Soldering flux pen for reworking photovoltaic module

By designing a replaceable plug-in refill and a flux pen with separate structure, combined with glass beads to mix flux, the existing disposable flux pen has been solved, and the accuracy of welding of photovoltaic modules has been achieved. Control and cleanliness guaranteed.

CN222176241UActive Publication Date: 2024-12-17JIANGSU RUNERGY CENTURY PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202420529781.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-17
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

Most of the existing photovoltaic module welding flux pens are disposable products, which are costly and inconvenient to replace, and cannot meet the needs of different welding areas and flux formulations.

Method used

A flux pen with replaceable flux liquid was designed, using plug-in and unplugged refill core and a pen tube with separate structure, combined with glass beads to mix flux, and the flux flows through a press valve to adapt to welding of different shapes and areas. Required and facilitates cleaning and mixing.

Benefits of technology

It realizes precise control and replacement of flux, reduces the cost of use, ensures the cleanliness of the welding area, is suitable for welding situations of different areas, and simplifies the mixing and cleaning process of flux.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soldering flux pen for reworking a photovoltaic module, which belongs to the field of soldering flux pen design, and comprises a pen tube, a pen point and a pen core, the pen point is arranged between the pen tube and the pen core, and the pen core is inserted into the pen point; cavities, namely a first cavity and a second cavity, are formed in the pen point, a hole is formed in the center of the first cavity, and the interior of the center hole of the first cavity is connected with the bottom of the pen refill; a sealing plug is arranged between the first cavity and the second cavity; a spring is arranged in the second cavity; one end of the sealing plug is connected with the refill, and the other end of the sealing plug is connected with the spring in the second cavity; the bottom end of the spring is fixed in the pen tube; the welding aid coating area can be accurately controlled, the cleanliness of a welding area is guaranteed, and the welding aid coating device can be suitable for welding conditions of different areas.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic component welding, in particular to a soldering flux pen for reworking of photovoltaic components. Background Art

[0002] Photovoltaic module welding is a very complex process used to connect two materials without fusing them. The main function of flux is to remove oxides on the surface of solder and the base material to be welded, so that the metal surface reaches the necessary cleanliness, prevents re-oxidation of the surface during welding, reduces the surface tension of the solder, and improves welding performance. The quality of flux performance directly affects the quality of the product.

[0003] The flux pen is used to apply flux on the metal surface before the soldering process. The main advantage of using a flux pen is that you only need to apply flux to the area where soldering is required. The mainstream products on the market are disposable and have a high cost of use; therefore, in order to solve this problem, it is necessary to improve the existing technology, and the utility model comes into being. Utility Model Content

[0004] The utility model aims to provide a soldering flux pen with replaceable soldering flux liquid to solve the above-mentioned problems mentioned in the background technology.

[0005] In order to achieve the above object, the utility model provides the following technical solutions:

[0006] A soldering flux pen for reworking a photovoltaic module, the soldering flux pen comprising: a pen tube, a pen head, and a pen core, the pen head is located between the pen tube and the pen core, and the pen core is inserted into the pen head;

[0007] The pen tip has a cavity inside, namely a first cavity and a second cavity. The first cavity has a central opening, which is connected to the bottom of the pen core in the central hole of the first cavity. A sealing plug is provided between the first cavity and the second cavity, namely the sealing plug divides the inside of the pen tip into two cavities. A spring is provided in the second cavity.

[0008] One end of the sealing plug is connected to the pen core, and the other end of the sealing plug is connected to the spring in the second cavity; the bottom end of the spring is fixed inside the pen tube; in a normal non-pressed state, the first cavity and the second cavity are separated, and the flux is blocked in the pen tube; when the pen core is pressed, the first cavity and the second cavity are connected, and the flux enters the second cavity and then flows to the pen core, and the pen core absorbs the outflowing flux and coats it on the substrate to be welded.

[0009] Furthermore, the pen core is a flat structure, and the bottom connected to the pen tip is cylindrical, the head of the pen tip is flat, and the pen core is pluggable and connected to the inside of the pen tip. As long as the size of the plug-in and pull-out parts of the pen core and the pen tip is fixed, the front end of the pen core can be designed with different types of appearances, including bullet shape or chisel shape.

[0010] Furthermore, the pen tube is a cylindrical structure, including two glass beads, the head of the pen tube and the pen tip can be separated, and the bottom can also be unscrewed and separated. The glass beads play a role in mixing the flux, and shaking it when using it accelerates the mixing.

[0011] The beneficial effects of the utility model compared with the prior art are:

[0012] (1) By improving the refill structure, the refills with different shapes and sizes of the head can be replaced, so that the area of ​​flux coating can be accurately controlled to ensure the cleanliness of the welding area, and it can be applied to welding conditions of different areas;

[0013] (2) Easy to operate, the pen-shaped size is also convenient to carry, and the pen core can temporarily store the flux liquid to prevent leakage;

[0014] (3) The valve of the flux pen adopts the pressing principle, which can easily and accurately control the amount of flux applied;

[0015] (4) It is easy to clean. Since each flux formula is different, avoid mixing. Before changing the flux manufacturer, you need to clean the entire flux pen. All parts of the structure can be separated for easy cleaning. The glass ball can also make the flux mix evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a flux pen for reworking photovoltaic modules in the utility model;

[0017] Figure 2 A side view of a flux pen for reworking a photovoltaic module in the utility model;

[0018] Figure 3 This is a front view of a flux pen for reworking a photovoltaic module in the utility model;

[0019] Figure 4 A top view of the bottom of a pen tube of a flux pen for reworking photovoltaic modules in the utility model;

[0020] Among them, 1-the second cavity, 2-the pen core, 3-the pen tip, 4-the first cavity, 5-the sealing plug, 6-the spring, 7-the glass bead, and 8-the pen tube. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the following examples are given to further illustrate the utility model in detail. It should be noted that the specific implementation described here is only used to explain the utility model, and is not used to limit the utility model.

[0022] like Figures 1 to 4As shown, the flux pen of the utility model comprises: a pen tube 8, a pen tip 3, and a pen core 2, wherein the pen tip 3 is located between the pen tube 8 and the pen core 2, and the pen core 2 is inserted into the pen tip 3; there is a cavity inside the pen tip 3, namely a first cavity 4 and a second cavity 1, and the central opening of the first cavity 4 is connected to the bottom of the pen core 2 in the central hole of the first cavity 4; there is a sealing plug 5 between the first cavity 4 and the second cavity 1, namely the sealing plug 5 divides the inside of the pen tip 3 into two cavities; a spring 6 is arranged in the second cavity 1.

[0023] One end of the sealing plug 5 is connected to the pen core 2, and the other end of the sealing plug 5 is connected to the spring 6 in the second cavity 1; the bottom end of the spring 6 is fixed inside the pen tube 8; in the normal non-pressed state, the first cavity 4 and the second cavity 1 are separated, and the flux is blocked in the pen tube 8; when the pen core is pressed, the first cavity 4 and the second cavity 1 are connected, and the flux enters the second cavity 1, thereby flowing to the pen core 2, and the pen core 2 absorbs the outflowing flux and coats it on the substrate to be welded.

[0024] The refill 2 is a flat structure, and the bottom part connected to the pen tip 3 is cylindrical, and the top part of the pen tip 3 is flat. The refill 2 is pluggable and connected to the inside of the pen tip 3. As long as the plug-in and pull-out parts of the refill 2 and the pen tip 3 are fixed in size, the front end of the refill 2 can be designed with different types of appearances, including bullet-shaped or chisel-shaped. The pen tube 8 is a cylindrical structure, including two glass beads 7. The top of the pen tube 8 can be separated from the pen tip, and the bottom can also be unscrewed and separated. Figure 4 This is a top view of the bottom of the pen tube of a flux pen used for rework of photovoltaic modules in the utility model. The spiral pattern arranged on the bottom allows the flux to be added by unscrewing the bottom.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements without departing from the principle of the present invention, and these improvements should also be regarded as within the protection scope of the present invention.

Claims

1. A flux pen for reworking photovoltaic modules, characterized in that: The soldering flux pen comprises: a pen tube (8), a pen tip (3), and a pen core (2), wherein the pen tip (3) is located between the pen tube (8) and the pen core (2), and the pen core (2) is inserted into the pen tip (3); The pen tip (3) has cavities inside, namely a first cavity (4) and a second cavity (1); the first cavity (4) has a central opening, which is connected to the bottom of the pen core (2) in the central hole of the first cavity (4); A sealing plug (5) is disposed between the first cavity (4) and the second cavity (1), that is, the sealing plug (5) divides the interior of the pen tip (3) into two cavities; a spring (6) is disposed in the second cavity (1); One end of the sealing plug (5) is connected to the pen core (2), and the other end of the sealing plug (5) is connected to the spring (6) in the second cavity (1); the bottom end of the spring (6) is fixed inside the pen tube (8); in a normal non-pressed state, the first cavity (4) and the second cavity (1) are separated, and the soldering flux is blocked in the pen tube (8); when the pen core is pressed, the first cavity (4) and the second cavity (1) are connected, and the soldering flux enters the pen tube (8). The second cavity (1) flows to the pen core (2), and the pen core (2) absorbs the flowing soldering flux and coats it on the substrate to be soldered.

2. A flux pen for reworking a photovoltaic module according to claim 1, characterized in that: The pen core (2) is a flat structure, and the bottom portion connected to the pen tip (3) is cylindrical, and the head portion of the pen tip (3) is flat. The pen core (2) is pluggable and connected to the inside of the pen tip (3). As long as the size of the plug-in portion of the pen core (2) and the pen tip (3) is fixed, the front end of the pen core (2) can be designed with different types of appearance, including a bullet shape or a chisel shape.

3. A flux pen for reworking a photovoltaic module according to claim 1, characterized in that: The pen tube (8) is a cylindrical structure, comprising two glass beads (7); the head of the pen tube (8) and the pen tip are separable, and the bottom can also be unscrewed and separated.