Pipeline girth welding device
By introducing adjustment and active rotation mechanisms into the pipeline ring welding device, the problem of manual difficulty in controlling the spacing between the welding end and the pipeline is solved, and high-quality and efficient pipeline ring welding is achieved, saving manpower and improving welding consistency.
Patent Information
- Application Number
- CN202323669041.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
When manually picking up the welding gun to weld the pipe ring, it is difficult to control the spacing between the welding end and the pipeline, resulting in a decrease in welding quality and a waste of manpower.
Design a pipeline ring welding device, including a plate body, a pipeline clamping mechanism, an active rotation mechanism and an adjustment mechanism, adjust the position and angle of the laser welding gun through the adjustment mechanism, ensure the consistency of welding distance, and drive the pipe through the active rotation mechanism Rotate the road to realize automatic welding.
It improves the quality and efficiency of pipeline welding, saves manual operation, ensures the accuracy of welding distance and angle, and enhances the stability and consistency of welding.
Smart Images

Figure CN222176315U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to metal pipeline processing equipment technology, and in particular to a pipeline ring welding device. Background Art
[0002] Pipes are increasingly used in all walks of life. Pipe parts come in different sizes. For example, the diameter of pipe parts for tunneling equipment is mainly 100 to 500 mm. They are divided into straight pipes and curved straight pipes. Pipes and pipes and pipes and flanges are connected together through annular welding, which is called pipeline ring welding.
[0003] The pipeline welding device of the related technology includes a plate body and multiple sets of pipeline clamping mechanisms arranged on the plate body. The pipeline is clamped by the multiple sets of pipeline clamping mechanisms so that the ports of the pipeline are connected to each other, and then the pipeline is circumferentially welded by manually taking a welding gun.
[0004] However, in the above-mentioned method of manually holding the welding gun for pipe girth welding, it is difficult to manually control the distance between the welding end of the welding gun and the pipe, which reduces the welding quality of the pipe girth welding. Utility Model Content
[0005] The present application provides a pipeline girth welding device, which is used to solve the technical problem that the welding quality of pipeline girth welding is reduced by manually holding the welding gun.
[0006] In one aspect, the present application provides a pipeline ring welding device, comprising:
[0007] plate body;
[0008] A pipeline clamping mechanism is arranged on the plate body, and the pipeline clamping mechanism is provided with at least two groups, and the pipeline clamping mechanism is used to clamp the pipeline;
[0009] An active rotating mechanism is arranged on the plate body, and the active rotating mechanism is used to clamp the end of the pipeline and drive the pipeline to rotate;
[0010] A welding mechanism is arranged on the plate body and is used for circumferential welding the pipeline when the pipeline rotates;
[0011] The adjusting mechanism is arranged on the plate body and is used for adjusting the relative position between the welding mechanism and the pipeline.
[0012] In some embodiments, the welding mechanism includes an adjustment component and a laser welding gun disposed on the adjustment component, the adjustment component is used to adjust the welding angle between the laser welding gun and the pipeline, and the adjustment mechanism includes:
[0013] A first adjusting component, wherein the first adjusting component is used to drive the laser welding gun to move along the axial direction of the pipeline;
[0014] a second adjusting assembly, the second adjusting assembly being used to drive the laser welding gun to move along the radial direction of the pipeline;
[0015] A third adjusting component is used to drive the laser welding gun to rise and fall on the plate body.
[0016] In some embodiments, the first adjustment component includes:
[0017] A first movable plate, wherein the first movable plate is slidably disposed on the plate body;
[0018] A first driving member, wherein the first driving member is disposed on the plate body and is used to drive the first movable plate to move on the plate body;
[0019] The second adjustment component comprises:
[0020] a second movable plate, the second movable plate being slidably disposed on the first movable plate;
[0021] a second driving member, the second driving member being disposed on the first movable plate, and the second driving member being used for driving the second movable plate to move on the first movable plate;
[0022] The third adjustment component comprises:
[0023] a third movable plate, the third movable plate being slidably arranged on the second movable plate, and the adjustment mechanism being arranged on the third movable plate;
[0024] A third driving member is disposed on the second movable plate, and is used for driving the third movable plate to move on the second movable plate.
[0025] In some embodiments, the adjustment assembly includes a fixed plate and an adjustment member, two fixed plates are provided, the two fixed plates are relatively arranged on the third movable plate, the laser welding gun is hingedly provided between the fixed plates on both sides, and the adjustment member is used to drive the laser welding gun to rotate between the fixed plates on both sides.
[0026] In some embodiments, the adjustment member includes an adjustment motor fixedly disposed on one side of the fixing plate, and the adjustment motor is used to drive the laser welding gun to rotate between the fixing plates on both sides.
[0027] In some embodiments, the pipeline clamping mechanism is provided in two groups, each group of the pipeline clamping mechanism includes a clamping claw, and the active rotation mechanism and the two groups of the pipeline clamping mechanisms are located on the same straight line.
[0028] In some embodiments, a driving assembly is further included, wherein the driving assembly is used to drive the pipeline clamping mechanism to move along the axial direction of the pipeline on the plate body.
[0029] In some embodiments, the drive assembly comprises:
[0030] A fourth movable plate, wherein the fourth movable plate is slidably arranged on the plate body, and the clamping claw is arranged on the fourth movable plate;
[0031] A fourth driving member is disposed on the plate body, and is used for driving the fourth movable plate to move on the plate body.
[0032] In some embodiments, the active rotation mechanism comprises:
[0033] A column, wherein the column is arranged on the plate body;
[0034] A chuck, the chuck is used to clamp the pipeline;
[0035] A rotating assembly is arranged on the column and is used for driving the chuck to rotate.
[0036] In some embodiments, the rotating assembly includes a rotating motor fixedly mounted on the column, a driving end of the rotating motor passes through and is rotatably connected to the column, and the chuck is fixedly mounted on the driving end of the rotating motor.
[0037] The pipeline ring welding device provided in the present application adjusts the position of the laser welding gun through the first adjusting mechanism, the second adjusting mechanism and the third adjusting mechanism, so that the laser welding gun can be located at different positions to weld the pipeline, and the first adjusting mechanism, the second adjusting mechanism and the third adjusting mechanism are arranged to maintain the same welding distance with the pipeline, thereby improving the welding quality of the pipeline, and the setting of the adjustment component can adjust the welding angle of the laser welding gun, so that the laser welding gun can weld at different angles when welding the pipeline, thereby further improving the welding quality of the pipeline; the pipeline is clamped by the pipeline clamping mechanism, and the pipeline is rotated by the active rotating mechanism, so that the welding mechanism can further weld different positions of the pipeline, thereby further improving the welding quality of the welding mechanism for welding different positions of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0039] Figure 1 A schematic diagram of the structure of the pipeline ring welding device in use according to the embodiment of the present application Figure 1 ;
[0040] Figure 2 A schematic diagram of the structure of a pipeline ring welding device provided in an embodiment of the present application;
[0041] Figure 3 for Figure 2 Schematic diagram of some structures in ;
[0042] Figure 4 A schematic diagram of the structure of the pipeline ring welding device in use according to the embodiment of the present application Figure 2 ;
[0043] Figure 5 A schematic diagram of the structure of the pipeline ring welding device in use according to the embodiment of the present application Figure 3 ;
[0044] Figure 6 A structural schematic diagram of the use status of the chuck of the pipeline ring welding device provided in an embodiment of the present application.
[0045] Description of reference numerals:
[0046] 100, plate body; 110, first track; 120, fourth track;
[0047] 200, pipeline clamping mechanism; 210, clamping claw;
[0048] 300, active rotating mechanism; 310, column; 320, chuck; 330, rotating assembly;
[0049] 400, welding mechanism; 410, laser welding gun; 420, adjustment assembly; 421, fixing plate; 422, adjustment member;
[0050] 500, adjustment mechanism; 510, first adjustment assembly; 511, first moving plate; 512, first driving member; 513, bottom plate; 514, connecting column; 515, top plate; 516, second track;
[0051] 520, second adjustment assembly; 521, second moving plate; 522, second driving member;
[0052] 530, third adjustment assembly; 531, third moving plate; 532, third driving member; 533, vertical plate; 534, sliding plate; 535, third track;
[0053] 600, driving assembly; 610, fourth movable plate; 620, fourth driving member.
[0054] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0055] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims.
[0056] First, the terms involved in this application are explained:
[0057] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure; there are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic.
[0058] Pipeline refers to the pipe that transmits the working fluid in the hydraulic system. Compared with pipeline, pipeline is a reasonably arranged pipeline system. Because of the flexibility of pipeline, pipeline is often used in hydraulic system and other mechanical equipment driven by liquid.
[0059] A three-jaw chuck refers to a machine tool accessory that uses the radial movement of three movable jaws evenly distributed on the chuck body to clamp and position the workpiece.
[0060] The electric cylinder is a modular product that integrates the servo motor and the lead screw. It converts the rotational motion of the servo motor into linear motion to achieve a series of high-precision linear motion products.
[0061] As described in the background technology, the pipe welding device in the related technology includes a plate body and multiple sets of pipe clamping mechanisms arranged on the plate body. The pipes are clamped by the multiple sets of pipe clamping mechanisms so that the ports of the pipes are connected to each other, and then the pipes are circumferentially welded by manually taking the welding gun.
[0062] However, the above-mentioned method of manually holding the welding gun for pipeline ring welding requires manual holding of the welding gun and moving the welding gun along the circumference of the pipeline. It is difficult to manually control the distance between the welding end of the welding gun and the pipeline, resulting in reduced welding quality of the pipeline ring welding; and the method of manually holding the welding gun wastes manpower.
[0063] In response to the above technical problems, an embodiment of the present application provides a pipeline ring welding device, which adjusts the position of the laser welding gun through a first adjustment mechanism, a second adjustment mechanism and a third adjustment mechanism, so that the laser welding gun can be located at different positions to weld the pipeline, and the setting of the first adjustment mechanism, the second adjustment mechanism and the third adjustment mechanism can maintain the same welding distance between the pipeline, thereby improving the welding quality of the pipeline, and the setting of the adjustment component can adjust the welding angle of the laser welding gun, so that the laser welding gun can weld at different angles when welding the pipeline, thereby further improving the welding quality of the pipeline; the pipeline is clamped by the pipeline clamping mechanism, and the pipeline is rotated by the active rotation mechanism, so that the welding mechanism can further weld different positions of the pipeline, thereby further improving the welding quality of the welding mechanism for welding different positions of the pipeline.
[0064] The technical solution of the present application and how the technical solution of the present application solves the above-mentioned technical problems are described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the present application will be described below in conjunction with the accompanying drawings.
[0065] Combination Figure 1 and Figure 2 The present application provides a pipeline ring welding device, including a plate body 100, a pipeline clamping mechanism 200, an active rotating mechanism 300, a welding mechanism 400 and an adjusting mechanism 500; the plate body 100 is generally rectangular.
[0066] Combination Figure 1 and Figure 2 The pipeline clamping mechanism 200 is arranged on the plate body 100, and the pipeline clamping mechanism 200 is provided with at least two groups, and the pipeline clamping mechanism 200 is used to clamp the pipeline; the active rotation mechanism 300 is arranged on the plate body 100, and the active rotation mechanism 300 is used to clamp the end of the pipeline and drive the pipeline to rotate; the welding mechanism 400 is arranged on the plate body 100, and the welding mechanism 400 is used to perform ring welding on the pipeline when the pipeline rotates; the adjusting mechanism 500 is arranged on the plate body 100, and the adjusting mechanism 500 is used to adjust the relative position of the welding mechanism 400 and the pipeline.
[0067] By adopting the above technical solution, the pipeline is clamped and fixed by the pipeline clamping mechanism 200, and the adjusting mechanism 500 adjusts the relative position between the welding mechanism 400 and the pipeline, so that the welding mechanism 400 maintains the same distance with the pipeline, and the active rotating mechanism 300 can drive the pipeline to rotate, so that the welding mechanism 400 welds different positions of the pipeline. The setting of the welding mechanism 400 can automatically realize the welding of the pipeline, saving the manpower of manually taking the welding gun for pipeline welding and improving the quality of pipeline welding. The setting of the adjusting mechanism 500 can maintain the same distance between the pipeline and the pipeline when welding at different positions of the pipeline, thereby further improving the quality of pipeline welding.
[0068] Combination Figure 1 and Figure 2 The welding mechanism 400 includes an adjustment component 420 and a laser welding gun 410 arranged on the adjustment component 420. The adjustment component 420 is used to adjust the welding angle between the laser welding gun 410 and the pipeline. In this embodiment, the laser welding gun 410 is a prior art, and its specific structure is not described in detail. The laser welding gun 410 is used for welding quickly and deeply, and the weld is narrow and small, almost no deformation, and the amount of processing generated in the later stage is small. The laser welding machine is non-contact welding, which is safer from this point of view. An infrared distance sensor can be set on the laser welding gun 410 to detect the distance between the laser welding gun 410 and the pipeline, so as to further drive the laser welding gun 410 to adjust to the same distance as the pipeline.
[0069] Combination Figure 2 and Figure 3 The adjustment assembly 420 includes a fixed plate 421 and an adjustment member 422. Two fixed plates 421 are provided. The two fixed plates 421 are relatively arranged on the third movable plate 531. The laser welding gun 410 is hingedly arranged between the fixed plates 421 on both sides. The adjustment member 422 is used to drive the laser welding gun 410 to rotate between the fixed plates 421 on both sides.
[0070] By adopting the above technical solution, the laser welding gun 410 is driven to rotate between the two fixed plates 421 by the adjusting member 422, so as to adjust the welding angle of the laser welding gun 410. When the laser welding gun 410 welds the pipeline, the laser welding gun 410 welds along different angles, so as to improve the welding effect of the pipeline. The setting structure of the fixed plate 421 and the adjusting member 422 is simple, and the angle adjustment effect of driving the laser welding gun 410 is improved.
[0071] Combination Figure 2 and Figure 3 The adjusting member 422 includes an adjusting motor fixedly disposed on a fixing plate 421 on one side, and the adjusting motor is used to drive the laser welding gun 410 to rotate between the fixing plates 421 on both sides.
[0072] By adopting the above technical solution, the laser welding gun 410 is driven to rotate by adjusting the motor, thereby adjusting the welding angle of the laser welding gun 410; in other embodiments, the position of the rotational connection between the laser welding gun 410 and the fixing plate 421 can be fixed by friction, so that the laser welding gun 410 can be automatically fixed to the rotated position, or a gear set is set on the adjustment motor, and the angle of the laser welding gun 410 is adjusted by the gear set, thereby improving the adjustment accuracy of the laser welding gun 410.
[0073] Combination Figure 1 and Figure 2 The adjustment mechanism 500 includes a first adjustment component 510, a second adjustment component 520 and a third adjustment component 530; the first adjustment component 510 is used to drive the laser welding gun 410 to move axially along the pipeline; the second adjustment component 520 is used to drive the laser welding gun 410 to move radially along the pipeline, and the first adjustment component 510 and the second adjustment component 520 both drive the pipeline to move in the horizontal direction; the third adjustment component 530 is used to drive the laser welding gun 410 to rise and fall on the plate body 100.
[0074] By adopting the above technical solution, the first adjustment component 510 can drive the laser welding gun 410 to move along the length direction of the pipeline, and the second adjustment component 520 can drive the laser welding gun 410 to move in a length direction perpendicular to the pipeline, and the third adjustment component 530 can drive the laser welding gun 410 to rise and fall, so that the laser welding gun 410 can adjust its relative position with the pipeline along three different directions, thereby improving the adjustment effect of the laser welding gun 410, so that the laser welding gun 410 can be located at different positions of the pipeline to weld the pipeline, and maintain the relative position between the laser welding gun 410 and the pipeline, further improving the welding quality of the pipeline.
[0075] Combination Figure 1 and Figure 2 The first adjustment component 510 includes a first movable plate 511 and a first driving member 512; the first movable plate 511 is slidably disposed on the plate body 100; the first driving member 512 is disposed on the plate body 100, and the first driving member 512 is used to drive the first movable plate 511 to move on the plate body 100.
[0076] Combination Figure 1 and Figure 2In the present embodiment, the first movable plate 511 comprises a bottom plate 513, a connecting column 514 and a top plate 515. A first track 110 is arranged on the plate body 100 along the length direction of the plate body 100. Two first tracks 110 are arranged, and the two first tracks 110 are arranged along the length direction of the plate body 100. A first clamping block which is clamped and slidably connected to the first tracks 110 on both sides is arranged on the bottom plate 513. Two connecting columns 514 are arranged, and the two connecting columns 514 are respectively located on both sides of the bottom plate 513. The top plate 515 is fixedly arranged at the ends of the connecting columns 514 on both sides away from the bottom plate 513. The first driving member 512 comprises an electric cylinder hingedly arranged on the plate body 100, and the driving end of the electric cylinder is hingedly arranged on the bottom plate 513. In other embodiments, the first driving member 512 can be replaced by a hydraulic cylinder, a pneumatic cylinder or an oil cylinder.
[0077] By adopting the above technical solution, the bottom plate 513 is driven to move by the electric cylinder, so that the bottom plate 513 drives the top plate 515 on the connecting column 514 to move along the length direction of the first track 110, so that the first movable plate 511 drives the laser welding gun 410 to move along the length direction of the pipeline, so that the laser welding gun 410 can adjust its position along the length direction of the pipeline. The arrangement of the first movable plate 511 and the first driving member 512 has a simple structure, which improves the adjustment effect of the position of the laser welding gun 410.
[0078] Combination Figure 1 and Figure 2 The second adjustment assembly 520 includes a second movable plate 521 and a second driving member 522 . The second movable plate 521 is slidably arranged on the first movable plate 511 . The second driving member 522 is arranged on the first movable plate 511 , and the second driving member 522 is used to drive the second movable plate 521 to move on the first movable plate 511 .
[0079] Combination Figure 1 and Figure 2 In this embodiment, a second track 516 is provided on the top plate 515, and the second track 516 is provided with a length direction of the second track 516 which is perpendicular to the length direction of the first track 110. A second clamping block which is clamped and slidably connected to the second track 516 is provided on the second movable plate 521; the second driving member 522 includes an electric cylinder provided on the top plate 515, and the driving end of the electric cylinder is provided on the second movable plate 521; in other embodiments, the second driving member 522 can be replaced by a hydraulic cylinder, a pneumatic cylinder or an oil cylinder.
[0080] By adopting the above technical solution, the second movable plate 521 is driven to move by the electric cylinder, so that the second movable plate 521 drives the laser welding gun 410 to move along the length direction perpendicular to the pipeline, so that the laser welding gun 410 can adjust the position along the length direction perpendicular to the pipeline. The arrangement of the second movable plate 521 and the second driving member 522 has a simple structure, which further improves the adjustment effect of the position of the laser welding gun 410.
[0081] Combination Figure 1 and Figure 2 The third adjustment component 530 includes a third movable plate 531 and a third driving member 532. The third movable plate 531 is slidably arranged on the second movable plate 521, and the adjustment mechanism 420 is arranged on the third movable plate 531; the third driving member 532 is arranged on the second movable plate 521, and the third driving member 532 is used to drive the third movable plate 531 to move on the second movable plate 521.
[0082] Combination Figure 1 and Figure 2 In this embodiment, the third movable plate 531 includes a vertical plate 533 and a sliding plate 534 slidably arranged on the vertical plate 533. The vertical plate 533 is fixedly arranged on the second movable plate 521 along the vertical direction. A third slide rail is arranged on the vertical plate 533 along the height direction of the vertical plate 533. The sliding plate 534 is provided with a third clamping block for clamping and slidingly connected to the third slide rail. The laser welding gun 410 is arranged on the sliding plate 534; the third driving member 532 includes an electric cylinder arranged on the vertical plate 533, and the driving end of the electric cylinder is arranged on the sliding plate 534; in other embodiments, the third driving member 532 can be replaced by a hydraulic cylinder, a pneumatic cylinder or an oil cylinder.
[0083] By adopting the above technical solution, the sliding plate 534 is driven by the electric cylinder to move on the third track 535, so that the third movable plate 531 drives the laser welding gun 410 located on the plate body 100 to rise and fall, so that the laser welding gun 410 can be raised and lowered to adjust its relative position with the pipeline. The arrangement of the third movable plate 531 and the third driving member 532 has a simple structure, which further improves the adjustment effect of the position of the laser welding gun 410.
[0084] Combination Figure 1 and Figure 2, the pipeline clamping mechanism 200 is provided with two groups, each group of the pipeline clamping mechanism 200 includes a clamping jaw 210, and the active rotation mechanism 300 and the two groups of pipeline clamping mechanisms 200 are located on the same straight line; in the present embodiment, the clamping jaw 210 adopts a two-finger pneumatic clamping jaw 210, and the clamping part of the pneumatic clamping jaw 210 is set to be an arc shape that fits the outer wall of the pipeline, and the two clamping parts are driven to rotate at the hinge point by pneumatic equipment such as a cylinder, so that the two clamping parts clamp and fix the pipeline, and the clamping jaw 210 is a prior art, and its specific structure is not described again; in other embodiments, the pipeline clamping mechanism 200 can be set to be more than two groups, so that the pipeline clamping mechanism 200 can clamp more pipelines.
[0085] By adopting the above technical solution, the setting of the clamping jaws 210 can be located on both sides of the pipeline to clamp the pipeline, thereby improving the clamping effect of the pipeline, and the setting of the clamping jaws 210 can clamp pipelines of different specifications, and the position of the welding mechanism 400 is adjusted by the adjusting mechanism 500, so that the welding mechanism 400 can weld pipelines of different specifications, thereby improving the welding quality of pipelines of different specifications; the two groups of pipeline clamping mechanisms 200 are located on the same straight line, so that the two groups of pipeline clamping mechanisms 200 can clamp and dock the two pipelines, thereby improving the docking effect of the pipelines.
[0086] Combination Figure 1 and Figure 2 , and also includes a driving assembly 600, which is used to drive the pipeline clamping mechanism 200 to move along the axial direction of the pipeline on the plate body 100.
[0087] By adopting the above technical solution, the driving component 600 drives the pipeline clamping mechanism 200 located on the plate body 100 to move along the length direction of the pipeline, thereby adjusting the relative position between the pipeline clamping mechanism 200 and the pipeline, so that the pipeline clamping mechanism 200 clamps different positions of the pipeline, thereby improving the fixing effect of pipelines of different lengths.
[0088] Combination Figure 1 and Figure 2 The driving assembly 600 includes a fourth movable plate 610 and a fourth driving member 620. The fourth movable plate 610 is slidably arranged on the plate body 100, and the clamp 210 is arranged on the fourth movable plate 610; the fourth driving member 620 is arranged on the plate body 100, and the fourth driving member 620 is used to drive the fourth movable plate 610 to move on the plate body 100.
[0089] Combination Figure 1 and Figure 2In the present embodiment, a fourth rail 120 is provided on the plate body 100 along the length direction of the plate body 100, and two fourth rails 120 are provided. A fourth clamping block for clamping and slidingly connecting the two fourth rails 120 is provided on the fourth movable plate 610, and the fourth driving member 620 includes an electric cylinder hingedly provided on the bottom plate 513, and the driving end of the electric cylinder is hingedly provided on one of the fourth movable plates 610.
[0090] By adopting the above-mentioned technical solution, the fourth movable plate 610 is driven to move by the electric cylinder, thereby driving the fourth movable plate 610 located on the plate body 100 to move, so that the fourth movable plate 610 drives the clamping claw 210 located on the plate body 100 to move along the length direction of the pipeline, thereby adjusting the clamping position of the pipeline clamping mechanism 200 on the pipeline. The arrangement of the fourth movable plate 610 and the fourth driving member 620 has a simple structure, which further improves the adjustment effect of the position of the pipeline clamping mechanism 200.
[0091] Combination Figure 1 and Figure 2 The active rotating mechanism 300 includes a column 310, a chuck 320 and a rotating assembly 330; the column 310 is arranged on the plate body 100; the chuck 320 is used to clamp the pipeline; the rotating assembly 330 is arranged on the column 310, and the rotating assembly 330 is used to drive the chuck 320 to rotate.
[0092] Combination Figure 4 and Figure 5 In this embodiment, the chuck 320 is configured as a three-jaw chuck. The three-jaw chuck refers to a machine tool accessory that clamps and positions a workpiece by radial movement of three movable jaws evenly distributed on the chuck body. The chuck 320 is a prior art, and its specific structure will not be described in detail.
[0093] Combination Figure 5 and Figure 6 By adopting the above technical solution, the chuck 320 can be used to clamp the end of the pipeline, thereby improving the fixing effect of the pipeline, and the chuck 320 can clamp pipelines of different specifications, thereby improving the applicability of the chuck 320. The rotating component 330 can drive the chuck 320 to rotate, so that the chuck 320 drives the pipeline to rotate, so that the welding mechanism 400 can further weld different positions of the pipeline without manually flipping the pipeline, saving manpower.
[0094] Combination Figure 1 and Figure 2 The rotating assembly 330 includes a rotating motor fixedly mounted on the column 310 , a driving end of the rotating motor is passed through and rotatably connected to the column 310 , and a chuck 320 is fixedly mounted on the driving end of the rotating motor.
[0095] By adopting the above technical solution, the chuck 320 is driven to rotate by the rotating motor, so that the three-jaw chuck drives the pipeline to rotate. The setting of the rotating motor has a simple structure and improves the rotation effect of driving the chuck 320 to rotate; the driving end of the rotating motor is passed through and rotatably connected in the column 310, so that the column 310 has a guiding effect on the driving end of the rotating motor, preventing the driving end of the rotating motor from deviating during rotation.
[0096] In other embodiments, a gear set may be provided on the driving end of the rotating motor. The gear set is provided so that the driving end of the rotating motor drives the chuck 320 to rotate, which can further improve the rotation efficiency of the chuck 320 when the rotating motor drives the chuck 320 to rotate.
[0097] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the utility model disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present application are indicated by the following claims.
[0098] It should be understood that the present application is not limited to the precise structures that have been described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present application is limited only by the appended claims.
Claims
1. A pipeline ring welding device, characterized in that: include: Plate(100); A pipeline clamping mechanism (200) is arranged on the plate body (100), and the pipeline clamping mechanism (200) is provided with at least two groups, and the pipeline clamping mechanism (200) is used to clamp the pipeline; An active rotating mechanism (300) is arranged on the plate body (100), and the active rotating mechanism (300) is used to clamp the end of the pipeline and drive the pipeline to rotate; A welding mechanism (400) is arranged on the plate body (100), and the welding mechanism (400) is used to perform circumferential welding on the pipeline when the pipeline rotates; An adjusting mechanism (500) is arranged on the plate body (100), and the adjusting mechanism (500) is used to adjust the relative position between the welding mechanism (400) and the pipeline.
2. The pipeline ring welding device according to claim 1, characterized in that: The welding mechanism (400) comprises an adjustment component (420) and a laser welding gun (410) arranged on the adjustment component (420), wherein the adjustment component (420) is used to adjust the welding angle between the laser welding gun (410) and the pipeline, and the adjustment mechanism (500) comprises: A first adjustment component (510), the first adjustment component (510) being used to drive the laser welding gun (410) to move along the axial direction of the pipeline; a second adjustment component (520), the second adjustment component (520) being used to drive the laser welding gun (410) to move radially along the pipeline; A third adjustment component (530), the third adjustment component (530) is used to drive the laser welding gun (410) to rise and fall on the plate body (100).
3. The pipeline ring welding device according to claim 2, characterized in that: The first adjustment component (510) comprises: A first movable plate (511), the first movable plate (511) being slidably disposed on the plate body (100); a first driving member (512), the first driving member (512) being arranged on the plate body (100), and the first driving member (512) being used for driving the first movable plate (511) to move on the plate body (100); The second adjustment component (520) comprises: a second movable plate (521), the second movable plate (521) being slidably disposed on the first movable plate (511); a second driving member (522), the second driving member (522) being disposed on the first movable plate (511), and the second driving member (522) being used for driving the second movable plate (521) to move on the first movable plate (511); The third adjustment component (530) comprises: a third movable plate (531), the third movable plate (531) being slidably disposed on the second movable plate (521), and the adjustment assembly (420) being disposed on the third movable plate (531); A third driving member (532), wherein the third driving member (532) is disposed on the second movable plate (521), and the third driving member (532) is used to drive the third movable plate (531) to move on the second movable plate (521).
4. The pipeline ring welding device according to claim 3 is characterized in that: The adjustment assembly (420) comprises a fixed plate (421) and an adjustment member (422); two fixed plates (421) are provided, and the two fixed plates (421) are arranged opposite to each other on the third movable plate (531); the laser welding gun (410) is hingedly arranged between the fixed plates (421) on both sides; and the adjustment member (422) is used to drive the laser welding gun (410) to rotate between the fixed plates (421) on both sides.
5. The pipeline ring welding device according to claim 4, characterized in that: The adjusting member (422) comprises an adjusting motor fixedly arranged on the fixing plate (421) on one side, and the adjusting motor is used to drive the laser welding gun (410) to rotate between the fixing plates (421) on both sides.
6. The pipeline ring welding device according to any one of claims 1 to 5, characterized in that: The pipeline clamping mechanism (200) is provided in two groups, each group of the pipeline clamping mechanism (200) comprises a clamping claw (210), and the active rotation mechanism (300) and the two groups of the pipeline clamping mechanisms (200) are located on the same straight line.
7. The pipeline ring welding device according to claim 6, characterized in that: It also includes a driving assembly (600), wherein the driving assembly (600) is used to drive the pipeline clamping mechanism (200) to move along the axial direction of the pipeline on the plate body (100).
8. The pipeline ring welding device according to claim 7, characterized in that: The driving assembly (600) comprises: a fourth movable plate (610), the fourth movable plate (610) being slidably disposed on the plate body (100), and the clamping claw (210) being disposed on the fourth movable plate (610); A fourth driving member (620), wherein the fourth driving member (620) is disposed on the plate body (100), and the fourth driving member (620) is used to drive the fourth movable plate (610) to move on the plate body (100).
9. The pipeline ring welding device according to any one of claims 1 to 5, characterized in that: The active rotation mechanism (300) comprises: A column (310), wherein the column (310) is arranged on the plate body (100); A chuck (320), the chuck (320) being used to clamp the pipeline; A rotating assembly (330), wherein the rotating assembly (330) is disposed on the column (310), and the rotating assembly (330) is used to drive the chuck (320) to rotate.
10. The pipeline ring welding device according to claim 9, characterized in that: The rotating assembly (330) comprises a rotating motor fixedly arranged on the column (310), a driving end of the rotating motor passing through and rotatably connected to the column (310), and the chuck (320) is fixedly arranged on the driving end of the rotating motor.
