Combined barrier strip positioning die
The combined baffle positioning mold addresses the limitations of fixed-angle molds by allowing flexible configuration and inclusion of heat-insulating and anti-sticking features, improving versatility and durability for diverse baffle shapes and sizes.
Patent Information
- Application Number
- CN202420944968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing molds for positioning baffle bars on conveyor belts have low utilization rates and are limited to fixed angles or shapes, leading to high costs and reduced effectiveness in long-term welding operations.
A combined baffle positioning mold comprising first, second, and third clamping components that can be connected in various configurations to accommodate different baffle shapes, including straight-line and herringbone configurations, with movable plates and heat-insulating and anti-sticking features to enhance versatility and durability.
The mold improves utilization rate and facilitates long-term welding operations by accommodating diverse baffle shapes and sizes, while preventing adhesion and heat damage, thereby enhancing the efficiency and longevity of the welding process.
Smart Images

Figure CN222178718U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of belt processing, and more specifically relates to a combined baffle positioning die. Background Art
[0002] When used as a conveyor belt, the belt can carry and transport materials. Depending on the actual transportation needs, the belt needs to be processed, such as welding baffles. The existing method of processing baffles on belts is to place the baffles on the surface of the belt laid on high-frequency welding equipment for welding, and use a positioning mold to position the baffles during the welding operation to ensure the stability and accuracy of the baffles during welding.
[0003] However, the existing mold structure for positioning the baffle bars is fixed. In particular, the positioning mold for some special-shaped baffle bars can only meet the needs of positioning baffle bars of fixed angles or shapes, and has a low utilization rate, resulting in a high cost for welding the baffle bars. Therefore, the existing mold for positioning the baffle bars has great limitations when used, which is not conducive to the long-term welding operation of the baffle bars. Utility Model Content
[0004] The utility model aims to solve the problems of low utilization rate and great use limitation of the existing mold for positioning the baffle.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a combined baffle positioning mold, which is used to position the baffle during the baffle welding operation on the belt;
[0006] The baffle positioning mold includes a first clamping component, a second clamping component and a third clamping component;
[0007] The first clamping assembly and the second clamping assembly each include a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are arranged parallel to each other, and one end of each of the first clamping plate and the second clamping plate is provided with a first connecting portion, and the first clamping assembly and the second clamping assembly can be connected through the first connecting portion;
[0008] The third clamping assembly includes a first arc-shaped clamping plate and a second arc-shaped clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate are arranged parallel to each other, and both ends of the first arc-shaped clamping plate and the second arc-shaped clamping plate are provided with second connecting parts, and the first clamping assembly and the second clamping assembly can be connected to the two ends of the third clamping assembly through the first connecting part and the second connecting part respectively;
[0009] There is a gap between the first clamping plate and the second clamping plate and between the first arc-shaped clamping plate and the second arc-shaped clamping plate for placing the blocking bar.
[0010] Optionally, the first connecting portion and the second connecting portion are both provided with connecting holes for connecting the two.
[0011] Optionally, the first clamping assembly and the second clamping assembly both further include a base, the base being divided into a bottom plate and a fixed plate from bottom to top, the bottom plate being provided with a first mounting groove and a movable plate capable of moving relative to the bottom plate through the first mounting groove;
[0012] The first clamping plate and the second clamping plate are placed on the bottom plate, and the fixed plate and the movable plate are respectively used to limit the first clamping plate and the second clamping plate on one side away from the gap.
[0013] Optionally, a first fastener for fixing the movable plate in the first mounting groove is provided at the lower end of the movable plate.
[0014] Optionally, the third clamping assembly further includes an arc-shaped base, the arc-shaped base is divided into an arc-shaped bottom plate and an arc-shaped fixed plate from bottom to top, the arc-shaped bottom plate is provided with a second mounting groove and an arc-shaped movable plate capable of moving relative to the arc-shaped bottom plate through the second mounting groove;
[0015] The first arc-shaped clamping plate and the second arc-shaped clamping plate are placed on the arc-shaped bottom plate, and the arc-shaped fixed plate and the arc-shaped movable plate are respectively used to limit the first arc-shaped clamping plate and the second arc-shaped clamping plate on one side away from the gap.
[0016] Optionally, a second fastener for fixing the arc-shaped movable plate in the second mounting groove is provided at the lower end of the arc-shaped movable plate.
[0017] Optionally, the cross-sections of the base and the arc-shaped base are both L-shaped.
[0018] Optionally, the upper sides of the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate are all provided with insulation blocks for heat insulation thereof.
[0019] Optionally, the insulation block is provided with a third fastener for mounting it on the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate respectively.
[0020] Optionally, anti-sticking layers for preventing the blocking strip from adhering to the inner walls of the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate are provided on both sides of the gap.
[0021] The beneficial effects of the utility model are:
[0022] The combined baffle bar positioning mold proposed in the utility model is configured with a first clamping component, a second clamping component and a third clamping component, so that the first clamping component and the second clamping component can be connected through a first connecting portion, and the first clamping component and the second clamping component can be respectively connected to the two ends of the third clamping component through the first connecting portion and the second connecting portion. Compared with the existing molds for positioning baffle bars, the combined baffle bar positioning mold of the utility model can be combined by different clamping components to meet the requirements for positioning baffle bars of different shapes, thereby improving the utilization rate of the baffle bar positioning mold and facilitating the long-term welding operation of the baffle bar.
[0023] According to the above content, it can be known that the utility model can effectively solve the problems of low utilization rate and great usage limitations of the existing molds for positioning the baffle bars.
[0024] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which the same or similar reference numerals are used throughout the drawings to represent the same or similar components.
[0026] Figure 1 A schematic structural diagram of a combined baffle positioning mold at a first viewing angle according to an embodiment of the utility model is shown;
[0027] Figure 2 A schematic structural diagram of a combined baffle positioning mold at a second viewing angle according to an embodiment of the utility model is shown;
[0028] Figure 3 A schematic structural diagram of a third clamping assembly according to an embodiment of the utility model is shown.
[0029] Reference numerals:
[0030] 1- first splint;
[0031] 2- Second splint;
[0032] 3- first connecting portion;
[0033] 4- first arc-shaped splint;
[0034] 5- second curved splint;
[0035] 6- second connecting portion;
[0036] 7- Gap;
[0037] 8-Connection hole;
[0038] 9- bottom plate;
[0039] 91-first installation slot;
[0040] 10-fixed plate;
[0041] 11- movable plate;
[0042] 111- first fastener;
[0043] 12- curved bottom plate;
[0044] 121- second installation slot;
[0045] 13-arc fixing plate;
[0046] 14-arc movable plate;
[0047] 141- second fastener;
[0048] 15- Insulation block;
[0049] 151- third fastener;
[0050] 16-Anti-stick layer. DETAILED DESCRIPTION
[0051] In order to enable technicians in the relevant technical field to more fully understand the technical solution of the utility model, the exemplary implementation of the utility model will be described in more comprehensive and detailed in conjunction with the accompanying drawings below. Obviously, the one or more implementations of the utility model described below are only one or more of the specific ways to implement the technical solution of the utility model, and are not exhaustive. It should be understood that other ways belonging to a general utility model concept can be used to implement the technical solution of the utility model, and should not be limited by the exemplary description of the implementation. Based on one or more implementations of the utility model, all other implementations obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the utility model.
[0052] Example: Figure 1 A schematic structural diagram of a combined baffle positioning mold at a first viewing angle according to an embodiment of the utility model is shown; Figure 2 A schematic structural diagram of a combined baffle positioning mold at a second viewing angle according to an embodiment of the utility model is shown; Figure 3 A schematic structural diagram of a third clamping assembly according to an embodiment of the utility model is shown.
[0053] Reference Figure 1-3 , the embodiment of the utility model provides a combined baffle positioning mold, which is used to position the baffle during the baffle welding operation on the belt;
[0054] The baffle positioning mold includes a first clamping assembly, a second clamping assembly and a third clamping assembly;
[0055] The first clamping assembly and the second clamping assembly both include a first clamping plate 1 and a second clamping plate 2, the first clamping plate 1 and the second clamping plate 2 are arranged parallel to each other, and one end of each of the first clamping plate and the second clamping plate 2 is provided with a first connecting portion 3, and the first clamping assembly and the second clamping assembly can be connected through the first connecting portion 3;
[0056] The third clamping assembly includes a first arc-shaped clamping plate 4 and a second arc-shaped clamping plate 5, which are arranged parallel to each other, and both ends of the first arc-shaped clamping plate 4 and the second arc-shaped clamping plate 5 are provided with a second connecting portion 6, and the first clamping assembly and the second clamping assembly can be connected to the two ends of the third clamping assembly through the first connecting portion 3 and the second connecting portion 6 respectively;
[0057] There is a gap 7 between the first clamping plate 1 and the second clamping plate 2 as well as between the first arc clamping plate 4 and the second arc clamping plate 5 for placing the blocking strip.
[0058] In one embodiment, both the first connecting portion 3 and the second connecting portion 6 are provided with connecting holes 8 for connecting the two.
[0059] Specifically, the combined baffle positioning mold of the utility model has the following two implementation modes:
[0060] In the first embodiment, the first clamping assembly and the second clamping assembly are connected via the first connecting portion 3, so that the two are connected to form a straight-line baffle positioning mold for welding the straight-line baffle.
[0061] In the second embodiment, the first clamping assembly and the second clamping assembly are respectively connected to the two ends of the third clamping assembly through the first connecting portion 3 and the second connecting portion 6. Since the shape of the third clamping assembly is arc-shaped, the three are connected to form a herringbone-shaped baffle positioning mold, which can be used for welding the herringbone-shaped baffle.
[0062] In a specific embodiment, the angle between the first arc clamping plate 4 and the second arc clamping plate 5 is 75°. Specifically, the first arc clamping plate and the second arc clamping plate can also be replaced with arc clamping plates with other angles to meet the welding of baffles with different angles and improve the utilization rate of the baffle positioning mold.
[0063] In one embodiment, the first clamping assembly and the second clamping assembly both further include a base, and the base 9 is divided into a bottom plate 9 and a fixed plate 10 from bottom to top, and the bottom plate 9 is provided with a first mounting groove 91 and a movable plate 11 that can move relative to the bottom plate through the first mounting groove 91;
[0064] The first clamping plate 1 and the second clamping plate 2 are placed on the bottom plate 9 , and the fixed plate 10 and the movable plate 11 are respectively used to limit the first clamping plate 1 and the second clamping plate 2 on one side away from the gap 7 .
[0065] In one embodiment, a first fastener 111 is disposed at the lower end of the movable plate 11 for fixing the movable plate 11 in the first mounting groove 91 .
[0066] Specifically, the setting of the movable plate, the first mounting groove and the first fastener enables the first clamping plate or the second clamping plate to move relative to the base plate to change the size of the gap between the first clamping plate and the second clamping plate, thereby meeting the requirements for clamping baffles of different thicknesses and expanding the application range of the baffle positioning mold.
[0067] In one embodiment, the third clamping assembly further includes an arc-shaped base, which is divided into an arc-shaped bottom plate 12 and an arc-shaped fixed plate 13 from bottom to top, and the arc-shaped bottom plate 12 is provided with a second mounting groove 121 and an arc-shaped movable plate 14 that can move relative to the arc-shaped bottom plate 12 through the second mounting groove 121;
[0068] The first arc-shaped clamping plate 4 and the second arc-shaped clamping plate 5 are placed on the arc-shaped bottom plate 12 , and the arc-shaped fixed plate 13 and the arc-shaped movable plate 14 are respectively used to limit the first arc-shaped clamping plate 4 and the second arc-shaped clamping plate 5 on one side away from the gap 7 .
[0069] In one embodiment, a second fastener 141 is disposed at the lower end of the arc-shaped movable plate 14 for fixing the arc-shaped movable plate 14 in the second mounting groove 121 .
[0070] Specifically, the arrangement of the arc-shaped movable plate, the second mounting groove and the second fastener enables the first arc-shaped clamping plate to move relative to the second arc-shaped clamping plate to change the size of the gap between the first arc-shaped clamping plate and the second arc-shaped clamping plate, so as to achieve the effect of clamping more sizes of baffles.
[0071] In a specific embodiment, the cross-sections of the base and the arc-shaped base are both L-shaped.
[0072] In one embodiment, the upper sides of the first clamping plate 1 , the second clamping plate 2 , the first arc-shaped clamping plate 4 and the second arc-shaped clamping plate 5 are all provided with heat-insulating blocks 15 for heat-insulating them.
[0073] In a specific embodiment, the material of the heat insulation block 15 is polytetrafluoroethylene or nylon. Polytetrafluoroethylene has non-stickiness, heat resistance, wear resistance and corrosion resistance, and can achieve long-term heat insulation of the first clamping plate, the second clamping plate, the first arc clamping plate and the second arc clamping plate, so as to extend the service life of the baffle positioning mold.
[0074] In one embodiment, the heat insulating block 15 is provided with a third fastener 151 for mounting it on the first clamping plate 1 , the second clamping plate 2 , the first arc-shaped clamping plate 4 and the second arc-shaped clamping plate 5 , respectively.
[0075] In a specific embodiment, the first fastener 111 , the second fastener 141 , and the third fastener 151 are all hexagon socket bolts.
[0076] In one embodiment, anti-sticking layers 16 are provided on both sides of the gap 7 to prevent the barrier strip from adhering to the inner walls of the first clamping plate 1, the second clamping plate 2, the first arc clamping plate 4 and the second arc clamping plate 5. The anti-sticking layer can facilitate demoulding of the barrier strip.
[0077] In a specific embodiment, the anti-sticking layer 16 is formed by bonding Teflon tape on both sides of the gap 7. Teflon tape has the advantages of high strength and high temperature resistance, and at the same time, its surface is smooth, anti-sticking, and resistant to various chemical corrosion, thereby preventing the blocking strip from sticking.
[0078] Of course, it should be appreciated that the thermal insulation block and the anti-sticking layer may also be made of other materials, and the present invention is not limited thereto. Any material that can achieve the same technical effect of the present invention is within the protection scope of the present invention.
[0079] When the combined baffle positioning mold of the utility model is in use, according to the shape of the baffle, the first clamping component and the second clamping component can be selected to be connected through the first connecting part, or the first clamping component and the second clamping component can be connected to the two ends of the third clamping component through the first connecting part and the second connecting part. Then, the baffle is placed in the gap in the assembled baffle positioning mold, and the movable plate and / or the arc movable plate are moved, so that the first clamping plate, the second clamping plate and / or the first arc clamping plate, the second arc clamping plate tightly clamp the two sides of the baffle, and then the first fastener is used to fix the movable plate and the second fastener to the arc movable plate, and then the baffle positioning mold is inverted so that the baffle is in contact with the surface of the belt laid on the high-frequency welding equipment, and then the high-frequency welding equipment is started to weld the baffle. The baffle positioning mold can position and shape the baffle during the welding process, so that it can be accurately welded to the specified position of the belt. After welding, the baffle positioning mold can be disassembled for reuse.
[0080] The combined baffle positioning mold proposed in the utility model is configured with a first clamping component, a second clamping component and a third clamping component, so that the first clamping component and the second clamping component can be connected through the connecting hole on the first connecting part to form a straight-line baffle positioning mold, and the first clamping component and the second clamping component can be respectively connected to the two ends of the third clamping component through the connecting hole of the first connecting part and the connecting hole of the second connecting part to form a herringbone baffle welding mold. Compared with the existing molds for positioning baffles, the combined baffle positioning mold of the utility model can be combined by different clamping components to meet the needs of positioning baffles of different shapes, such as straight-line and herringbone shapes, thereby improving the utilization rate of the baffle positioning mold.
[0081] Furthermore, by arranging heat insulating blocks on the upper sides of the first splint, the second splint, the first arc-shaped splint and the second arc-shaped splint, it is possible to insulate the first splint, the second splint, the first arc-shaped splint and the second arc-shaped splint to prevent them from hot melting and causing damage to their shapes. Furthermore, by arranging an anti-sticking layer in the gap, it is possible to prevent the baffle strip from sticking to the first splint, the second splint, the first arc-shaped splint and the second arc-shaped splint, so that the baffle strip can be demoulded smoothly, which is beneficial to the long-term welding operation of the baffle strip.
[0082] Although one or more embodiments of the utility model are described above, it should be known to those skilled in the art that the utility model can be implemented in any other form without departing from its subject matter and scope. Therefore, the embodiments described above are illustrative rather than restrictive, and many modifications and substitutions are obvious to those skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims
1. A combined baffle positioning mold, characterized in that: Used to position the guard rail during the guard rail welding operation on the belt; The baffle positioning mold includes a first clamping component, a second clamping component and a third clamping component; The first clamping assembly and the second clamping assembly each include a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are arranged parallel to each other, and one end of each of the first clamping plate and the second clamping plate is provided with a first connecting portion, and the first clamping assembly and the second clamping assembly can be connected through the first connecting portion; The third clamping assembly includes a first arc-shaped clamping plate and a second arc-shaped clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate are arranged parallel to each other, and both ends of the first arc-shaped clamping plate and the second arc-shaped clamping plate are provided with second connecting parts, and the first clamping assembly and the second clamping assembly can be connected to the two ends of the third clamping assembly through the first connecting part and the second connecting part respectively; There is a gap between the first clamping plate and the second clamping plate and between the first arc-shaped clamping plate and the second arc-shaped clamping plate for placing the blocking bar.
2. The combined baffle positioning mold according to claim 1, characterized in that: The first connecting portion and the second connecting portion are both provided with connecting holes for connecting the two.
3. The combined baffle positioning mold according to claim 2, characterized in that: The first clamping assembly and the second clamping assembly both further include a base, the base being divided into a bottom plate and a fixed plate from bottom to top, the bottom plate being provided with a first mounting groove and a movable plate capable of moving relative to the bottom plate through the first mounting groove; The first clamping plate and the second clamping plate are placed on the bottom plate, and the fixed plate and the movable plate are respectively used to limit the first clamping plate and the second clamping plate on one side away from the gap.
4. The combined baffle positioning mold according to claim 3, characterized in that: The lower end of the movable plate is provided with a first fastener for fixing the movable plate in the first mounting groove.
5. The combined baffle positioning mold according to claim 4, characterized in that: The third clamping assembly further includes an arc-shaped base, which is divided into an arc-shaped bottom plate and an arc-shaped fixed plate from bottom to top, and the arc-shaped bottom plate is provided with a second mounting groove and an arc-shaped movable plate capable of moving relative to the arc-shaped bottom plate through the second mounting groove; The first arc-shaped clamping plate and the second arc-shaped clamping plate are placed on the arc-shaped bottom plate, and the arc-shaped fixed plate and the arc-shaped movable plate are respectively used to limit the first arc-shaped clamping plate and the second arc-shaped clamping plate on one side away from the gap.
6. The combined baffle positioning mold according to claim 5, characterized in that: The lower end of the arc-shaped movable plate is provided with a second fastener for fixing it in the second mounting groove.
7. The combined baffle positioning mold according to claim 6, characterized in that: The cross-sections of the base and the arc-shaped base are both L-shaped.
8. The combined baffle positioning mold according to claim 1, characterized in that: The upper sides of the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate are all provided with insulation blocks for heat insulation.
9. The combined baffle positioning mold according to claim 8, characterized in that: The heat insulation block is provided with a third fastener for mounting it on the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate respectively.
10. The combined baffle positioning mold according to claim 7 or 8, characterized in that: Anti-sticking layers are arranged on both sides of the gap to prevent the blocking strip from adhering to the inner walls of the first clamping plate, the second clamping plate, the first arc-shaped clamping plate and the second arc-shaped clamping plate.
