 1, the switch door 6 can be opened to repair the inside of the box body 1.

[0042] like Figure 5 As shown, a fixing ring 8 is fixedly connected to the outer wall of the exhaust pipe 204, a positioning rod 9 is fixedly connected to the side wall of the fixing ring 8, one end of the positioning rod 9 is fixedly connected to the outer wall of the box body 1, and the number of the positioning rods 9 is several and distributed circumferentially along the central axis of the fixing ring 8. When in use, the fixing ring 8 and the positioning rod 9 can fix the exhaust pipe 204 to prevent the exhaust pipe 204 from shaking when exhausting.

[0043] like Figure 5 As shown, the bottom of the box body 1 is connected to an ash hopper 10, the bottom of the ash hopper 10 is connected to an ash discharge pipe 11, and the outside of the ash discharge pipe 11 is provided with a solenoid valve 12. When the dust is blown off the bag 202, the solenoid valve 12 is opened to discharge the dust from the ash discharge pipe 11 to the outside.

[0044] like Figure 7 As shown, an extension rod 13 is bolted to the inner wall of the ash discharge pipe 11, one end of the extension rod 13 is fixedly connected to a bearing 14, an auger 15 is arranged inside the bearing 14, and the bottom end of the auger 15 is fixedly connected to a first bevel gear 16, and a motor 17 is arranged on the outer wall of the ash discharge pipe 11, and the output end of the motor 17 is fixedly connected to a second bevel gear 18, the output end of the motor 17 passes through the ash discharge pipe 11 and the second bevel gear 18 is meshed with the first bevel gear 16, and the side wall of the auger 15 is tightly fitted with the inner wall of the ash discharge pipe 11. When in use, the motor 17 is started, and the motor 17 drives the second bevel gear 18 to rotate and then rotates the first bevel gear 16 and the auger 15, so that dust is discharged from the inside of the ash discharge pipe 11 in an orderly manner to prevent the ash discharge pipe 11 from being blocked.

[0045] like Figure 1 As shown, the bottom of the ash hopper 10 is bolted with a support leg 19, and the bottom of the support leg 19 is fixedly connected with a stabilizing plate 20. There are four support legs 19 and four stabilizing plates 20, which are distributed circumferentially along the central axis of the drain pipe. When in use, the support legs 19 and the stabilizing plates 20 can improve the stability of the device and prevent the device from falling down.

[0046] like Figure 1 and Figure 4As shown, a pressure sensor 21 is bolted to the inner wall of the box 1, and a pressure gauge 22 is bolted to the outer wall of the box 1. The pressure sensor 21 is electrically connected to the pressure gauge 22. When more dust accumulates on the outer surface of the bag 202, the air resistance will also increase. At this time, the pressure inside the box 1 will rise. Then the pressure sensor 21 measures the pressure inside the box 1 and transmits it to the pressure gauge 22 through an electrical signal, so that the workers can know when the bag 202 needs to be cleaned.

[0047] like Figure 1 As shown, an anti-rust layer is provided on the outer wall of the box body 1, and the material of the anti-rust layer is epoxy resin paint. When in use, the anti-rust layer can prevent the outer wall of the box body 1 from being corroded, thereby increasing the service life of the box body 1.

[0048] Specifically, when the dust collector for large crushing equipment is used: the device is placed in a designated position, and then the exhaust fan 206, the compressed air pipe 301, the motor 17, the solenoid valve 12, the pressure sensor 21 and the solenoid valve 12 are all connected to an external power supply. When removing dust, the solenoid valve 12 is closed and the exhaust fan 206 is started. The operation of the exhaust fan 206 will put the interior of the box 1 in a negative pressure state, because the atmospheric pressure will cause the external dust to enter the interior of the box 1 through the air inlet pipe 203, and then the dust particles in the air are filtered by the bag 202, and then the relatively clean air will be sucked out to the outside by the exhaust fan 206, thereby completing the filtration. As the air is continuously filtered, the bag 2 The dust on the surface of 02 will accumulate thicker and thicker, and the air resistance will become greater and greater. At this time, the pressure sensor 21 senses the data and feeds back to the pressure gauge 22, then stops the exhaust fan 206, opens the solenoid valve 12, and then starts the compressed air pipe 301, and intermittently sprays compressed air into the cleaning pipe 302 and the nozzle 303. Then the compressed air will enter the inside of the cloth bag 202, and the dust accumulated on the outer surface of the cloth bag 202 will be washed off, thereby completing the cleaning. After the cleaning is completed, start the motor 17, and the motor 17 drives the second bevel gear 18 to rotate, and then the first bevel gear 16 and the auger 15 rotate, so that the dust is discharged from the inside of the ash discharge pipe 11 in an orderly manner to prevent the ash discharge pipe 11 from being blocked.

[0049] All technical features in this embodiment can be freely combined according to actual needs.

[0050] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A dust collector for large-scale crushing equipment, comprising a housing (1), It is characterized in that A dust removal mechanism (2) is arranged inside the box (1), a cleaning component (3) is arranged on one side of the box (1), and a fixing component (4) is arranged inside the box (1); The dust removal mechanism (2) comprises a fixing plate (201), a cloth bag (202), an air intake pipe (203), an exhaust pipe (204), a flared portion (205) and an exhaust fan (206); the fixing plate (201) is bolted to the inner wall of the box body (1); the cloth bag (202) is fixedly connected to the inside of the fixing plate (201); the air intake pipe (203) is arranged in communication with one side of the box body (1) and is located below the fixing plate (201); the exhaust pipe (204) is arranged in communication with the other side of the box body (1) and is located above the fixing plate (201); the flared portion (205) is welded to one end of the air intake pipe (203); and the exhaust fan (206) is fixedly connected to one end of the exhaust pipe (204).

2. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that The cleaning assembly (3) comprises a compressed air pipe (301), a cleaning pipe (302) and a nozzle (303); the compressed air pipe (301) is bolted to the top of the box (1); the cleaning pipe (302) is fixedly connected to the output end of the compressed air pipe (301); and the nozzle (303) is arranged in communication with the bottom of the cleaning pipe (302) and is located directly above the cloth bag (202).

3. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that The fixing assembly (4) comprises a circular hoop (401) and a connecting rod (402), wherein the circular hoop (401) is fixedly connected to the bottom of the cloth bag (202), and the connecting rod (402) is fixedly connected to the side wall of the circular hoop (401) and one end of the connecting rod is bolted to the inner wall of the box body (1).

4. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that An inspection opening (5) is provided on the side wall of the box body (1), a switch door (6) is hinged on the inner bottom wall of the inspection opening (5), and a handle (7) is bolted to the side wall of the switch door (6).

5. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that A fixing ring (8) is fixedly connected to the outer wall of the exhaust pipe (204), a positioning rod (9) is fixedly connected to the side wall of the fixing ring (8), and one end of the positioning rod (9) is fixedly connected to the outer wall of the box body (1).

6. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that The bottom of the box body (1) is connected to an ash hopper (10), the bottom of the ash hopper (10) is connected to an ash discharge pipe (11), and a solenoid valve (12) is provided outside the ash discharge pipe (11).

7. A dust collector for large-scale crushing equipment according to claim 6, It is characterized in that An extension rod (13) is bolted to the inner wall of the ash discharge pipe (11), one end of the extension rod (13) is fixedly connected to a bearing (14), an auger (15) is arranged inside the bearing (14), the bottom end of the auger (15) is fixedly connected to a first bevel gear (16), a motor (17) is arranged on the outer wall of the ash discharge pipe (11), the output end of the motor (17) is fixedly connected to a second bevel gear (18), the second bevel gear (18) is meshed with the first bevel gear (16), and the side wall of the auger (15) is tightly fitted to the inner wall of the ash discharge pipe (11).

8. A dust collector for large-scale crushing equipment according to claim 6, It is characterized in that A support leg (19) is bolted to the bottom of the ash hopper (10), and a stabilizing plate (20) is fixedly connected to the bottom of the support leg (19).

9. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that A pressure sensor (21) is bolted to the inner wall of the box body (1), and a pressure gauge (22) is bolted to the outer wall of the box body (1). The pressure sensor (21) and the pressure gauge (22) are connected in electrical signal.

10. A dust collector for large-scale crushing equipment according to claim 1, It is characterized in that An anti-rust layer is provided on the outer wall of the box body (1), and the material of the anti-rust layer is epoxy resin paint.