Pressing rivet detection device
By using photoelectric sensors and limiting slots in the rivet detection device, the accurate installation of parts and nuts is solved, and the problem of rivet leakage in the rivet pressing process is improved, and product quality and efficiency are improved.
Patent Information
- Application Number
- CN202420588269.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-26
AI Technical Summary
In the rivet pressing process, due to unskilled worker operation or mechanical failure, the rivets or nuts are not accurately in place, and the rivets are leaked, which affects the product quality and reliability, and it is difficult for the prior art to effectively avoid this situation.
A pressure rivet detection device is designed to use a photoelectric sensor to sense the position of parts and nuts during the rivet pressing process to ensure that there are nuts at both ends to carry out the rivet work, and to prevent parts from moving and missing through the limit groove and induction device. Ensure accurate installation.
It effectively avoids the inadequate situation of parts and nuts to be pressed, improves the efficiency and product quality of rivets, reduces equipment costs, and reminds operators to miss them to ensure that the product meets the design requirements.
Smart Images
Figure CN222175828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pressure riveting device, in particular to a pressure riveting detection device. Background Art
[0002] The riveting process is a fast and efficient connection method, especially suitable for sheet metal connections in mass production environments. It can quickly and firmly press fasteners such as rivets or nuts into pre-punched holes to form a reliable connection. Riveting causes metal to undergo plastic deformation through pressure, which does not affect the physical properties of the material itself or damage the surface of the parts. It has high connection strength and is widely used in the connection and assembly of thin plates or sheet metal parts in various industrial manufacturing fields.
[0003] During the riveting process, due to unskilled operation or lack of concentration of workers, some parts that need to be riveted may be skipped on the production line. Especially on automatic batch production lines, the robot or feeding system is prone to malfunction, resulting in rivets or nuts not being accurately placed in place, resulting in missing rivets, affecting the overall quality and reliability of the product, and causing the product to fail to meet design requirements and relevant standards.
[0004] Therefore, the above situation needs to be resolved urgently. Utility Model Content
[0005] Purpose of the utility model: In order to overcome the above shortcomings, the utility model provides a riveting detection device.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides a riveting detection device, including a base, a press table is provided at one end of the base, the press table is arranged on the upper surface of the base, a support plate is provided at the lower side of the press table, one end of the support plate is connected to the base, a first workbench is provided at the end of the support plate away from the base, the first workbench is connected to the support plate, a second workbench is provided on the top surface of the first workbench, the first workbench and the second workbench are fixedly connected, the first workbench is provided with a first press groove, the bottom surface of the first press groove is provided with a first sensing device, and the first sensing device is arranged in a through hole provided in the first press groove. The second workbench is provided with a second press groove, the bottom surface of the second press groove is provided with a second sensing device, and the second sensing device is arranged in a through hole provided in the bottom surface of the second press groove. A positioning column is provided on the top surface of the press table, and riveting nut sensing devices are provided on both sides of the press table, and the riveting nut sensing devices are connected to the press table through a first connecting plate. During the riveting operation, bottom holes are pre-punched at both ends of the parts, and the riveting nut is placed on the upper side of the press table and sleeved on the outer side of the positioning column. The riveting nut sensing device senses that the riveting nut has been sleeved into the positioning column and sends a signal. Then put the part to be riveted into the first pressing groove. At this time, the pre-punched bottom hole at one end of the part is coaxial with the positioning column. The first sensing device senses that the part is placed in the first pressing groove, and the first sensing device sends a signal. The riveting machine receives the signals of the rivet nut sensing device and the first sensing device, and the riveting machine performs riveting operations on one end of the part. During the riveting process, as long as one of the signals of the rivet nut sensing device and the first sensing device is missing, the riveting operation cannot be performed, so as to avoid the situation where the part to be riveted is not in place and the rivet nut is not in place, resulting in the product not meeting the design requirements. Then take the part to be riveted out of the first pressing groove, and insert the rivet nut into the positioning column again. The rivet nut sensing device senses that the rivet nut has been inserted into the positioning column and sends a signal. Rotate the part to be riveted 90 degrees and put it into the second pressing groove. At this time, the pre-punched bottom hole left at the other end of the part that has not been riveted is coaxial with the positioning column. The second sensing device senses that the part is placed in the second pressing groove, and the second sensing device sends a signal. The riveting machine receives the signals sent by the rivet nut sensing device and the second sensing device, and performs riveting operations on the part to be riveted. As long as one of the signals of the rivet nut sensing device and the second sensing device is missing, the rivet operation cannot be performed, so as to avoid the situation that the rivet parts to be riveted are not in place and the rivet nuts are not in place, resulting in the product not meeting the design requirements. The first sensing device and the second sensing device use photoelectric sensors.
[0007] Furthermore, in the above-mentioned riveting detection device, the first pressing groove includes a first groove and a second groove, the extension line of the center line of the first groove intersects with the positioning column, and the center line of the first groove and the center line of the second groove form an angle. The first pressing groove is set according to the shape of the part to be riveted, and the extension line of the center line of the first groove intersects with the positioning column, so that when the part to be riveted is placed in the first pressing groove, the pre-punched hole at one end of the part to be riveted is coaxial with the positioning column, reducing the difficulty of positioning for workers and improving the riveting efficiency. In addition, the first groove and the second groove form an angle to limit the part to be riveted to avoid movement during the riveting process.
[0008] Furthermore, in the above-mentioned riveting detection device, the second pressing groove includes a third groove and a fourth groove. The extension line of the center line of the third groove intersects with the positioning column, and the center line of the third groove and the center line of the fourth groove form an angle. The second pressing groove is set according to the shape of the part to be riveted, and the extension line of the center line of the third groove intersects with the positioning column, so that the part to be riveted can be placed in the third groove, and the pre-punched hole at the other end of the part to be riveted is coaxial with the positioning column, which reduces the difficulty of positioning for workers and improves the riveting efficiency. In addition, the third groove and the fourth groove form an angle, and the second pressing groove forms a limit for the part to be riveted to avoid movement during the riveting process.
[0009] Furthermore, in the above-mentioned riveting inspection device, the first workbench is rectangular, and first pressing grooves are respectively arranged on both sides of the center line of the first workbench, and the first pressing grooves are symmetrically arranged along the center line of the first workbench. The center line of the first workbench intersects with the positioning column. The parts to be riveted are left-right symmetrical parts, and the first pressing grooves are symmetrically arranged along the center line of the first workbench. The left-right symmetrical parts to be riveted can be placed in the first pressing grooves on both sides of the center line of the first workbench for riveting operations. One workbench can perform riveting operations on left-right symmetrical parts, which improves the adaptability of the equipment and reduces the equipment cost.
[0010] Furthermore, in the above-mentioned riveting detection device, the second workbench is provided with fourth grooves on both sides of the center line of the third groove, the fourth grooves are symmetrically arranged along the center line of the third groove, and the third groove and the fourth grooves respectively provided on both sides of the center line of the third groove constitute a Y-shaped limit groove. The parts to be riveted are bilaterally symmetrical parts, and the fourth grooves are symmetrically arranged along the center line of the third groove. The bilaterally symmetrical parts to be riveted can be placed with one end in the third groove and the other end in the fourth grooves symmetrically along the center line of the third groove for riveting operation, which improves the adaptability of the equipment and reduces the equipment cost.
[0011] Furthermore, in the above-mentioned riveting detection device, a third sensing device is respectively provided at one end of the first workbench away from the first groove. The third sensing device includes a third sensing sending device and a third sensing receiving device. The third sensing sending device is arranged on one side of the first workbench, and the third sensing receiving device is correspondingly arranged on the side of the first workbench away from the third sensing sending device. The third sensing sending device and the third sensing receiving device are respectively connected to the first workbench through the second connecting plate. The third sensing sending device continuously sends a signal to the third sensing receiving device. When one end of the part to be riveted has been riveted and the end of the part to be riveted that has not been riveted is undergoing riveting, the part to be riveted is placed in the first pressure groove, and the riveting nut at the end of the part that has been riveted blocks the third sensing sending device from sending a signal to the third sensing receiving device. The third sensing receiving device does not receive the signal sent by the third sensing device, and the riveting operation is performed, and the riveting is completed. If the end of the part to be riveted that has been riveted fails to block the third sensing sending device from sending a signal to the third sensing receiving device, the riveting machine issues a prompt, and a missing riveting occurs. The third sensing device uses a photoelectric sensor.
[0012] Furthermore, in the above-mentioned riveting detection device, a second sensing groove is provided on the bottom surface of the second groove, the bottom surface of the second sensing groove is lower than the bottom surface of the second groove, and a fourth sensing device is provided on the bottom surface of the second sensing groove. The part to be riveted is covered with a silicone sleeve, and the fourth sensing device detects the silicone sleeve. If the part to be riveted is not covered with a silicone sleeve, the fourth sensing device does not detect the silicone sleeve, the fourth sensing device sends a signal, and the riveting machine sends an alarm signal to remind the operator of the omission. The fourth sensing device uses a photoelectric sensor.
[0013] Furthermore, in the above-mentioned riveting detection device, a third sensing groove is provided on the bottom surface of the third groove, the bottom surface of the third sensing groove is lower than the bottom surface of the third groove, and a fifth sensing device is provided on the bottom surface of the third groove. The part to be riveted is covered with a silicone sleeve, and the fifth sensing device detects the silicone sleeve. If the part to be riveted is not covered with a silicone sleeve, the fifth sensing device does not detect the silicone sleeve, the fifth sensing device sends a signal, and the riveting machine sends an alarm signal to remind the operator of the omission. The fifth sensing device uses a photoelectric sensor.
[0014] Furthermore, in the above-mentioned riveting detection device, a safety sensing device is provided on the upper side of the press table, the safety sensing device is connected to the upper side of the first connecting plate, and the safety sensing device is provided on the upper side of the positioning column. If an object or a human body is on the upper side of the press table, the safety sensing device is triggered, and the safety sensing device sends a signal, and the riveting machine cannot work until the upper side of the press table is cleared, the safety sensing device is not triggered, and the riveting operation can be carried out normally.
[0015] It can be seen from the above technical scheme that the utility model has the following beneficial effects: the rivet detection device of the utility model can perform rivet operation on both ends of the riveted parts respectively. During the riveting process, as long as one of the rivet nut sensing device signal and the first sensing device signal is missing, or as long as one of the rivet nut sensing device signal and the second sensing device signal is missing, the rivet operation cannot be performed, thereby avoiding the situation where the riveted parts and the rivet nuts are not in place, resulting in the product not meeting the design requirements. The first and second pressure grooves are symmetrically arranged, and the rivet operation can be performed on the left and right symmetrical rivet machines, respectively, which improves the adaptability of the equipment. The fourth and fifth sensing devices are arranged to detect the silicone sleeve to remind the operator whether there is any omission. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a pressure riveting detection device of the utility model;
[0017] Figure 2 This is a top view of a pressure riveting detection device of the utility model;
[0018] Figure 3 It is a partial enlarged view of the first workbench and the second workbench of the utility model;
[0019] Figure 4 This is a schematic diagram of the parts to be riveted.
[0020] In the figure: 1, base, 2, pressing table, 21, positioning column, 22, rivet nut sensing device, 23, first connecting plate, 24, safety sensing device, 3, support plate, 4, first workbench, 41, first pressing groove, 411, first sensing device, 412, first groove, 4121, second sensing groove, 4122, fourth sensing device, 413, second groove, 414, third sensing device, 4141, third sensing sending device, 4142, third sensing receiving device, 5, second workbench, 51, second pressing groove, 511, second sensing device, 512, third groove, 5121, third sensing groove, 5122, fifth sensing device, 513, fourth groove, 6, left piece to be riveted, 7, right piece to be riveted. DETAILED DESCRIPTION
[0021] Example 1
[0022] like Figure 1-2The rivet detection device shown includes a base 1, a press table 2 is provided at one end of the base 1, the press table 2 is arranged on the upper surface of the base 1, a support plate 3 is provided at the lower side of the press table 2, one end of the support plate 3 is connected to the base 1, a first workbench 4 is provided at the end of the support plate 3 away from the base 1, a second workbench 5 is provided on the top surface of the first workbench 4, the first workbench 4 and the second workbench 5 are fixedly connected, the first workbench is provided with a first pressing groove 41, the bottom surface of the first pressing groove 41 is provided with a first sensing device 411, and the first sensing device 411 is arranged in a through hole provided in the first pressing groove 41. The second workbench 5 is provided with a second pressing groove 51, the bottom surface of the second pressing groove 51 is provided with a second sensing device 511, and the second sensing device 511 is arranged in a through hole provided in the bottom surface of the second pressing groove 51. A positioning column 21 is provided on the top surface of the press table 2, and rivet nut sensing devices 22 are provided on both sides of the press table 2, and the rivet nut sensing devices 22 are connected to the press table 2 through a first connecting plate 23. The first pressing groove 41 includes a first groove 412 and a second groove 413. The extension line of the center line of the first groove 412 intersects with the positioning column 21, and the center lines of the first groove 412 and the second groove 413 form an angle. The first pressing groove 41 is set according to the shape of the part to be press-riveted. The extension line of the center line of the first groove 412 intersects with the positioning column 21. When the part to be press-riveted is placed in the first pressing groove 41, the pre-punched hole at one end of the part to be press-riveted is coaxial with the positioning column 21. The first groove 412 and the second groove 413 form an angle to limit the part to be press-riveted. The second pressing groove 51 includes a third groove 512 and a fourth groove 513. The extension line of the center line of the third groove 512 intersects with the positioning column 21, and the center lines of the third groove 512 and the fourth groove 513 form an angle. The second pressing groove 51 is set according to the shape of the part to be press-riveted. The extension line of the center line of the third groove 512 intersects with the positioning column 21. The part to be press-riveted can be placed in the third groove 512, and the pre-punched hole at the other end of the part to be press-riveted is coaxial with the positioning column 21. And the third groove 512 and the fourth groove 513 form an angle, and the second pressing groove 51 forms a limit for the part to be riveted. The first workbench 4 is rectangular, and the first pressing grooves 41 are respectively arranged on both sides of the center line of the first workbench 4, and the first pressing grooves 41 are symmetrically arranged along the center line of the first workbench 4. The center line of the first workbench 4 intersects with the positioning column 21. The second workbench 5 is respectively provided with fourth grooves 513 on both sides of the center line of the third groove 512, and the fourth grooves 513 are symmetrically arranged along the center line of the third groove 512. The third groove 512 and the fourth grooves 513 respectively arranged on both sides of the center line of the third groove 512 constitute a Y-shaped limit groove. A third sensing device 414 is respectively provided at one end of the first workbench 4 away from the first groove 412.The third sensing device 414 includes a third sensing sending device 4141 and a third sensing receiving device 4142. The third sensing sending device 4141 is arranged on one side of the first workbench 4, and the third sensing receiving device 4142 is correspondingly arranged on the side of the first workbench 4 away from the third sensing sending device 4141. The third sensing sending device 4141 and the third sensing receiving device 4142 are respectively connected to the first workbench 4 through the second connecting plate. During the riveting operation, the bottom holes are pre-punched at both ends of the part, the rivet nut is placed on the upper side of the press table 2, and is inserted into the positioning column 21. The rivet nut sensing device 22 senses that the rivet nut has been inserted into the positioning column 21 and sends a signal. Then the part to be riveted is placed in the first pressing groove 41. At this time, the pre-punched bottom hole at one end of the part is coaxial with the positioning column 21. The first sensing device 411 senses that the part is placed in the first pressing groove 41, and the first sensing device 411 sends a signal. The riveting machine receives the signals of the rivet nut sensing device 22 and the first sensing device 411, and the riveting machine performs riveting operation on one end of the part. Then take the part to be riveted out of the first pressing groove 41, insert the rivet nut into the positioning column 21 again, and the rivet nut sensing device 22 senses that the rivet nut has been inserted into the positioning column 21 and sends a signal. Rotate the part to be riveted 90 degrees and put it into the second pressing groove 51. At this time, the pre-punched bottom hole on the other end of the part is coaxial with the positioning column 21 before the riveting operation. The second sensing device 511 senses that the part is placed in the second pressing groove 51, and the second sensing device 511 sends a signal. The riveting machine receives the signals sent by the rivet nut sensing device 22 and the second sensing device 511, and performs riveting operation on the part to be riveted. At the same time, the rivet nut at the other end of the part to be riveted blocks the third sensing sending device 4141 from sending a signal to the third sensing receiving device 4142, and the third sensing device 414 sends a signal, and the riveting machine sends a prompt, and the riveting is completed. Put the symmetrical part of the part to be riveted into the first pressing groove 41 on the other side symmetrically arranged along the center line of the first workbench 4, and perform riveting operation on the symmetrical part of the part to be riveted. Take out the symmetrical part of the part to be riveted and rotate it 90 degrees, put one end into the third groove 512, and put the other end into the fourth groove 513 on the other side symmetrically along the center line of the third groove 512, and perform riveting operation on the other end.
[0023] like Figure 3A riveting detection device is shown, the bottom surface of the second groove 413 is provided with a second sensing groove 4121, the bottom surface of the second sensing groove 4121 is lower than the bottom surface of the second groove 413, and the bottom surface of the second sensing groove 4121 is provided with a fourth sensing device 4122. The part to be riveted is covered with a silicone sleeve, and the fourth sensing device 4122 detects the silicone sleeve. If the silicone sleeve is not detected, the fourth sensing device 4122 sends a signal. The bottom surface of the third groove 512 is provided with a third sensing groove 5121, the bottom surface of the third sensing groove 5121 is lower than the bottom surface of the third groove 512, and the bottom surface of the third groove 512 is provided with a fifth sensing device 5122. The part to be riveted is covered with a silicone sleeve, and the fifth sensing device 5122 detects the silicone sleeve. If the silicone sleeve is not detected, the fifth sensing device 5122 sends a signal to the riveting machine. A safety sensing device 24 is provided on the upper side of the press table 2, and the safety sensing device 24 is connected to the upper side of the first connecting plate 23, and the safety sensing device 24 is arranged on the upper side of the positioning column 21. When an object or a person is on the upper side of the press table 2, the safety sensing device 24 is triggered, and the safety sensing device 24 sends a signal to the riveting machine.
[0024] The above embodiments are exemplary, and their purpose is to illustrate the technical concept and features of the utility model so that people familiar with this field can understand the content of the utility model and implement it accordingly, and they cannot limit the protection scope of the utility model in turn. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A riveting detection device, characterized in that: The invention comprises a base (1), wherein a pressing platform (2) is provided at one end of the base (1), wherein the pressing platform (2) is arranged on the upper surface of the base (1), wherein a support plate (3) is provided at the lower side of the pressing platform (2), wherein one end of the support plate (3) is connected to the base (1), wherein a first working platform (4) is provided at the end of the support plate (3) away from the base (1), wherein a second working platform (5) is provided on the top surface of the first working platform (4), and wherein the first working platform (4) and the second working platform (5) are fixedly connected; wherein the first working platform is provided with a first pressing groove (41), wherein the bottom surface of the first pressing groove (41) is provided with a first induction device The first sensing device (411) is arranged in a through hole provided in the first pressing groove (41); the second working table (5) is provided with a second pressing groove (51), the bottom surface of the second pressing groove (51) is provided with a second sensing device (511), and the second sensing device (511) is arranged in a through hole provided in the bottom surface of the second pressing groove (51); the top surface of the pressing table (2) is provided with a positioning column (21), and both sides of the pressing table (2) are provided with a rivet nut sensing device (22), and the rivet nut sensing device (22) is connected to the pressing table (2) via a first connecting plate (23).
2. A riveting detection device according to claim 1, characterized in that: The first pressing groove (41) comprises a first groove (412) and a second groove (413); an extension line of the center line of the first groove (412) intersects with the positioning column (21); and the center line of the first groove (412) and the center line of the second groove (413) form an angle.
3. A riveting detection device according to claim 1, characterized in that: The second pressing groove (51) comprises a third groove (512) and a fourth groove (513); an extension line of the center line of the third groove (512) intersects with the positioning column (21), and the center line of the third groove (512) and the center line of the fourth groove (513) form an angle.
4. A riveting detection device according to claim 2, characterized in that: The first workbench (4) is rectangular, and the first pressing grooves (41) are respectively arranged on both sides of the center line of the first workbench (4), and the first pressing grooves (41) are symmetrically arranged along the center line of the first workbench (4); the center line of the first workbench (4) intersects with the positioning column (21).
5. The riveting detection device according to claim 3, characterized in that: The second workbench (5) is provided with fourth grooves (513) respectively on both sides of the center line of the third groove (512); the fourth grooves (513) are symmetrically arranged along the center line of the third groove (512); the third groove (512) and the fourth grooves (513) respectively provided on both sides of the center line of the third groove (512) constitute a Y-shaped limiting groove.
6. A riveting detection device according to claim 1, characterized in that: A third sensing device (414) is provided at one end of the first workbench (4) away from the first groove (412); the third sensing device (414) comprises a third sensing sending device (4141) and a third sensing receiving device (4142); the third sensing sending device (4141) is provided at one side of the first workbench (4); the third sensing receiving device (4142) is correspondingly provided at a side of the first workbench (4) away from the third sensing sending device (4141); the third sensing sending device (4141) and the third sensing receiving device (4142) are respectively connected to the first workbench (4) via a second connecting plate.
7. A riveting detection device according to claim 2, characterized in that: A second sensing groove (4121) is provided on the bottom surface of the second groove (413); the bottom surface of the second sensing groove (4121) is lower than the bottom surface of the second groove (413); and a fourth sensing device (4122) is provided on the bottom surface of the second sensing groove (4121).
8. The riveting detection device according to claim 3, characterized in that: A third sensing groove (5121) is provided on the bottom surface of the third groove (512); the bottom surface of the third sensing groove (5121) is lower than the bottom surface of the third groove (512); and a fifth sensing device (5122) is provided on the bottom surface of the third groove (512).
9. The riveting detection device according to claim 1, characterized in that: A safety sensing device (24) is provided on the upper side of the press platform (2), the safety sensing device (24) is connected to the upper side of the first connecting plate (23), and the safety sensing device (24) is provided on the upper side of the positioning column (21).