Cloth bag replacing device of dust remover

Abstract

The utility model relates to a dust remover cloth bag replacing device which comprises three supporting leg assemblies, upper sliding sleeves are hinged to the upper portions of the three supporting leg assemblies, rotating shafts are inserted in the upper sliding sleeves, the upper portions of the rotating shafts are connected with a hoisting beam in a mode of being perpendicular to the rotating shafts, and a hoisting assembly is installed on the hoisting beam in a sliding mode. According to the cloth bag replacing device of the dust remover, the design of the electric winch, the adjustable supporting legs, the rotary hoisting cross beam and the like is adopted, so that efficient, safe and convenient cloth bag replacement is realized. Therefore, the working efficiency is improved, the labor intensity is reduced, and potential risks caused by human errors are reduced.

Description

Technical Field

[0001] The utility model patent belongs to the technical field of steel production, and in particular relates to a dust collector bag replacement device. Background Art

[0002] There are a large number of bag dust collectors in the construction of coking, sintering, pelletizing, ironmaking, steelmaking and other processes of steel enterprises. During the operation of the dust collector, the bag will age and be damaged and need to be replaced. Generally, the bag needs to be replaced every 2 years. However, in the actual working process, in addition to the bag and filter cartridge, the frequency of use of the dust collector, the on-site environment and temperature, the size of the flue gas dust and other factors will affect the dust removal effect of the bag dust collector. Therefore, the time to replace the bag and filter cartridge should refer to the theoretical data information and be determined according to the specific situation. In most cases, the bag needs to be replaced once a year, especially in high temperature, strong corrosion and high flue gas dust concentration environment, the bag replacement time will be shorter (3-8 months is possible). The damage of the bag can easily lead to excessive emissions, and the bag needs to be replaced in time to avoid environmental accidents. In some high-humidity environments, the bag is easy to stick to the bag, resulting in excessive pressure difference in the operation of the dust collector, which brings safety and environmental risks, and the bag also needs to be replaced in time. Since many dust collectors need to replace bags that are filled with dust, it is very laborious to pull out the bags. Only a few bags can be pulled out every day by manpower. Manual replacement can also easily cause the bags to fall into the dust collector, clogging the ash hopper unloading valve, etc., affecting the normal operation of the dust collector.

[0003] Therefore, it is necessary to improve the bag replacement technology of the existing bag dust collector to improve the replacement efficiency, reduce manual intervention, ensure the stable operation of the bag dust collector, and meet the requirements of environmental protection and safe production. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model provides a dust collector bag replacement device which improves replacement efficiency and reduces manual intervention.

[0005] The utility model is implemented as follows: a dust collector bag replacement device comprises three leg assemblies, the upper parts of the three leg assemblies are hinged with upper sliding sleeves, a rotating shaft is inserted in the upper sliding sleeve, the upper part of the rotating shaft is vertically connected to the rotating shaft with a lifting beam, and a lifting assembly is slidably installed on the lifting beam.

[0006] Preferably, the leg assembly comprises a lower leg, an upper leg inserted in the lower leg, the upper leg is hinged to a connecting plate on the side wall of the upper sliding sleeve, and the lower part of the lower leg is hinged to a horizontally arranged leg bottom plate.

[0007] Preferably, the lower portion of the upper leg is connected to a lower sliding sleeve via an intermediate support rod, and the rotating shaft extends to the lower sliding sleeve and protrudes out of the lower sliding sleeve.

[0008] Preferably, a locking screw is provided on the upper side wall of the lower leg.

[0009] Preferably, the lifting assembly includes a winch sliding sleeve, which is mounted on a lifting beam and is provided with a locking screw. A winch is installed below the winch sliding sleeve, a steel wire rope is wound on the winch's capstan, and a hook is connected to the lower end of the steel wire rope.

[0010] Preferably, two steel wire ropes are wound on the winch of the winch, each steel wire rope is equipped with a hook, and the hooks are arranged up and down.

[0011] The utility model has the advantages and technical effects: the improved dust collector bag replacement device has the following advantages:

[0012] Improved replacement efficiency: By adopting mechanized lifting beams and lifting assemblies, the time and labor intensity of manual bag replacement can be greatly reduced, and the efficiency of bag replacement can be improved.

[0013] Improved operational safety: Due to the use of lifting beams and lifting assemblies, safe and stable lifting of the bags can be achieved, avoiding the risk of the bags falling into the dust collector and improving operational safety.

[0014] Reduced risk of bag damage: Since the replacement process is faster and more accurate, the risk of bag damage during replacement can be reduced, thereby reducing bag waste and replacement costs.

[0015] Strong adaptability: By adjusting the length and angle of the leg assembly, it can adapt to the bag replacement needs of different heights and angles, improving the adaptability and flexibility of the device.

[0016] Stable structure: The design of the leg assembly makes the entire device more stable during operation, reducing the risk of safety accidents caused by unstable operation.

[0017] Easy to maintain and operate: The entire device has a simple structure and is easy to maintain and operate, reducing the cost and difficulty of maintenance and operation.

[0018] In summary, the improved dust collector bag replacement device has obvious advantages in efficiency, safety, adaptability, stability, operation and maintenance, and can effectively improve the maintenance and management level of bag dust collectors in steel enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 yes Figure 2 yes Figure 1 Middle AA section view;

[0021] Figure 3 yes Figure 1 Top view of the .

[0022] In the figure, 1, outrigger assembly; 1-1, lower outrigger; 1-2, upper outrigger; 1-3, connecting plate; 1-4, outrigger base plate; 1-5, lower sliding sleeve; 1-6, middle support rod; 1-7, locking screw; 2, upper sliding sleeve; 3, rotating shaft; 4, lifting beam; 5, lifting assembly; 5-1, winch sliding sleeve; 5-2, locking screw; 5-3, winch; 5-4, wire rope; 5-5, hook; 5-6, capstan. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0024] See also Figures 1 to 3 A dust collector bag replacement device comprises three leg assemblies 1, the upper parts of the three leg assemblies are hinged with upper sliding sleeves 2, a rotating shaft 3 is inserted in the upper sliding sleeve, the upper part of the rotating shaft is vertically connected to the rotating shaft with a lifting beam 4, and a lifting assembly 5 is slidably installed on the lifting beam.

[0025] Preferably, the leg assembly 1 comprises a lower leg 1-1, an upper leg 1-2 inserted in the lower leg, the upper leg is hinged to a connecting plate 1-3 on the side wall of the upper sliding sleeve, and the lower part of the lower leg is hinged with a horizontally arranged leg base plate 1-4.

[0026] Preferably, the lower part of the upper leg is connected to a lower sliding sleeve 1-5 via an intermediate support rod 1-6, and the rotating shaft extends to the lower sliding sleeve and protrudes out of the lower sliding sleeve.

[0027] Preferably, locking screws 1-7 are provided on the upper side walls of the lower legs.

[0028] Preferably, the lifting assembly 5 includes a winch sliding sleeve 5-1, which is mounted on a lifting beam and is provided with a locking screw 5-2. A winch 5-3 is installed below the winch sliding sleeve, a steel wire rope 5-4 is wound on the winch capstan 5-6, and a hook 5-5 is connected to the lower end of the steel wire rope.

[0029] Preferably, two steel wire ropes are wound on the winch of the winch, each steel wire rope is equipped with a hook, and the hooks are arranged up and down.

[0030] The dust collector bag replacement device is carefully designed, and each structural feature has its own unique advantages, which together improve the efficiency and safety of bag replacement. The following is a detailed analysis of each structural feature:

[0031] Leg assembly:

[0032] Three-leg assembly: The three-leg assembly design ensures the stability of the device during operation, especially when handling heavy bags. The three legs can evenly share the weight to prevent the device from tilting or collapsing.

[0033] Upper sliding sleeve: The upper sliding sleeve is hinged to the upper part of the leg assembly, allowing the lifting beam to move up and down within a certain range to meet the needs of bag replacement at different heights.

[0034] Lower legs and upper legs: Through the plug-in design, the length of the legs can be adjusted as needed to adapt to dust collectors of different heights.

[0035] Outrigger base: The horizontally arranged outrigger base increases the contact area between the device and the ground, further improving stability.

[0036] Locking screw: The locking screw on the lower leg can fix the position after adjusting the leg length to prevent the leg length from changing during use.

[0037] Rotation axis and lifting beam:

[0038] Rotating axis: The design of the rotating axis allows the lifting beam to rotate within a certain range, which enables the device to adapt to the needs of bag replacement at different angles.

[0039] Lifting beam: As the load-bearing component of the entire lifting assembly, the lifting beam is made of strong and durable materials and can withstand heavy weight.

[0040] Lifting assembly:

[0041] Winch Sliding Sleeve: The design of the sliding sleeve allows the winch to move on the lifting beam so that the bag can be accurately positioned. The locking screw is used to fix the position of the winch.

[0042] Winch: The winch is the core component of the device. With its strong pulling force, the bag can be quickly pulled out. The use of 24V motor ensures safety and avoids electric shock accidents.

[0043] Wire rope and hook: The wire rope has high strength and durability and can bear the weight of the bag. The two hooks run alternately up and down, which significantly increases the speed of pulling out the bag.

[0044] The technical solution of the utility model has the following advantages:

[0045] High efficiency: The electric winch is used as the power source, replacing the traditional manual extraction method, which significantly improves the speed of bag replacement. It is estimated that the use of an electric winch can increase work efficiency by about 50 times.

[0046] Safety: The electric winch adopts 24V safe voltage, which avoids the risk of electric shock accidents and improves the safety of operation.

[0047] Flexibility: The overall design of the device is a special tool for replacing bags. The winch is detachable and movable, so it can be quickly transferred and used between different bag dust collectors.

[0048] Stability: Through the design of the leg assembly, the device can be stably installed on the top of the bag dust collector at different heights and angles. The leg assembly includes a lower leg and an upper leg, which are connected by plug-in and hinged methods, can be telescopically adjusted, and are convenient for installation and fixation. A bracket base plate is provided at the bottom of the leg, which is connected to the fixing bolts of the top chamber cover of the bag dust collector by bolts, further improving the stability of the device.

[0049] Convenience: The lifting beam is connected to the overall device through a rotating shaft and can rotate 360 ​​degrees, which is convenient for all-round bag replacement operations. This greatly simplifies the operation process and improves work efficiency.

[0050] Avoid human errors: By using special hooks to hook the bag cage and bag, errors in manual operation can be effectively avoided, such as bags falling into the dust collector, blocking the ash hopper unloading valve, etc., thereby reducing dust collector operation accidents caused by human factors.

[0051] Working principle:

[0052] When the bag filter needs to replace the bag, first move the device to the top of the dust collector chamber. Then close the chamber that needs to be replaced and open the cover on the top of the chamber. Next, fix the installation part of the device to the preset fixing bolts and connect the maintenance power supply. Then, use the hook on the device to hook the bag cage and bag that need to be replaced. Start the electric winch, and use the winch and wire rope on the winch to raise the hook and bag together. Since the device is designed with two hooks, and these two hooks can run alternately up and down, the speed of pulling out the bag can be significantly increased. When the bag is pulled out to a certain height, the operator can manually remove the bag and replace it with a new bag. The whole operation process is simple and easy, and the efficiency is extremely high.

[0053] In summary, the dust collector bag replacement device achieves efficient, safe and convenient bag replacement by adopting designs such as electric winch, adjustable legs and rotating lifting beam. This not only improves work efficiency and reduces labor intensity, but also reduces potential risks caused by human errors.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dust collector bag replacement device, characterized in that: It comprises three outrigger assemblies, each of which is hinged with an upper sliding sleeve at its upper part, a rotating shaft is inserted in the upper sliding sleeve, an upper vertical rotating shaft is connected with a lifting beam, and a lifting assembly is slidably mounted on the lifting beam.

2. The dust collector bag replacement device according to claim 1, characterized in that: The leg assembly comprises a lower leg and an upper leg inserted in the lower leg. The upper leg is hinged on a connecting plate on the side wall of the upper sliding sleeve. A horizontally arranged leg bottom plate is fixed to the lower part of the lower leg.

3. The dust collector bag replacement device according to claim 2, characterized in that: The lower part of the upper supporting leg is connected with a lower sliding sleeve through an intermediate supporting rod, and the rotating shaft extends to the lower sliding sleeve and protrudes out of the lower sliding sleeve.

4. The dust collector bag replacement device according to claim 2, characterized in that: A locking screw is arranged on the upper side wall of the lower supporting leg.

5. The dust collector bag replacement device according to claim 1, characterized in that: The lifting assembly includes a winch sliding sleeve, which is mounted on a lifting beam and is provided with a locking screw. A winch is installed below the winch sliding sleeve, a steel wire rope is wound on the winch's capstan, and a hook is connected to the lower end of the steel wire rope.

6. The dust collector bag replacement device according to claim 5, characterized in that: Two steel wire ropes are coiled on the winch of the hoist, and each steel wire rope is installed with a hook, and the hooks are arranged up and down.

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