Wall switch flexible lean production line
By setting up adjustable material racks and laser marking machine positions on the wall switch production line, the production line needs to adapt to space waste caused by multiple processes, and achieve flexible adjustments and improvements in production efficiency.
Patent Information
- Application Number
- CN202420910349.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing wall switch production lines need to adapt to a variety of production processes, resulting in the extension of the production lines, the increase in the footprint and the wasted space.
A flexible lean production line of wall switches has been designed. By setting a front-end fixed material rack, front-end movable material rack and placement table on the workbench, the position of the material rack and laser marking machine can be adjusted according to the product production process. Achieve flexible adjustments to the production line and save space.
Through this design, the production line layout can be flexibly adjusted between different product production processes, reducing space waste and improving production efficiency, reducing offline time when employees pick up materials, and reducing material handling time.
Smart Images
Figure CN222176391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production lines, in particular to a flexible lean production line for wall switches. Background Art
[0002] A wall switch refers to a type of electrical switch used to control indoor lighting or electrical equipment, while a flexible lean production line refers to a layout and management method of a production line that aims to improve the flexibility and efficiency of the production line.
[0003] When producing wall switches, multiple steps are performed on the production line to complete the production of the wall switches. However, there are differences between the production processes of different wall switches. In order to adapt to the production processes of various wall switches, the production line will be extended and workstations will be added to complete the production. As a result, the extension of the production line leads to an increase in the floor space and a waste of floor space. Utility Model Content
[0004] The purpose of the utility model is to provide a flexible lean production line for wall switches to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flexible lean production line for wall switches, comprising a workbench, a material slide plate is arranged on the top of the workbench, an adjustment component is arranged on the back of the workbench, a front fixed material feeding rack is arranged on the back of the workbench, the adjustment component comprises a plurality of front movable material feeding racks arranged on the back of the workbench, a front and back laser marking machine is arranged on the back of the workbench, and a placement table for moving the position of the front and back laser marking machines is arranged on the bottom of the front and back laser marking machines.
[0006] Preferably, a base assembly slot is provided on the top of the workbench, and a panel assembly slot is provided on the top of the workbench and on the back side of the base assembly slot.
[0007] Preferably, a first inspection box is provided on the top of the workbench, and a patrol inspection box is provided on the top of the workbench and at the back of the first inspection box.
[0008] Preferably, a plurality of material placement boxes for storing items are arranged on the top of the workbench, a marking conveyor belt is arranged on the top of the workbench and at the bottom of the front and back laser marking machines, a defective product placement box is arranged inside the front fixed material feeding rack, and a display screen is arranged on the top of the workbench.
[0009] Preferably, a bagging area is provided on the top of the workbench, a packaging auxiliary material placement area is provided on the bottom of the workbench, and a sealing machine is provided on the top of the workbench and on one side of the bagging area.
[0010] Preferably, a label placement plate is provided on the top of the workbench.
[0011] Preferably, an outer box placement plate is provided at the bottom of the workbench and at one side of the packaging auxiliary material placement area, and an outer box packing table for placing objects is provided at the front of the workbench.
[0012] Technical effects and advantages of the utility model:
[0013] The utility model adopts the design of a front-end fixed material feeding rack, a front-end movable material feeding rack and a placement table. When producing different products, the position of the front-end movable material feeding rack and the position of the placement table with a front and back laser marking machine on the top are moved according to the production process of the product, so that the positions of the material rack and the front and back laser marking machines on the entire production line can be adjusted as needed to adapt to the production processes of different products, thereby saving the space occupied by the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is one of the schematic diagrams of the overall three-dimensional structure of the utility model.
[0015] Figure 2 This is the second schematic diagram of the overall three-dimensional structure of the utility model.
[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the front-end feeding movable material rack of the utility model.
[0017] In the figure: 1. Workbench; 2. Material slide; 3. Front fixed material feeding rack; 4. Placement table; 5. Front movable material feeding rack; 6. Front and back laser marking machine; 7. Base assembly slide; 8. Panel assembly slide; 9. First inspection box; 10. Inspection box; 11. Material placement box; 12. Marking conveyor belt; 13. Defective product placement box; 14. Display screen; 15. Outer box placement board; 16. Bagging area; 17. Packaging auxiliary material placement area; 18. Sealing machine; 19. Label placement board; 20. Outer box packing table. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The utility model provides Figure 1-3A flexible lean production line for wall switches is shown, comprising a workbench 1, a material slide plate 2 is arranged on the top of the workbench 1, an adjustment component is arranged on the back of the workbench 1, a front fixed material feeding rack 3 is arranged on the back of the workbench 1, the adjustment component comprises a plurality of front movable material feeding racks 5 arranged on the back of the workbench 1, a front and back laser marking machine 6 is arranged on the back of the workbench 1, and a placement table 4 for moving the position of the front and back laser marking machine 6 is arranged at the bottom of the front and back laser marking machine 6.
[0020] It should be noted that the material slide plate 2 is obliquely arranged on the top of the workbench 1. When in use, the material is placed on the top of the inclined surface of the material slide plate 2, and the material is slid to the top of the workbench 1 through the material slide plate 2. The front-end fixed material feeding rack 3 is composed of a frame and a plurality of layer plates, which are fixed on the back of the workbench 1, and the front end of the front-end fixed material feeding rack 3 is inserted and connected to the bottom of the workbench 1; the front-end movable material feeding rack 5 is composed of a frame, a plurality of layer plates and a plurality of rollers arranged at the bottom of the frame. When the position of the front-end movable material feeding rack 5 needs to be moved, the front-end movable material feeding rack 5 is driven to move by the rollers; the front and back laser marking machine 6 is a laser marking machine with a model of MARK20T. When in use, the front and back laser marking machine 6 is used to perform operations such as engraving, carving, and marking on the surface of various materials. 6 is fixed on the top of the placement table 4. When it is necessary to move the position of the front and back laser marking machine 6, the front and back laser marking machine 6 is driven to move by moving the position of the placement table 4. When producing different products, the position of the front-end feeding movable material rack 5 and the position of the placement table 4 with the front and back laser marking machine 6 on the top are moved according to the production process of the product, so as to adjust the position of the material rack and the front and back laser marking machine 6 on the entire production line as needed to adapt to the production processes of different products, thereby saving the space occupied by the production line; the set front-end fixed feeding material rack 3 and the front-end feeding movable material rack 5 enable the production line to adopt front feeding, cooperate with standing operation, place the material on the material rack when using, and directly take the material on the material rack in front of the staff when it is needed, so that the staff can take the material without going offline, reducing the time waste caused by carrying materials.
[0021] Specifically, a base assembly slot 7 is provided on the top of the workbench 1 , and a panel assembly slot 8 is provided on the top of the workbench 1 and on the back side of the base assembly slot 7 .
[0022] It should be noted that the base assembly slot 7 and the panel assembly slot 8 are respectively used to place the base and the panel, and the top of the base assembly slot 7 and the panel assembly slot 8 are provided with a slot body for placing the base and the panel. When assembling the base and the panel, the base and the panel are respectively placed in the slot body at the top of the base assembly slot 7 and the panel assembly slot 8, providing the correct position and fixed support for the panel and the base, thereby ensuring the accuracy and stability of the assembly.
[0023] Specifically, a first inspection box 9 is disposed on the top of the workbench 1 , and a patrol inspection box 10 is disposed on the top of the workbench 1 and at the back of the first inspection box 9 .
[0024] It should be noted that the first inspection box 9 and the patrol inspection box 10 are used to place products to facilitate staff to inspect the products. The top of the workbench 1 and the back of the patrol inspection box 10 are used to place reports to record the quality of the products after inspection and acceptance.
[0025] Specifically, a plurality of material placement boxes 11 for storing items are arranged on the top of the workbench 1, a marking conveyor belt 12 is arranged on the top of the workbench 1 and at the bottom of the front and back laser marking machines 6, a defective product placement box 13 is arranged inside the front fixed material feeding rack 3, and a display screen 14 is arranged on the top of the workbench 1.
[0026] It should be noted that the material placement box 11 is used to place the parts that need to be assembled. Through the design of multiple box shapes, different materials can be placed in partitions to avoid the situation where the materials are placed directly on the workbench 1, which makes the materials difficult to find; the defective product placement box 13 is located on the shelf on the front fixed feeding material rack 3. When unqualified products are encountered, the products are directly placed in the defective product placement box 13 for storage for subsequent inspection and inventory counting; the display screen 14 is fixedly connected to one side of the workbench 1, and is used to display production-related information when in use.
[0027] Specifically, a bagging area 16 is disposed on the top of the workbench 1 , a packaging auxiliary material placement area 17 is disposed on the bottom of the workbench 1 , and a sealing machine 18 is disposed on the top of the workbench 1 and on one side of the bagging area 16 .
[0028] It should be noted that the packaging auxiliary material placement area 17 is used to place packaging bags; the sealing machine 18 is a SF-400 hand pressure sealing machine, which is used to seal the packaging bags after packaging is completed when in use; the bagging area 16 is used to place the products that have been produced and inspected in the front in this area. The staff stands in front of this area, takes out the packaging bags placed in the packaging auxiliary material placement area 17 to package the products, and when the packaging is completed, the packaging bags are sealed by the sealing machine 18.
[0029] Specifically, a label placement plate 19 is provided on the top of the workbench 1 .
[0030] Specifically, an outer box placement plate 15 is provided at the bottom of the workbench 1 and at one side of the packaging auxiliary material placement area 17 , and an outer box packing table 20 for placing objects is provided at the front of the workbench 1 .
[0031] It should be noted that the auxiliary packaging material placement area 17 is used to place the outer box. When the packaged product needs to be boxed, the outer box in the auxiliary packaging material placement area 17 is first taken out, and the box is placed on the top of the outer box packing table 20, and the packaged product is placed inside the outer box for final boxing. Finally, it should be noted that the above is only a preferred embodiment of the utility model and is not used to limit the utility model. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned embodiments, or to replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A flexible lean production line for wall switches, comprising a workbench (1), a material slide plate (2) being arranged on the top of the workbench (1), characterized in that: An adjustment component is arranged on the back of the workbench (1), a front fixed material feeding rack (3) is arranged on the back of the workbench (1), the adjustment component comprises a plurality of front movable material feeding racks (5) arranged on the back of the workbench (1), a front and back laser marking machine (6) is arranged on the back of the workbench (1), and a placement table (4) for moving the position of the front and back laser marking machine (6) is arranged at the bottom of the front and back laser marking machine (6).
2. A wall switch flexible lean production line according to claim 1, characterized in that: A base assembly slide groove (7) is arranged on the top of the workbench (1), and a panel assembly slide groove (8) is arranged on the top of the workbench (1) and on the back side of the base assembly slide groove (7).
3. A wall switch flexible lean production line according to claim 1, characterized in that: A first inspection box (9) is arranged on the top of the workbench (1), and a patrol inspection box (10) is arranged on the top of the workbench (1) and at the back of the first inspection box (9).
4. A wall switch flexible lean production line according to claim 1, characterized in that: A plurality of material placement boxes (11) for storing articles are arranged on the top of the workbench (1), a marking conveyor belt (12) is arranged on the top of the workbench (1) and at the bottom of the front and back laser marking machines (6), a defective product placement box (13) is arranged inside the front fixed material feeding rack (3), and a display screen (14) is arranged on the top of the workbench (1).
5. The flexible lean production line of wall switches according to claim 1 is characterized in that: The top of the workbench (1) is provided with a bagging area (16), the bottom of the workbench (1) is provided with a packaging auxiliary material placement area (17), and a sealing machine (18) is provided on the top of the workbench (1) and on one side of the bagging area (16).
6. A wall switch flexible lean production line according to claim 1, characterized in that: A label placement plate (19) is provided on the top of the workbench (1).
7. A wall switch flexible lean production line according to claim 1, characterized in that: An outer box placement plate (15) is provided at the bottom of the workbench (1) and on one side of the packaging auxiliary material placement area (17), and an outer box packing platform (20) for placing objects is provided at the front of the workbench (1).