Quick disassembling and assembling tool for chain plate

By designing the quick disassembly and assembly tool of the chain plate, the use of the lever mechanism to realize single operation and replacement of damaged chain plates, solving the problem that multiple people need to cooperate in the existing technology, improving maintenance efficiency and reducing labor intensity, ensuring the chain The normal operation of the plate conveyor.

CN222177570UActive Publication Date: 2024-12-17CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202420639243.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-17
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing chain plate conveyor requires at least two staff members to cooperate when replacing damaged chain plates, resulting in long maintenance time and high labor intensity, which affects the effective operation of the equipment.

Method used

A quick disassembly and assembly tool for chain plates is designed, including the first chain plate clamping assembly, the second chain plate clamping assembly, the guide rod, the connecting rod and the tie rod. The single operation of the lever mechanism can be used to replace the damaged chain plates, reducing the Labor intensity.

Benefits of technology

It realizes rapid single-person replacement of chain plates, improves maintenance efficiency, reduces the labor intensity of staff, and ensures the effective operation of chain plate conveyors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tobacco transportation, and discloses a quick chain plate dismounting tool which comprises a first chain plate clamping assembly, a second chain plate clamping assembly, a guide rod, a connecting rod and a pull rod, and first supports are arranged at the two ends of the first chain plate clamping assembly; second supports are arranged at the two ends of the second chain plate clamping assembly; one end of the guide rod is fixedly connected with the first support, the other end of the guide rod penetrates through the second support, the guide rod is slidably connected with the second support, and the second support can slide in the extending direction of the guide rod; one end of the connecting rod is rotationally connected with the first support; one end of the pull rod is rotationally connected with the second support, and a rod body of the pull rod is rotationally connected with the end, away from the first support, of the connecting rod. By using the quick disassembling and assembling tool for the chain plate, a damaged chain plate can be quickly replaced through one-man operation, the maintenance efficiency is improved, the labor intensity of workers is reduced, time and labor are saved, and effective operation of a chain plate conveyor is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco transportation, in particular to a tool for quickly disassembling and assembling a chain plate. Background Art

[0002] Chain conveyors are widely used in the tobacco industry and logistics and transportation industries, and are mainly used to complete material conveying functions. The cargo conveying chain is composed of chain plates, which are vulnerable parts of the equipment. The chain material is made of hard plastic, and the overall size of the conveying chain is relatively long. When the equipment is running, the load carried by a single chain plate is large. The chain plate is prone to cracking and deformation after long-term operation, which can cause chain breakage, shutdown, jamming, cargo deviation and other faults. Therefore, it is necessary to replace the damaged chain plate in time.

[0003] During replacement, at least two workers are required to compress the chains on both sides of the damaged chain plate toward the damaged chain plate to unload the tension force to prevent the chain plate pin from disengaging due to its own weight and the outward tension of the chain plate when the chain plate pin is removed in the next step. Then one worker removes the chain plate pin, disengages the meshing part of the damaged chain plate, removes the damaged chain plate, replaces the new chain plate, and installs the chain plate pin and the pin positioning buckle. The above replacement process requires the cooperation of at least two workers to complete the operation. The entire replacement process greatly increases the labor intensity of the workers, and the maintenance time is long, time-consuming and labor-intensive, which seriously affects the effective operation of the chain conveyor. Utility Model Content

[0004] The utility model aims to provide a chain plate quick disassembly and assembly tool, which can realize the quick replacement of damaged chain plates by one person, improve the maintenance efficiency, reduce the labor intensity of the staff, save time and effort, and ensure the effective operation of the chain plate conveyor.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A chain plate quick disassembly and assembly tool, comprising:

[0007] A first chain plate clamping assembly, wherein both ends of the first chain plate clamping assembly are provided with a first support;

[0008] A second chain plate clamping assembly, wherein both ends of the second chain plate clamping assembly are provided with second supports;

[0009] A guide rod, one end of which is fixedly connected to the first support, the other end of which passes through the second support, and the guide rod is slidably connected to the second support, and the second support can slide along the extension direction of the guide rod;

[0010] A connecting rod, one end of which is rotatably connected to the first support;

[0011] A pull rod, one end of which is rotatably connected to the second support, and a rod body of the pull rod is rotatably connected to an end of the connecting rod away from the first support.

[0012] Optionally, the first chain plate clamping assembly includes:

[0013] a first upper clamping plate, wherein the first supports are arranged at both ends of the first upper clamping plate;

[0014] A first lower clamping plate is detachably arranged at the lower end of the first upper clamping plate.

[0015] Optionally, the lower end surface of the first upper clamping plate and the upper end surface of the first lower clamping plate are both rough surfaces.

[0016] Optionally, the second chain plate clamping assembly includes:

[0017] a second upper clamping plate, wherein the second supports are arranged at both ends of the second upper clamping plate;

[0018] A second lower clamping plate is detachably arranged at the lower end of the second upper clamping plate.

[0019] Optionally, the lower end surface of the second upper clamping plate and the upper end surface of the second lower clamping plate are both rough surfaces.

[0020] Optionally, a plurality of displacement adjustment holes are provided on the rod body of the pull rod along its extension direction, and a mounting hole is provided at one end of the connecting rod away from the first support. A rotating shaft is detachably provided in the mounting hole, and the rotating shaft passes through one of the displacement adjustment holes, and the rotating shaft is rotatably connected to the displacement adjustment hole.

[0021] Optionally, a handle is provided at one end of the pull rod away from the second support.

[0022] Beneficial effects of the utility model:

[0023] The utility model provides a chain plate quick disassembly and assembly tool. When replacing the chain plate, the first chain plate clamping assembly is firstly clamped to the chain plate on one side of the damaged chain plate, and then the pull rod is turned to a vertical state, and then the second chain plate clamping assembly is clamped to the chain plate on the other side of the damaged chain plate, and then the pull rod is pressed down. The second support slides toward the first support along the extension direction of the guide rod under the joint action of the connecting rod and the pull rod, and the second chain plate clamping assembly drives the chain plate to move relative to the first chain plate clamping assembly. Due to the lever mechanism formed between the pull rod and the connecting rod, a staff member can compress the chain plates on both sides of the damaged chain plate toward the damaged chain plate, and then remove the chain plate pin shaft, remove the damaged chain plate, replace the new chain plate, install the chain plate pin shaft and the pin shaft positioning buckle, and finally release the clamping of the chain plate by the first chain plate clamping assembly and the second chain plate clamping assembly, remove the chain plate quick disassembly and assembly tool, and the chain plate replacement operation can be completed. By using the chain plate quick disassembly and assembly tool, the damaged chain plate can be quickly replaced by one person, which improves maintenance efficiency, reduces the labor intensity of staff, saves time and effort, and ensures the effective operation of the chain plate conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying creative work.

[0025] Figure 1 It is a structural schematic diagram of the chain plate quick disassembly and assembly tool provided by the utility model;

[0026] Figure 2 It is a structural schematic diagram of the pull rod in the utility model;

[0027] Figure 3 It is a structural schematic diagram of the first lower clamping plate in the utility model;

[0028] Figure 4 It is a structural schematic diagram of the second lower clamping plate in the utility model.

[0029] In the figure:

[0030] 100. First chain plate clamping assembly; 110. First support; 120. First upper clamping plate; 130. First lower clamping plate; 131. First screw hole; 200. Second chain plate clamping assembly; 210. Second support; 220. Second upper clamping plate; 230. Second lower clamping plate; 231. Second screw hole; 300. Guide rod; 400. Connecting rod; 500. Pull rod; 510. Displacement adjustment hole; 520. Handle. DETAILED DESCRIPTION

[0031] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0032] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0034] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0035] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0036] like Figures 1 to 4As shown, the utility model provides a chain plate quick disassembly tool, including a first chain plate clamping assembly 100, a second chain plate clamping assembly 200, a guide rod 300, a connecting rod 400 and a pull rod 500. Among them, both ends of the first chain plate clamping assembly 100 are provided with a first support 110; both ends of the second chain plate clamping assembly 200 are provided with a second support 210; one end of the guide rod 300 is fixedly connected to the first support 110, and the other end of the guide rod 300 passes through the second support 210, and the guide rod 300 is slidably connected to the second support 210, and the second support 210 can slide along the extension direction of the guide rod 300; one end of the connecting rod 400 is rotatably connected to the first support 110; one end of the pull rod 500 is rotatably connected to the second support 210, and the rod body of the pull rod 500 is rotatably connected to the end of the connecting rod 400 away from the first support 110.

[0037] The utility model provides a chain plate quick disassembly and assembly tool. When replacing a chain plate, first clamp the chain plate on one side of the damaged chain plate with the first chain plate clamping assembly 100, then turn the pull rod 500 to a vertical state, and then clamp the chain plate on the other side of the damaged chain plate with the second chain plate clamping assembly 200. Then, press the pull rod 500 downward, and the second support 210 slides toward the first support 110 along the extension direction of the guide rod 300 under the joint action of the connecting rod 400 and the pull rod 500. The second chain plate clamping assembly 200 drives the chain plate to move upward. The first chain plate clamping assembly 100 moves relative to each other. Due to the lever mechanism formed between the pull rod 500 and the connecting rod 400, a staff member can compress the chain plates on both sides of the damaged chain plate toward the damaged chain plate, then remove the chain plate pin, remove the damaged chain plate, replace the new chain plate, install the chain plate pin and the pin positioning buckle, and finally release the clamping of the chain plate by the first chain plate clamping assembly 100 and the second chain plate clamping assembly 200, remove the chain plate quick disassembly tool, and the chain plate replacement operation can be completed. By using the chain plate quick disassembly tool, the damaged chain plate can be quickly replaced by a single person, the maintenance efficiency is improved, the labor intensity of the staff is reduced, time and labor are saved, and the effective operation of the chain plate conveyor is ensured.

[0038] In some embodiments, the first chain plate clamping assembly 100 includes a first upper clamping plate 120 and a first lower clamping plate 130, the first support 110 is disposed at both ends of the first upper clamping plate 120; the first lower clamping plate 130 is detachably disposed at the lower end of the first upper clamping plate 120. When the first chain plate clamping assembly 100 clamps the chain plate, the first lower clamping plate 130 is first placed under the chain plate, and then the first upper clamping plate 120 is aligned with the first lower clamping plate 130, and finally the first lower clamping plate 130 is connected to the first upper clamping plate 120, so that the first upper clamping plate 120 and the first lower clamping plate 130 clamp the chain plate.

[0039] Optionally, the lower end surface of the first upper clamping plate 120 and the upper end surface of the first lower clamping plate 130 are both rough surfaces, thereby increasing the friction between the chain plate and preventing the first chain plate clamping assembly 100 from being displaced relative to the chain plate, and ensuring the first upper clamping plate 120 and the first lower clamping plate 130 firmly clamp the chain plate. Specifically, first screw holes 131 are provided at both ends of the first lower clamping plate 130, and the first upper clamping plate 120 is provided with a first through hole aligned with the first screw hole 131. The first screw passes through the first through hole and is threadedly connected with the first screw hole 131. By tightening the first screw, the first upper clamping plate 120 and the first lower clamping plate 130 can increase the clamping force on the chain plate, so that the first upper clamping plate 120 and the first lower clamping plate 130 clamp the chain plate more firmly. Exemplarily, the material of the first upper clamping plate 120 and the first lower clamping plate 130 can be, but is not limited to, 45# steel. The length of the contact surface between the first upper clamping plate 120 and the chain plate is equal to the width of the chain plate, and the length of the contact surface between the first lower clamping plate 130 and the chain plate is equal to the width of the chain plate. When clamped, the gap between the first upper clamping plate 120 and the first lower clamping plate 130 = the thickness of the chain plate - 1mm.

[0040] In some embodiments, the second chain plate clamping assembly 200 includes a second upper clamping plate 220 and a second lower clamping plate 230, the second support 210 is disposed at both ends of the second upper clamping plate 220; the second lower clamping plate 230 is detachably disposed at the lower end of the second upper clamping plate 220. When the second chain plate clamping assembly 200 clamps the chain plate, the second lower clamping plate 230 is first placed under the chain plate, and then the second upper clamping plate 220 is aligned with the second lower clamping plate 230, and finally the second lower clamping plate 230 is connected to the second upper clamping plate 220, so that the second upper clamping plate 220 and the second lower clamping plate 230 clamp the chain plate.

[0041] Optionally, the lower end surface of the second upper clamping plate 220 and the upper end surface of the second lower clamping plate 230 are both rough surfaces, thereby increasing the friction between the second upper clamping plate 220 and the chain plate, preventing the second chain plate clamping assembly 200 from being displaced relative to the chain plate, and ensuring the second upper clamping plate 220 and the second lower clamping plate 230 firmly clamp the chain plate. Specifically, the second lower clamping plate 230 has second screw holes 231 at both ends, and the second upper clamping plate 220 has second through holes aligned with the second screw holes 231. The second screw passes through the second through holes and is threadedly connected with the second screw holes 231. By tightening the second screw, the second upper clamping plate 220 and the second lower clamping plate 230 can increase the clamping force on the chain plate, so that the second upper clamping plate 220 and the second lower clamping plate 230 clamp the chain plate more firmly. Exemplarily, the material of the second upper clamping plate 220 and the second lower clamping plate 230 can be, but is not limited to, 45# steel. The contact surface length between the second upper clamping plate 220 and the chain plate is equal to the width of the chain plate, and the contact surface length between the second lower clamping plate 230 and the chain plate is equal to the width of the chain plate. When clamped, the gap between the second upper clamping plate 220 and the second lower clamping plate 230 = the thickness of the chain plate - 1 mm.

[0042] In some embodiments, a plurality of displacement adjustment holes 510 are provided on the rod body of the pull rod 500 along its extension direction, and a mounting hole is provided at one end of the connecting rod 400 away from the first support 110, and a rotating shaft is detachably provided in the mounting hole, and the rotating shaft passes through a displacement adjustment hole 510, and the rotating shaft is rotatably connected to the displacement adjustment hole 510. By providing a plurality of displacement adjustment holes 510 along the extension direction of the rod body of the pull rod 500 and passing the rotating shaft through different displacement adjustment holes 510, it is possible to adjust the distance that the second support 210 slides toward the first support 110 along the extension direction of the guide rod 300 under the joint action of the connecting rod 400 and the pull rod 500 when the pull rod 500 is pressed down, thereby realizing the adjustment of the compression displacement of the chain plate.

[0043] In order to facilitate the staff to operate the pull rod 500, a handle 520 is provided at one end of the pull rod 500 away from the second support 210. Exemplarily, the handle 520 can be, but is not limited to, a silicone anti-slip cover.

[0044] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A chain plate quick disassembly and assembly tool, characterized in that: include: A first chain plate clamping assembly, wherein both ends of the first chain plate clamping assembly are provided with a first support; A second chain plate clamping assembly, wherein both ends of the second chain plate clamping assembly are provided with second supports; A guide rod, one end of which is fixedly connected to the first support, the other end of which passes through the second support, and the guide rod is slidably connected to the second support, and the second support can slide along the extension direction of the guide rod; A connecting rod, one end of which is rotatably connected to the first support; A pull rod, one end of which is rotatably connected to the second support, and a rod body of the pull rod is rotatably connected to an end of the connecting rod away from the first support.

2. The chain plate quick disassembly and assembly tool according to claim 1, characterized in that: The first chain plate clamping assembly comprises: a first upper clamping plate, wherein the first supports are arranged at both ends of the first upper clamping plate; A first lower clamping plate is detachably arranged at the lower end of the first upper clamping plate.

3. The chain plate quick disassembly and assembly tool according to claim 2, characterized in that: The lower end surface of the first upper clamping plate and the upper end surface of the first lower clamping plate are both rough surfaces.

4. The chain plate quick disassembly and assembly tool according to claim 1, characterized in that: The second chain plate clamping assembly comprises: a second upper clamping plate, wherein the second supports are arranged at both ends of the second upper clamping plate; A second lower clamping plate is detachably arranged at the lower end of the second upper clamping plate.

5. The chain plate quick disassembly and assembly tool according to claim 4, characterized in that: The lower end surface of the second upper clamping plate and the upper end surface of the second lower clamping plate are both rough surfaces.

6. The chain plate quick disassembly and assembly tool according to claim 1, characterized in that: The rod body of the pull rod is provided with a plurality of displacement adjustment holes along its extension direction, and the end of the connecting rod away from the first support is provided with a mounting hole, and the mounting hole is detachably provided with a rotating shaft, which passes through one of the displacement adjustment holes and is rotatably connected to the displacement adjustment hole.

7. The chain plate quick disassembly tool according to any one of claims 1 to 6, characterized in that: A handle is provided at one end of the pull rod away from the second support.