Rice bran protein extraction device
By designing the crushing chamber and extraction chamber of the rice bran protein extraction device, combining the crushing and stirring components, using airflow and sodium hydroxide solution, the problems of incomplete crushing of rice bran and poor protein extraction are solved, and efficient extraction of rice bran protein is achieved.
Patent Information
- Application Number
- CN202420766220.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the existing rice bran processing technology, rice bran crushing and protein extraction are separate processes, resulting in cumbersome processes and incomplete crushing, which affects the protein extraction effect.
A rice bran protein extraction device is designed, including a crushing chamber and extraction chamber in the shell. A crushing assembly and agitating assembly are arranged in the crushing chamber. The rice bran is crushed and stirred by crushing leaves and stirring leaves, and the rice bran is in a flow state by using airflow. , and protein extraction was performed by combining screens and sodium hydroxide solution.
It improves the thoroughness of rice bran crushing and the efficiency of protein extraction, ensuring efficient extraction of rice bran protein.
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Figure CN222174263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rice bran processing, in particular to a rice bran protein extraction device. Background Art
[0002] Rice bran is mainly made from pericarp, seed coat, endosperm, endosperm and embryo. Therefore, a small amount of rice husk and a certain amount of dust and microorganisms will be mixed in during the processing. Therefore, it can only be used as feed and is the main by-product of rice processing.
[0003] In the prior art, a Chinese patent with a publication number of "CN213791905U" discloses an integrated device for ultrafine grinding of rice bran and protein extraction, wherein a crushing knife is arranged on the outer side of a rotating shaft, and a scraping plate is also arranged on the outer side of the crushing knife to crush the rice bran, and a triangular knife is also arranged on the inner side of the scraping plate, and a grinding disc is also arranged on the lower side of the rotating shaft to better crush the rice bran, thereby solving the problem that most of the existing rice bran grinding and rice bran protein extraction are completed separately, and the two processes are not well connected, resulting in cumbersome processes, thereby increasing the labor intensity of workers and not being very convenient to use.
[0004] However, the existing technology still has major deficiencies, such as:
[0005] Rice bran protein is a protein extracted after rice bran is crushed. In the scheme described above, the rice bran is crushed in advance and then sodium hydroxide solution is added to the crushed rice bran protein to complete the extraction of rice bran protein. However, when the rice bran is crushed, too much rice bran is accumulated on baffle 1 in the tank body, and it can only be discharged to the next process after all the rice bran is crushed. In addition, some rice bran at the bottom cannot be effectively crushed by the crushing knife, which will result in that some rice bran is not crushed very thoroughly. When all of it is discharged into the next process, this will result in that the effect of extracting some rice bran protein is not very good. Utility Model Content
[0006] The utility model aims to provide a rice bran protein extraction device to solve the problems raised in the above background technology.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A rice bran protein extraction device comprises a shell, wherein a screen is arranged inside the shell, and the inside of the shell is divided into a crushing chamber and an extraction chamber by the screen;
[0009] A crushing assembly is provided inside the crushing chamber, and the rice bran in the crushing chamber is crushed by the crushing assembly;
[0010] A stirring assembly is arranged inside the pulverizing chamber, and a blowing assembly is arranged on the stirring assembly. The airflow generated by the blowing assembly changes the position of the rice bran inside the pulverizing chamber.
[0011] Preferably, the crushing assembly includes a first motor mounted on the upper end surface of the shell, a rotating shaft is fixedly mounted on the output end of the first motor, an end of the rotating shaft away from the first motor extends to the inside of the crushing chamber, and a crushing blade is fixedly mounted on the rotating shaft.
[0012] Preferably, the stirring assembly includes a second motor mounted on the lower end surface of the shell, a rotating shaft is fixedly mounted on the output end of the second motor, an end of the rotating shaft away from the second motor extends to the interior of the extraction chamber, and a stirring blade is fixedly mounted on the rotating shaft.
[0013] Preferably, the blowing assembly is composed of a driving assembly and a diverter assembly, the driving assembly includes a lifting groove and an external thread, the lifting groove is arranged inside the inner bottom of the shell, the external thread is arranged outside the rotating shaft, the position of the external thread is inside the lifting groove, a lifting block is movably installed on the external thread, and a crescent pin is arranged on the lifting block;
[0014] The lifting block is slidably installed with the lifting slot, a pushing plate is fixedly installed on the side end surface of the lifting block, an inflatable cylinder is fixedly installed on the inner top of the lifting slot, a pushing rod is slidably installed on the inflatable cylinder, and one end of the pushing rod away from the inflatable cylinder is installed on the pushing plate.
[0015] Preferably, the diversion assembly includes an annular tube, which is fixedly installed inside the inner wall of the shell, and is fixedly connected to an exhaust pipe. The annular tube is fixedly connected to a connecting pipe, and one end of the connecting pipe away from the annular tube is connected to the air outlet of the air pump.
[0016] Preferably, the air pump is connected to an air intake pipe, and the air intake pipe, the connecting pipe and the exhaust pipe are all provided with a one-way valve inside.
[0017] Preferably, the upper end surface of the shell is provided with two symmetrically arranged feed pipes, and the inlets of the feed pipes are provided with a funnel shape.
[0018] Preferably, a discharge pipe and an introduction pipe are fixedly mounted on the outer side of the shell, and both the discharge pipe and the introduction pipe are connected to the extraction chamber.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] 1. In the utility model, the sawdust in the crushing chamber can be crushed by the crushing component, and then the rice bran is filtered by the screen, and the sodium hydroxide solution in the extraction chamber is mixed with the rice bran, and the second motor in the stirring component drives the stirring blade to rotate through the rotating shaft, and the sodium hydroxide solution and the rice bran are stirred by the stirring blade, so as to improve the mixing efficiency of the two, and the effect of protein extraction from the rice bran is better;
[0021] 2. In the utility model, when the rotating shaft drives the stirring blade to rotate, it will synchronously drive the lifting block to move in the lifting groove. The lifting block will drive the piston on the pushing rod to move in the inflation cylinder through the pushing plate. The gas generated by the inflation cylinder will enter the annular tube through the connecting pipe. Finally, the gas in the annular tube is discharged into the crushing chamber through multiple exhaust pipes. The flow of airflow makes the rice bran in the crushing chamber in a flowing state, so that the crushing blades can have a better effect in crushing the rice bran. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the internal structure of the housing of the utility model;
[0024] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0025] Figure 4 It is a structural schematic diagram of the blowing component in the utility model.
[0026] In the figure: 1. Shell; 2. Screen; 3. Crushing chamber; 4. Extraction chamber; 5. First motor; 6. Rotating shaft; 7. Crushing blades; 8. Second motor; 9. Rotating shaft; 10. Stirring blades; 11. Lifting groove; 12. External thread; 13. Lifting block; 14. Crescent pin; 15. Push plate; 16. Inflator; 17. Push rod; 18. Ring pipe; 19. Exhaust pipe; 20. Connecting pipe; 21. Inlet pipe; 22. Feed pipe; 23. Discharge pipe; 24. Inlet pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-4 , the utility model provides a technical solution:
[0029] Embodiment 1:
[0030] A rice bran protein extraction device comprises a shell 1, wherein a screen 2 is arranged inside the shell 1, and the inside of the shell 1 is divided into a crushing chamber 3 and an extraction chamber 4 by the screen 2, and the upper end surface of the shell 1 is provided with two symmetrically arranged feed pipes 22, and the inlet of the feed pipe is arranged in a funnel shape, and a discharge pipe 23 and an introduction pipe 24 are fixedly installed on the outer side surface of the shell 1, and the discharge pipe 23 and the introduction pipe 24 are both connected with the extraction chamber 4, and the discharge pipe 23 can discharge the protein extracted from the rice bran from the extraction chamber 4, and a sodium hydroxide solution can be introduced into the extraction chamber 4 through the introduction pipe 24, so as to complete the extraction of the rice bran protein;
[0031] A crushing assembly is arranged inside the crushing chamber 3, and the rice bran in the crushing chamber 3 is crushed by the crushing assembly. The crushing assembly includes a first motor 5 mounted on the upper end surface of the housing 1, and a rotating shaft 6 is fixedly mounted on the output end of the first motor 5. The end of the rotating shaft 6 away from the first motor 5 extends to the inside of the crushing chamber 3, and a crushing blade 7 is fixedly mounted on the rotating shaft 6;
[0032] A stirring assembly is provided inside the grinding chamber 3, and a blowing assembly is provided on the stirring assembly, and the airflow generated by the blowing assembly changes the position of the rice bran inside the grinding chamber 3;
[0033] The stirring assembly includes a second motor 8 mounted on the lower end surface of the shell 1, a rotating shaft 9 is fixedly mounted on the output end of the second motor 8, and the rotating shaft 9 extends to the inside of the extraction chamber 4 at one end away from the second motor 8, and a stirring blade 10 is fixedly mounted on the rotating shaft 9.
[0034] In this embodiment, the wood bran in the crushing chamber 3 can be crushed by the crushing component, and then the rice bran is filtered by the screen 2. At the same time, the sodium hydroxide solution in the extraction chamber 4 is mixed with the rice bran. At the same time, the second motor 8 in the stirring component drives the stirring blade 10 to rotate through the rotating shaft 9. The stirring blade 10 stirs the sodium hydroxide solution and the rice bran, thereby improving the mixing efficiency of the two, and achieving better results when extracting protein from the rice bran.
[0035] Embodiment 2:
[0036] The blowing assembly is composed of a driving assembly and a diverter assembly. The driving assembly includes a lifting groove 11 and an external thread 12. The lifting groove 11 is arranged inside the inner bottom of the housing 1, and the external thread 12 is arranged outside the rotating shaft 9. The position of the external thread 12 is inside the lifting groove 11. A lifting block 13 is movably mounted on the external thread 12. A crescent pin 14 is arranged on the lifting block 13. The lifting block 13 can reciprocate on the external thread 12 through the action of the crescent pin 14. This technology is well known in the art and will not be described in detail here.
[0037] The lifting block 13 is slidably installed with the lifting groove 11, and a pushing plate 15 is fixedly installed on the side end face of the lifting block 13. An air pump 16 is fixedly installed on the inner top of the lifting groove 11. The air pump is connected with an air intake pipe 21. The air intake pipe 21, the connecting pipe 20 and the exhaust pipe 19 are all provided with a one-way valve. The air intake pipe 21 can allow external gas to enter the air pump 16. The one-way valve can effectively prevent the gas from flowing back. A pushing rod 17 is slidably installed on the air pump 16, and the end of the pushing rod 17 away from the air pump 16 is installed on the pushing plate 15.
[0038] The diversion assembly includes an annular tube 18, which is fixedly installed inside the inner wall of the shell 1, and is fixedly connected to an exhaust pipe 19. The annular tube 18 is fixedly connected to a connecting pipe 20, and one end of the connecting pipe 20 away from the annular tube 18 is connected to the air outlet of the air pump.
[0039] In this embodiment, when the rotating shaft 9 drives the stirring blade 10 to rotate, it will synchronously drive the lifting block 13 to move in the lifting groove 11. The lifting block 13 will drive the piston on the push rod 17 to move in the inflation cylinder 16 through the push plate 15. The gas generated by the inflation cylinder 16 will enter the annular tube 18 through the connecting pipe 20. Finally, the gas in the annular tube 18 is discharged into the crushing chamber 3 through multiple exhaust pipes 19. The flow of airflow makes the rice bran in the crushing chamber 3 in a flowing state, so that the crushing blade 7 can better crush the rice bran.
[0040] Working principle:
[0041] When in use, rice bran is put into the crushing chamber 3 in the shell through the feeding pipe 22, and then driven by the first motor 5, the crushing blade 7 is driven to rotate through the rotating shaft 6, and the rice bran on the screen 2 can be crushed by the rotation of the crushing blade 7, and the crushed rice bran will fall into the extraction chamber 4 through the screen 2, and then the sodium hydroxide solution is put into the extraction chamber 4 through the introduction pipe 24. At this time, driven by the second motor 8, the stirring blade 10 is driven to rotate in the extraction chamber 4 through the rotating shaft 9, and the rice bran and the sodium hydroxide solution are stirred and mixed by the stirring blade 10, so as to improve the mixing efficiency of the two, and the effect of protein extraction from the rice bran is better;
[0042] When the second motor 8 drives the stirring blade 10 to rotate through the rotating shaft 9, the rotating shaft 9 will drive the lifting block 13 to move in the lifting groove 11 through the external thread 12. When the lifting block 13 moves, it will drive the piston on the push rod 17 to move in the inflation cylinder 16 through the pushing plate 15. The gas generated by the inflation cylinder 16 will enter the annular tube 18 through the connecting pipe 20. Finally, the gas in the annular tube 18 is discharged into the crushing chamber 3 through multiple exhaust pipes 19. The rice bran in the crushing chamber 3 is in a flowing state through the flow of airflow, so that the crushing blade 7 can better crush the rice bran. At the same time, the lifting block 13 will reciprocate in the lifting groove 11 through the action of the crescent pin 14. The reciprocating lifting of the lifting block 13 keeps the inflation cylinder 16 in a working state, so that the rice bran in the crushing chamber 3 can be better crushed.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rice bran protein extraction device, comprising a housing (1), characterized in that: A screen (2) is provided inside the shell (1), and the inside of the shell (1) is divided into a crushing chamber (3) and an extraction chamber (4) by the screen (2); A pulverizing assembly is provided inside the pulverizing chamber (3), and the rice bran in the pulverizing chamber (3) is pulverized by the pulverizing assembly; A stirring assembly is arranged inside the pulverizing chamber (3), and a blowing assembly is arranged on the stirring assembly. The airflow generated by the blowing assembly changes the position of the rice bran inside the pulverizing chamber (3).
2. A rice bran protein extraction device according to claim 1, characterized in that: The pulverizing assembly comprises a first motor (5) mounted on the upper end surface of the housing (1); a rotating shaft (6) is fixedly mounted on the output end of the first motor (5); an end of the rotating shaft (6) away from the first motor (5) extends into the interior of the pulverizing chamber (3); and a pulverizing blade (7) is fixedly mounted on the rotating shaft (6).
3. A rice bran protein extraction device according to claim 1, characterized in that: The stirring assembly comprises a second motor (8) mounted on the lower end surface of the housing (1); a rotating shaft (9) is fixedly mounted on the output end of the second motor (8); an end of the rotating shaft (9) away from the second motor (8) extends to the interior of the extraction chamber (4); and a stirring blade (10) is fixedly mounted on the rotating shaft (9).
4. A rice bran protein extraction device according to claim 3, characterized in that: The blowing assembly is composed of a driving assembly and a diverter assembly, the driving assembly comprises a lifting groove (11) and an external thread (12), the lifting groove (11) is arranged inside the inner bottom of the shell (1), the external thread (12) is arranged outside the rotating shaft (9), the position of the external thread (12) is inside the lifting groove (11), a lifting block (13) is movably mounted on the external thread (12), and a crescent pin (14) is arranged on the lifting block (13); The lifting block (13) is slidably mounted on the lifting groove (11); a pushing plate (15) is fixedly mounted on the side end surface of the lifting block (13); an inflatable cylinder (16) is fixedly mounted on the inner top of the lifting groove (11); a pushing rod (17) is slidably mounted on the inflatable cylinder (16); and one end of the pushing rod (17) away from the inflatable cylinder (16) is mounted on the pushing plate (15).
5. A rice bran protein extraction device according to claim 4, characterized in that: The flow distribution component comprises an annular tube (18), the annular tube (18) is fixedly mounted inside the inner wall of the shell (1), the annular tube (18) is fixedly connected to an exhaust pipe (19), the annular tube (18) is fixedly connected to a connecting tube (20), and one end of the connecting tube (20) away from the annular tube (18) is connected to an air outlet of an air pump.
6. A rice bran protein extraction device according to claim 5, characterized in that: The air pump is connected to an air intake pipe (21), and one-way valves are arranged inside the air intake pipe (21), the connecting pipe (20) and the exhaust pipe (19).
7. A rice bran protein extraction device according to claim 1, characterized in that: The upper end surface of the shell (1) is provided with two symmetrically arranged feed pipes (22), and the inlets of the feed pipes are provided with a funnel shape.
8. A rice bran protein extraction device according to claim 1, characterized in that: A discharge pipe (23) and an introduction pipe (24) are fixedly mounted on the outer side surface of the shell (1), and both the discharge pipe (23) and the introduction pipe (24) are in communication with the extraction chamber (4).
