Water cooling tank for braided wires

Abstract

The utility model relates to a braided wire water cooling tank which comprises a water tank body and a wire pressing roller rotationally arranged in the water tank body, wire inlet grooves and wire outlet grooves are formed in the side walls of the two sides of the water tank body at equal intervals, wire passing idler wheels are connected into the wire inlet grooves and the wire outlet grooves through rotating shafts, wire passing grooves are formed in the wire passing idler wheels, and the wire pressing roller is connected with the wire passing grooves through rotating shafts. The wire pressing roller is provided with wire pressing grooves which are in one-to-one correspondence with the wire inlet grooves and the wire outlet grooves. By means of the wire pressing rollers and the wire passing rollers which are matched with the wire inlet grooves and the wire outlet grooves which are arranged at equal intervals to rotate, the capability of cooling multiple braided wires at the same time is achieved, the problem that mass production is difficult to process efficiently in a traditional cooling mode is solved, the cooling time is shortened, high-speed operation of a production line is ensured, and the overall production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of woven bag processing equipment, in particular to a woven wire water cooling tank. Background Art

[0002] In the manufacturing process of braided wire and other similar wires, the cooling step after extrusion molding is crucial to ensure the dimensional accuracy, structural stability and subsequent processing performance of the product. Although traditional cooling methods, such as natural air cooling or simple water bath cooling, are widely used, they are difficult to meet the comprehensive requirements of modern industrial production for high efficiency, low cost and cooling uniformity, especially when faced with the challenges of large-scale, multi-threaded synchronous production. These problems are particularly prominent.

[0003] Specifically, natural cooling depends on environmental conditions, has a slow cooling rate and is greatly affected by seasons and climate, making it difficult to achieve a constant cooling effect, which can easily cause product performance fluctuations. Although a simple water bath improves cooling efficiency, it often lacks effective wire guidance and tension control mechanisms for cooling multiple wires at the same time, resulting in uneven cooling, and wires are prone to twisting, sticking, or even breaking, increasing scrap rates and limiting production efficiency and economic benefits.

[0004] In view of the above technical limitations, the present application proposes a braided wire water cooling tank with high efficiency and good cooling effect. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a braided wire water cooling tank.

[0006] The technical solution adopted by the utility model is: a braided wire water cooling trough, including a trough body and a wire pressing roller rotatably arranged in the trough body, wire entry troughs and wire exit troughs are evenly spaced on the side walls of both sides of the trough body, the wire entry trough and the wire exit trough are both connected to a wire passing roller through a rotating shaft, the wire passing roller is provided with a wire passing groove, and the wire pressing roller is provided with a wire pressing groove corresponding to the wire entry groove and the wire exit groove one by one.

[0007] Furthermore, both ends of the crimping roller are rotatably connected to the side walls of the water tank body through bearings.

[0008] Furthermore, an elastic pressure strip is provided under the line-passing roller.

[0009] Furthermore, the elastic pressure strip is made of elastic rubber.

[0010] Furthermore, a water inlet is provided on the side wall of the water tank body, and a water outlet is provided on the other side wall of the water tank body.

[0011] Furthermore, the water inlet is arranged higher than the water outlet.

[0012] The beneficial effects of the utility model are:

[0013] 1. Efficient cooling performance: Through multiple equally spaced inlet and outlet grooves in conjunction with rotating crimping rollers and wire-passing rollers, the ability to cool multiple braided wires simultaneously is achieved, solving the problem that traditional cooling methods are difficult to efficiently handle mass production, shortening the cooling time, ensuring high-speed operation of the production line, and improving overall production efficiency.

[0014] 2. The crimping groove on the crimping roller corresponds to the wire entry groove and the wire exit groove one by one, which effectively guides the direction of the braided wire during the cooling process, avoids mutual interference and entanglement between the wires, significantly reduces the risk of deformation, sticking and breakage before stretching, and improves the yield rate.

[0015] In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages.

[0016] The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model.

[0018] Figure 2 for Figure 1 Enlarged schematic diagram at point A in the middle.

[0019] Figure 1-2 Middle: 1. Water tank body; 2. Wire pressing roller; 3. Wire inlet trough; 4. Wire outlet trough; 5. Wire passing roller; 6. Wire passing trough; 7. Wire pressing trough; 8. Elastic pressure strip; 9. Water inlet; 10. Water outlet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0022] The utility model provides a braided wire water cooling tank.

[0023] In this embodiment, refer to Figure 1-2 The braided wire water cooling trough comprises a trough body 1 and a wire pressing roller 2 rotatably arranged in the trough body, and wire entry grooves 3 and wire exit grooves 4 are evenly spaced on the side walls of the trough body. The wire entry groove and the wire exit groove are both connected to a wire passing roller 5 through a rotating shaft, and the wire passing roller is provided with a wire passing groove 6, and the wire pressing roller is provided with a wire pressing groove 7 corresponding to the wire entry groove and the wire exit groove.

[0024] In the design of the braided wire water cooling tank, the rotating wire pressing rollers set inside the tank body cooperate with the wire entry and outlet grooves at equal intervals on the side walls to form a dynamic cooling and wire system. The wire pressing grooves on the wire pressing rollers correspond to the wire entry and outlet grooves to ensure that the braided wire is subjected to uniform pressure and guidance when entering and leaving the tank. The wire passing rollers are installed in the wire entry and outlet grooves through the rotating shaft. The wire passing grooves on their surfaces are designed to reduce the friction between the wire and the rollers, and promote the smooth passage of the braided wire.

[0025] This design achieves rapid and uniform cooling of the braided wire, while effectively controlling the wire tension, shape and movement trajectory, avoiding twisting, adhesion or breakage during the cooling process, and improving the yield rate and product quality.

[0026] Specifically, both ends of the crimping roller are rotatably connected to the side walls of the water tank body through bearings.

[0027] The use of bearings improves the smoothness of the crimping roller's rotation, reduces energy consumption, and extends the service life of the equipment. It also ensures uniform pressure on the braided wire during the crimping process, further improving the cooling effect and quality control of the wire.

[0028] Specifically, an elastic pressure strip 8 is provided below the line-passing roller; the elastic pressure strip is made of elastic rubber.

[0029] An elastic pressure strip is added under the wire-passing roller, which uses the elastic properties of the elastic material to provide a soft and continuous pressing force for the braided wire, helping the braided wire to pass the wire-passing roller stably. The application of the elastic pressure strip reduces the jumping and vibration of the braided wire during the wire-passing process, enhances the guiding stability and cooling uniformity of the wire, and further reduces the risk of wire damage.

[0030] Specifically, a water inlet 9 is provided on the side wall of the water tank body, and a water outlet 10 is provided on the other side wall of the water tank body; the water inlet is arranged higher than the water outlet.

[0031] The water inlet and outlet are respectively arranged on the side wall of the water tank body to form a circulating water circuit. Cold water is injected through the water inlet, passes through the inside of the water tank to cool the braided wire, and then is discharged from the water outlet to form an effective cooling cycle. This design simplifies the structure of the water cooling system, facilitates maintenance and operation, and at the same time, through the location of the water inlet and outlet, it can achieve natural convection of water flow, improve cooling efficiency, ensure uniform water temperature, and further optimize the cooling effect.

[0032] In addition, the high and low settings of the water inlet and outlet can increase the water flow rate, improve the heat exchange efficiency of the cooling water, and make the cooling effect better. At the same time, it reduces the dependence on external power devices such as water pumps, saves energy, and reduces operating costs.

[0033] Technical personnel should note: Although the utility model has been described according to the above specific implementation methods, the concept of the utility model is not limited to this utility model. Any modification using the concept of the utility model will be included in the scope of protection of this patent right.

Claims

1. A braided wire water cooling tank, Features: It includes a water trough body and a wire pressing roller rotatably arranged in the water trough body, wire inlet grooves and wire outlet grooves are evenly spaced on the side walls of the water trough body, and wire passing rollers are connected to the wire inlet grooves and wire outlet grooves through rotating shafts, and the wire passing rollers are provided with wire passing grooves, and the wire pressing rollers are provided with wire pressing grooves corresponding to the wire inlet grooves and wire outlet grooves one by one.

2. The braided wire water cooling tank according to claim 1, Features: Both ends of the crimping roller are rotatably connected to the side walls of the water tank body through bearings.

3. The braided wire water cooling tank according to claim 1, Features: An elastic pressure strip is arranged below the line-passing roller.

4. The braided wire water cooling tank according to claim 3, Features: The elastic pressure strip is made of elastic rubber.

5. The braided wire water cooling tank according to claim 1, Features: A water inlet is arranged on the side wall of the water tank body, and a water outlet is arranged on the other side wall of the water tank body.

6. The braided wire water cooling tank according to claim 5, Features: The water inlet is arranged higher than the water outlet.

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