Filter element assembling equipment for air filter

Abstract

The utility model provides filter element assembling equipment for an air filter, and belongs to the technical field of filter element processing. Comprising a machining table and a cover pressing mechanism, a mechanical arm for pressing a cover of the filter element is installed on one side of the machining table, the cover pressing mechanism comprises a servo motor, a vertical plate is fixedly installed on the upper surface of the machining table, the servo motor is installed on one side face of the vertical plate, and a driving shaft is fixedly installed at the output end of the servo motor; the rectangular frame is fixedly installed at one end of the driving shaft, and one end of the rectangular frame is fixedly connected with the connecting rod. The rectangular frame is mounted at the output end of the servo motor, the filter element can be controlled to rotate by controlling the rectangular frame to rotate, so that the processing end of the filter element is rotated to be vertically upward so as to press the cover of the filter element, and the rectangular frame is reversed again so as to press the cover of the other end of the filter element, so that a manual operation mode is replaced, automatic cover pressing is realized, the time is saved, and the working efficiency is improved. The labor intensity of workers is reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of filter element processing, in particular to an air filter element assembly device. Background Art

[0002] Air filters are used to filter the air and remove impurities in the air so that people can breathe clean air. The main component of the air filter is the filter element. During the production process, the filter element is assembled together to facilitate use.

[0003] At present, the filter element is assembled by hand, and the multiple parts are assembled together manually. For cylindrical filter elements, the ends of the filter elements need to be capped to increase the sealing of the filter elements. For the installation of the end caps, the staff generally places the filter element vertically on the position of the pressing device, places the end caps on the end of the filter element, and then presses it with the pressing device to press the end caps onto the filter element. However, the whole process is manually operated, which undoubtedly increases the labor intensity of the staff and reduces the work efficiency. Therefore, we propose an air filter element assembly device to solve the above problems. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides an air filter element assembly device that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides an air filter element assembly device, comprising a processing table, a manipulator for pressing a filter element cover is installed on one side of the processing table, a material taking mechanism is installed on the processing table, and the material taking mechanism comprises an electric telescopic rod, an air suction machine and a suction cup, the electric telescopic rod is fixedly installed inside the processing table, a rectangular plate is fixedly installed on the telescopic end of the electric telescopic rod, an air suction machine is fixedly installed on the bottom of the rectangular plate, the suction cup is fixedly installed on the top of the rectangular plate, a pipe is fixedly installed on the air inlet end of the air suction machine, one end of the pipe passes through the inside of the rectangular plate and is installed inside the suction cup;

[0007] A capping mechanism, the capping mechanism comprising:

[0008] A servo motor, a vertical plate is fixedly mounted on the upper surface of the processing table, a servo motor is mounted on one side of the vertical plate, and a drive shaft is fixedly mounted on the output end of the servo motor;

[0009] A rectangular frame, wherein the rectangular frame is fixedly mounted on one end of the driving shaft, and one end of the rectangular frame is fixedly connected to a connecting rod;

[0010] Conveyor belt, the outer side surface of the rectangular frame is provided with a through hole, the conveyor belt is installed inside the through hole, and the outer surface of the conveyor belt is installed with a limit plate.

[0011] In a preferred solution, two manipulators are provided and are respectively arranged at the same side of the processing table. A loading bin is installed on the processing table, and each manipulator is equipped with a loading bin.

[0012] In a preferred solution, a connecting plate is fixedly mounted on the outer side of the rectangular frame, a driving motor is fixedly mounted on one side of the connecting plate, a round roller is mounted on the output end of the driving motor, and the conveyor belt is arranged on the outer surface of the round roller.

[0013] In a preferred solution, a limit block is fixedly installed on the upper surface of the processing table, and the limit block is arranged below the rectangular frame.

[0014] In a preferred solution, a vertical plate is fixedly mounted on the upper surface of the processing table, and one end of the connecting rod is rotatably connected to the vertical plate.

[0015] The utility model provides an air filter element assembly device, and its beneficial effects include:

[0016] 1. A rectangular frame is installed at the output end of the servo motor, and a conveyor belt is installed inside the rectangular frame. A limit plate is arranged on the outer surface of the conveyor belt. By placing the filter element between the limit positions, the filter element can be limited by the limit plate. By controlling the rotation of the rectangular frame, the filter element can be controlled to rotate, so that the processing end of the filter element is rotated vertically upward to cap the filter element. At the same time, the filter element can be moved under the drive of the conveyor belt. By reversing the rectangular frame again, the other end of the filter element can be capped. This replaces manual operation and performs automatic capping, which saves time, reduces the labor intensity of staff, and improves work efficiency.

[0017] 2. By installing an electric telescopic rod inside the processing table and installing an air suction machine on the rectangular plate, the air suction machine can generate air, which can make the suction cup stably suck the filter element. The telescopic end of the electric telescopic rod can be retracted to pull the filter element out from the inside of the rectangular frame, making it easy to take out the material. The operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0019] Figure 1It is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the location of the charging bin of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the limit plate of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the rectangular frame of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the electric telescopic rod of the utility model;

[0024] In the figure: 1. processing table; 2. manipulator; 3. capping mechanism; 31. servo motor; 311. vertical plate; 312. driving shaft; 32. rectangular frame; 321. connecting rod; 33. conveyor belt; 331. through hole; 332. limit plate; 4. loading bin; 5. connecting plate; 6. driving motor; 7. round roller; 8. limit block; 9. vertical plate; 10. material taking mechanism; 101. electric telescopic rod; 102. vacuum machine; 103. suction cup; 11. rectangular plate; 12. pipeline. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example

[0027] Reference Figure 1-Figure 5 The utility model provides a technical solution: an air filter element assembly device, including a processing table 1 and a capping mechanism 3, a manipulator 2 for capping the filter element is installed on one side of the processing table 1, the capping mechanism 3 includes a servo motor 31, a vertical plate 311 is fixedly installed on the upper surface of the processing table 1, a servo motor 31 is installed on one side of the vertical plate 311, a driving shaft 312 is fixedly installed on the output end of the servo motor 31, a rectangular frame 32 is fixedly installed on one end of the driving shaft 312, one end of the rectangular frame 32 is fixedly connected to a connecting rod 321, a through hole 331 is opened on the outer side surface of the rectangular frame 32, a conveyor belt 33 is installed inside the through hole 331, and a limiting plate 332 is installed on the outer surface of the conveyor belt 33.

[0028] In a preferred embodiment, two manipulators 2 are provided and are respectively arranged on the same side of the processing table 1. A loading bin 4 is installed on the processing table 1. Each manipulator 2 is equipped with a loading bin 4. In order to facilitate the capping of both ends of the filter element, the device is provided with two manipulators 2. Since the filter element will change its position after rotating on the rectangular frame 32, two manipulators 2 are provided to be able to cap the two ends of the filter element respectively, which is convenient for operation.

[0029] In a preferred embodiment, a connecting plate 5 is fixedly installed on the outer side surface of the rectangular frame 32, a driving motor 6 is fixedly installed on one side of the connecting plate 5, a round roller 7 is installed on the output end of the driving motor 6, and a conveyor belt 33 is arranged on the outer surface of the round roller 7. The device drives the filter element to move by rotating the conveyor belt 33 so as to cap and take out the filter element. To ensure that the conveyor belt 33 can rotate stably, a connecting plate 5 is installed on the outer side surface of the rectangular frame 32, and a driving motor 6 is installed on the connecting plate 5. The rotation of the conveyor belt 33 is controlled by the driving motor 6, so that the conveyor belt 33 can be controlled to rotate stably, thereby driving the filter element to move stably.

[0030] In a preferred embodiment, a limit block 8 is fixedly installed on the upper surface of the processing table 1, and the limit block 8 is arranged below the rectangular frame 32. The device places the filter element in a position between the limit plates 332 and can slide. When the filter element is capped, the filter element will be adjusted to a vertical state. At this time, one end of the filter element will abut against the limit block 8 to stabilize the capping of the filter element. The same is true for the capping of the other end of the filter element. One end of the filter element is abutted against the limit block 8 to achieve the capping of the other end of the filter element.

[0031] Both ends of the filter element must be pressed with a cap to increase the sealing of the filter element. In order to maintain stable flipping of the filter element, the rectangular frame 32 needs to be rotated stably, so the vertical plate 9 is fixedly installed on the upper surface of the processing table 1, one end of the connecting rod 321 is rotatably connected to the vertical plate 9, the connecting rod 321 is fixed to one side of the rectangular frame 32, the connecting rod 321 is rotatably connected to the vertical plate 9, and the rectangular frame 32 is installed at the output end of the servo motor 31, so that the rectangular frame 32 can rotate stably, which is convenient for driving the filter element to flip and meet the processing requirements.

[0032] After the capping of both ends of the filter element is completed, it is necessary to remove it. For the convenience of material, a material picking mechanism 10 is installed on the processing table 1. The material picking mechanism 10 includes an electric telescopic rod 101, an air sucker 102 and a suction cup 103. The electric telescopic rod 101 is fixedly installed inside the processing table 1, and the telescopic end of the electric telescopic rod 101 is fixedly installed with a rectangular plate 11. The air sucker 102 is fixedly installed at the bottom of the rectangular plate 11, and the suction cup 103 is fixedly installed on the top of the rectangular plate 11. The air inlet end of the air sucker 102 is fixedly installed with a pipe 12, and one end of the pipe 12 passes through the interior of the rectangular plate 11 and is installed inside the suction cup 103.

[0033] After the two ends of the filter element are capped, the conveyor belt 33 will continue to drive the filter element to move to the position of the suction cup 103. At this time, the telescopic end of the electric telescopic rod 101 pushes the rectangular plate 11 to move upward, and the suction machine 102 inhales air, so that the suction cup 103 has a certain suction force. When the suction cup 103 contacts one end of the filter element, it will be sucked by the suction force of the suction cup 103, and then the electric telescopic rod 101 drives the rectangular plate 11 to move downward, so that the filter element can be pulled out from the inside of the rectangular frame 32, which is convenient for taking out the material.

[0034] Specifically, the working process or working principle of an air filter element assembly device is as follows: the current method of assembling filter elements is to manually assemble the produced components, and manually assemble multiple components together. For cylindrical filter elements, it is necessary to press the ends of the filter elements to increase the sealing of the filter elements. For the installation of the end cap, the staff generally places the filter element vertically on the position of the pressing device, places the end cap on the end of the filter element, and then presses it with the pressing device to press the end cap onto the filter element. However, the entire process is manually operated, which undoubtedly increases the labor intensity of the staff and reduces work efficiency. Therefore, this device is designed to solve this problem.

[0035] The device is used to press the filter element to achieve sealing of the filter element and connect the external power supply. The manipulator 2 in the device has a set system control and can operate independently. The filter element is placed in the position of the diameter of the limit plate 332 on the outer surface of the conveyor belt 33. The filter element is limited by the cooperation of the limit plate 332 and the rectangular frame 32. The servo motor 31 then drives the rectangular frame 32 to rotate. Initially, the rectangular frame 32 is in a horizontal state. After being driven by the servo motor 31, the filter element is in a vertical state. At this time, one end of the filter element will abut against the upper surface of the limit block 8, so that the filter element can be in a vertical state. The manipulator 2 then grabs the end cover inside the loading bin 4 and presses it on the end of the filter element so that the end cover is stably installed on the filter element, thereby completing the installation of the end cover at one end of the filter element.

[0036] Then, the filter element is moved by the movement of the conveyor belt 33, and the filter element to be assembled is placed again in a position between the limit plates 332. When the filter element that has been installed with an end cover moves to the position corresponding to the other manipulator 2, the servo motor 31 can control the rectangular frame 32 to rotate in the opposite direction, with the end with the end cover installed facing downward and the end without the end cover facing upward. At this time, one end of the new filter element will also correspond to the manipulator 2 that first pressed the cover. The two manipulators 2 respectively grab the end covers and press them on the corresponding ends of the filter element. Then, the filter element is moved by the conveyor belt 33, and a filter element to be processed is placed again. The filter element to be processed can be placed continuously by analogy.

[0037] The first placed filter element is moved by the conveyor belt 33 to the position at one end of the rectangular frame 32, and the rectangular frame 32 is controlled to be in a vertical state. At this time, the rectangular plate 11 is pushed upward by the electric telescopic rod 101, and the suction machine 102 is also turned on. The suction machine 102 is used to suck air from the pipe 12. When the suction cup 103 contacts the end cover on the filter element, the filter element will be stably adsorbed on the suction cup 103, and then the electric telescopic rod 101 controls the rectangular plate 11 to move downward, so that the filter element can be pulled out from the inside of the rectangular frame 32, which is convenient for taking out the material.

[0038] It should be noted that the manipulator 2, servo motor 31, drive motor 6, electric telescopic rod 101 and vacuum machine 102 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. An air filter element assembly device, characterized in that: It comprises a processing table (1), and a manipulator (2) for pressing a filter element cap is installed on one side of the processing table (1); A capping mechanism (3), the capping mechanism (3) comprising: A servo motor (31), a vertical plate (311) is fixedly mounted on the upper surface of the processing table (1), a servo motor (31) is mounted on one side of the vertical plate (311), and a drive shaft (312) is fixedly mounted on the output end of the servo motor (31); A rectangular frame (32), wherein the rectangular frame (32) is fixedly mounted on one end of the driving shaft (312), and one end of the rectangular frame (32) is fixedly connected to a connecting rod (321); A conveyor belt (33), wherein a through hole (331) is provided on the outer side surface of the rectangular frame (32), a conveyor belt (33) is installed inside the through hole (331), and a limit plate (332) is installed on the outer surface of the conveyor belt (33).

2. The air filter element assembly device according to claim 1, characterized in that: Two manipulators (2) are provided and are respectively arranged at the same side of the processing table (1). A loading bin (4) is installed on the processing table (1), and each manipulator (2) is equipped with a loading bin (4).

3. The air filter element assembly device according to claim 1, characterized in that: A connecting plate (5) is fixedly mounted on the outer side surface of the rectangular frame (32), a driving motor (6) is fixedly mounted on one side surface of the connecting plate (5), a round roller (7) is mounted on the output end of the driving motor (6), and the conveyor belt (33) is arranged on the outer surface of the round roller (7).

4. The air filter element assembly device according to claim 1, characterized in that: A limit block (8) is fixedly mounted on the upper surface of the processing table (1), and the limit block (8) is arranged below the rectangular frame (32).

5. The air filter element assembly device according to claim 1, characterized in that: A vertical plate (9) is fixedly mounted on the upper surface of the processing table (1), and one end of the connecting rod (321) is rotatably connected to the vertical plate (9).

6. The air filter element assembly device according to claim 1, characterized in that: A material taking mechanism (10) is installed on the processing table (1), and the material taking mechanism (10) comprises an electric telescopic rod (101), an air suction machine (102) and a suction cup (103).

7. An air filter element assembly device according to claim 6, characterized in that: The electric telescopic rod (101) is fixedly mounted inside the processing table (1); the telescopic end of the electric telescopic rod (101) is fixedly mounted on a rectangular plate (11); and the bottom of the rectangular plate (11) is fixedly mounted with an air suction machine (102).

8. The air filter element assembly device according to claim 7, characterized in that: The suction cup (103) is fixedly mounted on the top of the rectangular plate (11); a pipe (12) is fixedly mounted on the air inlet end of the air suction machine (102); one end of the pipe (12) passes through the interior of the rectangular plate (11) and is mounted inside the suction cup (103).

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