Plate punching device for plate heat exchanger
By introducing a motor-driven turntable and adjusting clip into the metal plate punching device for plate heat exchanger, combined with the pushing component to automatically push the plate, the problems of plate adaptability and production efficiency of different widths are solved, and flexibility and Improved efficiency.
Patent Information
- Application Number
- CN202420604266.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing metal plate punching device for plate heat exchangers cannot adapt to metal plates of different widths, resulting in the need to replace the entire device or make cumbersome adjustments, which increases the downtime and cost of the production line and reduces flexibility.
A device including a motor, a turntable, a support column, a rotary shaft, a rotary column, a clamp and a pushing assembly is designed. Through the motor driving the adjustment of the turntable and a clamp, it adapts to the plates of different widths, and uses the pushing assembly to automatically push the punching hole. Completed plates, reduce manual intervention.
It achieves adaptability to plates of different widths, reduces equipment replacement and adjustment needs, reduces downtime, and improves the flexibility and production efficiency of the production line.
Smart Images

Figure CN222175598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal plate processing, in particular to a plate punching device for a plate heat exchanger. Background Art
[0002] The plate punching device for plate heat exchanger is a device used to punch holes in metal plates to create gaps between the plates so that fluid can flow between the plates and perform effective heat exchange. This device usually has high precision and stability to ensure the accuracy and consistency of the punching, thereby ensuring good performance and efficiency of the heat exchanger.
[0003] After searching, Chinese patent announcement number: CN214022930U discloses a metal plate punching auxiliary device for plate heat exchangers, including a base, the base is U-shaped, a movable groove is opened on the top of the horizontal plate of the base, a threaded rod is rotatably connected inside the movable groove, a positioning plate is slidably connected inside the movable groove, a punching groove is opened on the lower surface inside the base, and a fixed frame is fixedly connected to the top of the vertical plate on the left side of the base. The metal plate punching auxiliary device for plate heat exchangers fixes the metal plate by a fixed frame, so that workers can punch the metal plate more smoothly, while reducing the direct contact between workers and equipment, making the workers' working environment safer, and to a certain extent reducing the metal plate slipping when the metal plate is fixed and punched manually, causing the worker's body to be injured, thereby improving the personal safety of the worker.
[0004] The beneficial effects in the above patent specification mention that "the metal plate punching auxiliary device for the plate heat exchanger fixes the metal plate through a fixing frame, so that workers can use the device more conveniently, and at the same time the metal plate is fixed during punching, which reduces the sliding of the metal plate during punching to a certain extent." Although the above patent can reduce the sliding of the metal plate during punching to a certain extent, it cannot adapt to metal plates of different widths during specific use. When the width of the plate needs to be changed, the entire punching device needs to be replaced or other more cumbersome adjustment methods need to be adopted, which increases the downtime and cost of the production line and reduces the flexibility of the production line. For this reason, a plate punching device for a plate heat exchanger is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a plate punching device for a plate heat exchanger, aiming to improve the problem that the prior art cannot adapt to metal plates of different widths. When the plate width needs to be changed, the entire punching device needs to be replaced or other more cumbersome adjustment methods need to be adopted, which increases the downtime and cost of the production line and reduces the flexibility of the production line.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A plate punching device for a plate heat exchanger comprises a workbench, the top of the workbench is fixedly connected to a base, the bottom end of the inner wall of the base is fixedly connected to a motor 1, the driving end of the motor 1 is fixedly connected to a turntable, the four sides of the bottom end of the turntable are fixedly connected to support columns, the two ends of the outer wall of the turntable are rotatably connected to a rotating shaft, the other end of the rotating shaft is rotatably connected to a rotating column, the top of the rotating column is rotatably connected to a clamping body, the adjacent sides of the two clamping bodies are fixedly connected to rubber pads, the left and right sides of the bottom end of the clamping body are fixedly connected to limiting blocks, two sliding grooves are provided on the front and rear sides of the top of the base, the right side of the workbench is fixedly connected to a supporting assembly, and the front end of the supporting assembly is fixedly connected to a pushing assembly.
[0008] Furthermore, the supporting assembly comprises a bottom block, a left side of the bottom block is fixedly connected to a right side of the workbench, and a top end of the bottom block is fixedly connected to a top box.
[0009] Furthermore, the pushing assembly includes a column, the rear end of the column is fixedly connected to the front end of the top box, the inner wall of the column is fixedly connected to motor 2, the driving end of motor 2 is fixedly connected to a bidirectional threaded rod, the front and rear ends of the outside of the bidirectional threaded rod are both threadedly connected to special-shaped blocks, the left side of the special-shaped block is rotatably connected to a long axis, the other end of the long axis is rotatably connected to another long axis, and the other ends of the two other long axes are rotatably connected to a top plate.
[0010] Furthermore, the right side of the top plate is in contact with the left side of the top box, and the right side of the special-shaped block is slidably connected to the inner wall of the top box.
[0011] Furthermore, the bottom end of the top plate is slidably connected to the top end of the base, and the left side of the bottom end of the top box is fixedly connected to the right side of the top end of the base.
[0012] Furthermore, the bottom end of the support column is slidably connected to the bottom inner wall of the base, and the outside of the rotating column is slidably connected to the top inner wall of the base.
[0013] Furthermore, the bottom end of the clamping body is slidably connected to the top end of the base, and the outside of the limiting block is slidably connected to the inner wall of the sliding groove.
[0014] Furthermore, a control console is fixedly connected to the front end of the workbench, and a punching machine is arranged on the top end of the base.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the punching device of the punching machine can be adjusted forward and backward through the cooperation of the motor, turntable, support column, rotating shaft, rotating column and other structures, so as to adapt to metal sheets of different widths, reduce the need for equipment replacement or adjustment, reduce the downtime of the production line, and achieve the purpose of improving the flexibility of the production line while reducing costs.
[0017] 2. In the utility model, through the mutual cooperation of motor 2, threaded rod, special-shaped block, long shaft, top plate and other structures, the metal plate can be automatically pushed out after being punched, which reduces the need for manual intervention, thereby speeding up the punching process and achieving the purpose of improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of a plate punching device for a plate heat exchanger proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the base structure of a plate punching device for a plate heat exchanger proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the clamping structure of a plate punching device for a plate type heat exchanger proposed by the utility model;
[0021] Figure 4 The utility model is a schematic diagram of the top plate structure of a plate punching device for a plate type heat exchanger.
[0022] Legend:
[0023] 1. Workbench; 2. Base; 3. Motor 1; 4. Turntable; 5. Support column; 6. Rotating shaft; 7. Rotating column; 8. Clamp; 9. Rubber pad; 10. Limit block; 11. Slide groove; 12. Bottom block; 13. Top box; 14. Column; 15. Motor 2; 16. Bidirectional threaded rod; 17. Special-shaped block; 18. Long axis; 19. Top plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-Figure 3The utility model provides an embodiment: a plate punching device for a plate heat exchanger, comprising a workbench 1, the front end of the workbench 1 is fixedly connected to a control console, a punching machine is arranged on the top of a base 2, the top of the workbench 1 is fixedly connected to a base 2, the workbench 1 here plays a supporting and fixing role for the base 2, the bottom end of the inner wall of the base 2 is fixedly connected to a motor 3, the driving end of the motor 3 is fixedly connected to a turntable 4, and the motor 3 here will drive the turntable 4 to rotate together when it rotates.
[0026] Reference Figure 2-Figure 3 The four sides of the bottom end of the turntable 4 are fixedly connected with support columns 5, and the bottom ends of the support columns 5 are slidably connected to the bottom inner wall of the base 2. The support columns 5 here can ensure the stability of the turntable 4 during rotation. The two ends of the outer wall of the turntable 4 are rotatably connected with the rotating shaft 6, and the other end of the rotating shaft 6 is rotatably connected with a rotating column 7. The outside of the rotating column 7 is slidably connected to the top inner wall of the base 2, and the top of the rotating column 7 is rotatably connected with a clamping body 8. The clamping body 8 here is used to clamp the plate, and the width spacing can be adjusted.
[0027] Reference Figure 1-Figure 3 The bottom end of the clamp body 8 is slidably connected to the top end of the base 2, and the adjacent sides of the two clamp bodies 8 are fixedly connected with rubber pads 9, where the rubber pads 9 are used to protect the plate from damage. The left and right sides of the bottom end of the clamp body 8 are fixedly connected with limit blocks 10, and two slide grooves 11 are provided on the front and back sides of the top of the base 2. The outer part of the limit block 10 is slidably connected to the inner wall of the slide groove 11, and the limit block 10 here can ensure the translational movement of the clamp body 8 when sliding in the slide groove 11, and a support component is fixedly connected to the right side of the inner workbench 1.
[0028] Reference Figure 1 and Figure 4 The support assembly includes a bottom block 12, the left side of the bottom block 12 is fixedly connected to the right side of the workbench 1, and the workbench 1 here supports the bottom block 12 to make it stable. The top of the bottom block 12 is fixedly connected to a top box 13, and the bottom left side of the top box 13 is fixedly connected to the top right side of the base 2. The front end of the support assembly is fixedly connected to a pushing assembly, and the pushing assembly here is used to push out the punched plate, reduce the time of worker intervention, and increase the punching rate.
[0029] Reference Figure 1 and Figure 4 The pushing component includes a column 14, the rear end of the column 14 is fixedly connected to the front end of the top box 13, the inner wall of the column 14 is fixedly connected with a motor 2 15, and the driving end of the motor 2 15 is fixedly connected with a bidirectional threaded rod 16. When the motor 2 15 is started, the bidirectional threaded rod 16 will drive the bidirectional threaded rod 16 to expand to both sides. The front and rear ends of the outside of the bidirectional threaded rod 16 are both threadedly connected with special-shaped blocks 17. When the bidirectional threaded rod 16 expands, it will drive the special-shaped blocks 17 to move to both sides.
[0030] Reference Figure 1 and Figure 4 The right side of the special-shaped block 17 is slidably connected to the inner wall of the top box 13, and the left side of the special-shaped block 17 is rotatably connected to the long axis 18. When the special-shaped block 17 moves, it drives the long axis 18 to rotate, thereby extending it. The other end of the long axis 18 is rotatably connected to another long axis 18, and the other ends of the two other long axes 18 are rotatably connected to a top plate 19. The top plate 19 here is used to directly contact the plate and push it out of the punching range. The bottom end of the top plate 19 is slidably connected to the top of the base 2, and the right side of the top plate 19 is in contact with the left side of the top box 13.
[0031] Working principle: When the staff uses this metal plate punching device, they can first place the plate to be punched on the surface of the base 2 at the top of the workbench 1, and then start the motor 3 inside the base 2. At this time, the motor 3 will drive the turntable 4 to rotate under the drive of electricity. The function of the support column 5 here is to ensure the stability of the turntable 4 during rotation. When the turntable 4 here rotates, it will drive the two rotating shafts 6 thereon to retract inward, and at the same time drive the rotating column 7 to rotate.
[0032] When the rotating column 7 rotates, it will drive the clamps 8 on both sides to clamp inward, so as to fix the plate. At the same time, the clamps here can be adjusted arbitrarily according to the width of the plate, which greatly improves the applicability of the device. The rubber pads 9 here are to further ensure the integrity of the plate and prevent the plate from being damaged due to excessive clamping force. The limit blocks 10 here slide inside the slide groove 11, further ensuring a translational movement of the clamps 8.
[0033] After the clamping is completed, the machine can be operated to punch the plate. After the punching is completed, the motor 15 in the column 14 at the front end of the top box 13 can be started. The bottom block 12 here provides a stable support for the top box 13. After the motor 15 is powered on, it will drive the bidirectional threaded rod 16 to rotate. At the same time, the two special-shaped blocks 17 on it will shrink inward synchronously, driving the long axis 18 on it to move inward and extend forward in an X shape. At this time, the top plate 19 will push out the punched plate, which greatly reduces the need for manual intervention and improves the speed of punching.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A plate punching device for a plate heat exchanger, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a base (2), the bottom end of the inner wall of the base (2) is fixedly connected to a motor (3), the driving end of the motor (3) is fixedly connected to a turntable (4), the four sides of the bottom end of the turntable (4) are fixedly connected to support columns (5), the two ends of the outer wall of the turntable (4) are rotatably connected to a rotating shaft (6), the other end of the rotating shaft (6) is rotatably connected to a rotating column (7), the top of the rotating column (7) is rotatably connected to a clamping body (8), the adjacent sides of the two clamping bodies (8) are fixedly connected to a rubber pad (9), the left and right sides of the bottom end of the clamping body (8) are fixedly connected to a limiting block (10), the front and rear sides of the top of the base (2) are provided with two sliding grooves (11), the right side of the workbench (1) is fixedly connected to a supporting assembly, and the front end of the supporting assembly is fixedly connected to a pushing assembly.
2. A plate punching device for a plate heat exchanger according to claim 1, characterized in that: The support assembly comprises a bottom block (12), the left side of the bottom block (12) is fixedly connected to the right side of the workbench (1), and the top end of the bottom block (12) is fixedly connected to a top box (13).
3. A plate punching device for a plate heat exchanger according to claim 2, characterized in that: The pushing assembly comprises a column (14), the rear end of the column (14) is fixedly connected to the front end of the top box (13), the inner wall of the column (14) is fixedly connected to a second motor (15), the driving end of the second motor (15) is fixedly connected to a bidirectional threaded rod (16), the front and rear ends of the outside of the bidirectional threaded rod (16) are both threadedly connected to special-shaped blocks (17), the left side of the special-shaped block (17) is rotatably connected to a long shaft (18), the other end of the long shaft (18) is rotatably connected to another long shaft (18), and the other ends of the two other long shafts (18) are rotatably connected to a top plate (19).
4. A plate punching device for a plate heat exchanger according to claim 3, characterized in that: The right side of the top plate (19) contacts the left side of the top box (13), and the right side of the special-shaped block (17) is slidably connected to the inner wall of the top box (13).
5. The plate punching device for a plate heat exchanger according to claim 3, characterized in that: The bottom end of the top plate (19) is slidably connected to the top end of the base (2), and the left side of the bottom end of the top box (13) is fixedly connected to the right side of the top end of the base (2).
6. The plate punching device for a plate heat exchanger according to claim 1, characterized in that: The bottom end of the support column (5) is slidably connected to the bottom inner wall of the base (2), and the outside of the rotating column (7) is slidably connected to the top inner wall of the base (2).
7. The plate punching device for a plate heat exchanger according to claim 1, characterized in that: The bottom end of the clamping body (8) is slidably connected to the top end of the base (2), and the outside of the limiting block (10) is slidably connected to the inner wall of the sliding groove (11).
8. The plate punching device for a plate heat exchanger according to claim 1, characterized in that: The front end of the workbench (1) is fixedly connected to a control console, and the top end of the base (2) is provided with a punching machine.
Citation Information
Cited By
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