Water transfer printing processing device for sound heater shell material

By designing a water transfer processing device for the soundbar shell material, semi-automated transfer operation is realized, solving the problems of low manual operation efficiency and difficult pattern cleaning, improving the transfer efficiency and resistance of the soundbar shell material Abrasive.

CN222178986UActive Publication Date: 2024-12-17ASIA PLASTICS (GUANGZHOU) PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420597175.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-17
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing water transfer technology relies on manual operation in the processing of soundbar shell materials, which is inefficient and difficult to clean when transferring patterns to hands, resulting in inconvenience in processing and high labor intensity.

Method used

A water transfer processing device is designed, including a frame, a transfer liquid tank, a guide rail, a moving mechanism, a transfer clamping mechanism, a cleaning mechanism and a drying mechanism. Through automated spray cleaning and drying processes, semi-automated Transfer operations prevent patterns from being attached to the operator's hands and keep the surface of the sound-controlled shell material clean and wear-resistant.

Benefits of technology

It improves the transfer work efficiency, stability and pattern consistency, reduces labor intensity, reduces pattern distortion and pattern falloff, and maintains the wear resistance and scratch resistance of the surface of the sound-bar shell material.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN222178986U_ABST
Patent Text Reader

Abstract

The utility model discloses a water transfer printing processing device for sound heater shell materials, which comprises a rack and a transfer printing liquid box, the transfer printing liquid box is arranged at any end of the rack, guide rails are respectively arranged on two sides of the upper portion or the top of the rack along the long axial direction of the rack, moving mechanisms which are movably matched with the two guide rails are arranged on the two guide rails, and transfer printing clamping mechanisms are arranged on the moving mechanisms. A cleaning mechanism is arranged at the upper part of one end, opposite to the transfer printing liquid box, of the rack; wherein the transfer printing clamping mechanism comprises a mounting plate, lifting driving pieces and grabbing claws, the mounting plate is arranged on the moving mechanism, the top of the mounting plate is provided with at least four lifting driving pieces, the lifting driving pieces penetrate through the mounting plate downwards, and the grabbing claws are movably hinged to the lower ends of the lifting driving pieces respectively. The semi-automatic transfer printing device can effectively replace manual transfer printing operation, is good in transfer printing operation stability, clear in pattern and free of distortion, reduces labor intensity, achieves semi-automatic transfer printing operation, and effectively improves transfer printing work efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of processing soundbar shell materials, and in particular relates to a water transfer processing device for soundbar shell materials. Background Art

[0002] As people's requirements for the packaging and decoration of sound blaster shell materials continue to increase, the use of water transfer printing is becoming more and more extensive. During the processing of sound blaster shells, people need to perform water transfer printing on the surface of the sound blaster shells. The current existing water transfer printing technology mainly relies on pure manual operation by the operator, that is, the operator manually immerses the sound blaster shell material slowly into the water tank to complete the transfer processing operation on the surface of the sound blaster shell material, and then puts it into the cleaning mechanism for manual cleaning. This process is time-consuming and labor-intensive, and the processing efficiency is low. In addition, when the operator completes the water transfer processing on the surface of the bottle, the arm is easily in contact with the water transfer pigment, resulting in the pattern being transferred to the hand, which is difficult to clean and the transfer operation is inconvenient.

[0003] Therefore, developing a new type of water transfer auxiliary equipment is the key to solving the problem. Utility Model Content

[0004] The utility model provides a water transfer processing device for soundbar shell materials.

[0005] The utility model is realized through the following technical scheme: it comprises a frame and a transfer liquid tank, wherein the transfer liquid tank is arranged at either end of the frame, guide rails are arranged on the upper part or both sides of the top of the frame along its long axis, a moving mechanism movably matched with the two guide rails is arranged on the two guide rails, a transfer clamping mechanism is arranged on the moving mechanism, a cleaning mechanism is arranged on the upper part of one end of the frame opposite to the transfer liquid tank, and a drying mechanism is arranged in the middle and lower part; wherein the transfer clamping mechanism comprises a mounting plate, a lifting drive member, and a grabbing claw, the mounting plate is arranged on the moving mechanism, at least four lifting drive members are arranged on the top of the mounting plate, the lifting drive members penetrate the mounting plate downward, and grabbing claws are movably hingedly arranged at the lower end of each lifting drive member.

[0006] The beneficial effects of the utility model are as follows: the utility model can effectively replace manual transfer operations, and effectively solve the problem that pure manual operations easily lead to patterns being transferred to the hands and difficult to clean; the stability is good during the transfer operation, the water transfer pattern is not distorted or deformed, the pattern is clear and continuous without falling off, the color is uniform, the number of scrapped parts is low, the labor intensity is reduced, and semi-automatic transfer operations are realized, effectively improving the efficiency of the transfer work; by setting up the spray cleaning and drying processes, the floating layer of the water transfer film that fails to adhere to the surface of the sound bar shell material is cleaned in time, the surface of the sound bar shell material is kept clean, and the water transfer images are dried in time to make the surface of the sound bar shell material more wear-resistant, yellowing-resistant, and scratch-resistant. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1It is a structural schematic diagram of the utility model;

[0008] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0009] Figure 3 It is a left-side structural schematic diagram of the utility model;

[0010] Figure 4 It is a structural schematic diagram of the transfer clamping mechanism;

[0011] Figure 5 It is a schematic diagram of the top view of the transfer clamping mechanism;

[0012] Numbers in the figure: 1 ~ frame, 2 ~ transfer liquid tank, 3 ~ guide rail, 4 ~ mounting plate, 5 ~ lifting drive member, 6 ~ grab claw, 7 ~ connecting rod, 8 ~ driving rod, 9 ~ translation drive member, 10 ~ adjustment beam, 11 ~ ear plate, 12 ~ positioning bolt, 13 ~ slider, 14 ~ shaped metal hose, 15 ~ nozzle, 16 ~ drying mechanism, 17 ~ drying bracket, 18 ~ cleaning liquid collecting tank, 19 ~ belt conveyor. DETAILED DESCRIPTION

[0013] In order to enable those skilled in the art to better understand the technical solution of the utility model, its specific implementation method is described in detail below with reference to the accompanying drawings.

[0014] like Figures 1 to 5 The water transfer processing device for soundbar shell material shown in the figure includes a frame 1 and a transfer liquid tank 2. The transfer liquid tank 2 is arranged at either end of the frame 1, and guide rails 3 are respectively arranged on the upper part or both sides of the top of the frame 1 along its long axis. A moving mechanism that movably cooperates with them is arranged on the two guide rails 3, and a transfer clamping mechanism is arranged on the moving mechanism. A cleaning mechanism is arranged on the upper part of one end of the frame 1 opposite to the transfer liquid tank 2, and a drying mechanism 16 is arranged in the middle and lower part; wherein, the transfer clamping mechanism includes a mounting plate 4, a lifting drive member 5, and a grabbing claw 6. The mounting plate 4 is arranged on the moving mechanism, and at least four lifting drive members 5 are arranged on the top of the mounting plate 4. The lifting drive members 5 penetrate the mounting plate 4 downward, and grabbing claws 6 are movably hingedly arranged at the lower end of each lifting drive member 5.

[0015] Furthermore, the lower end of each lifting drive member 5 is respectively connected to a connecting rod 7, and the lower end of the connecting rod 7 is movably hinged to a grabbing claw 6; by setting the connecting rod 7, when the descending height of each grabbing claw 6 is inconsistent, or the sound bar shell material needs to be tilted, the angle of each grabbing claw 6 can be properly rotated and adjusted, thereby avoiding motion interference problems and improving the flexibility of the grabbing operation.

[0016] The moving mechanism includes a driving rod 8, a translation driving member 9, an adjusting beam 10, and a slider 13. The driving rod 8 is arranged on the inner side of any guide rail 3 and is parallel to the guide rail 3. The translation driving member 9 is arranged on the frame 1 at any end of the driving rod 8 and is connected to the driving rod 8. The adjusting beam 10 is arranged at both ends of the mounting plate 4. Slide blocks 13 are respectively arranged at both ends of each adjusting beam 10 to connect the corresponding guide rail 3. The mounting plate 4 reciprocates on the two guide rails 3 through the slider 13.

[0017] The two ends of the mounting plate 4 are respectively provided with L-shaped or U-shaped ear plates 11 adapted to the adjusting beam 10, and the ear plates are provided with positioning bolts 12 to connect the adjusting beam 10. By loosening the positioning bolts 12, the position of the mounting plate 4 on the adjusting beam 10 can be adjusted.

[0018] The driving rod 8 is a screw rod, which is connected to the mounting plate 4 via a screw nut. The translation driving member 9 is a motor, which is coaxially connected to the driving rod 8 .

[0019] The lifting drive member 5 is a hydraulic or pneumatic cylinder.

[0020] The grabbing claw 6 is a vacuum suction cup, which adopts flexible grabbing to avoid damage to the shell material of the soundbar.

[0021] The cleaning mechanism includes a shaped metal hose 14 and a nozzle 15. At least three shaped metal hoses 14 are arranged obliquely downward on the front, back and left sides of the upper part of the frame 1. One end of each shaped metal hose 14 is connected to the cleaning liquid supply pipe, and a nozzle 15 is arranged on the other end. The bending and shaping characteristics of the shaped metal hose 14 are utilized to cope with sound bar shell materials of different sizes. The bent shaped metal hose 14 can be appropriately adjusted to adjust the water outlet angle and direction of the nozzle 15, so as to facilitate the cleaning of the sound bar shell material.

[0022] The drying mechanism 16 is a fan with a heating function, which is arranged at the front, rear or left side of the lower middle part of the frame 1, or at the rear and left side of the frame 1 respectively.

[0023] A drying support 17 parallel to the guide rail 3 is provided in the lower middle part of the frame 1 below the cleaning mechanism. The drying support 17 is provided in a fence-like or grid-like structure.

[0024] A cleaning liquid collecting tank 18 is provided at the lower part of the frame 1 below the cleaning mechanism.

[0025] A belt conveyor 19 is arranged on the frame 1 at the upper right side of the transfer liquid tank 2, and the soundbar shell material to be printed and dyed is transported to the device through the belt conveyor 19.

[0026] Working mode of the utility model:

[0027] 1. Pour an appropriate amount of water into the transfer liquid tank 2, then lay the water transfer mold to be transferred on the water surface, and convey the sound blaster shell material to be printed and dyed to this device, that is, the upper right side of the transfer liquid tank 2, through the belt conveyor 19;

[0028] 2. Start the translation drive 9 to drive the mounting plate 4 to move to the position of the belt conveyor 19 through the driving rod 8, start the lifting drive 5 to drive the grabbing claw 6 to descend and contact the sound blaster shell material, and the grabbing claw 6 uses vacuum adsorption to grab the sound blaster shell material; then start the translation drive 9 to drive the mounting plate 4 to move to the top of the transfer liquid tank 2 through the driving rod 8, and the sound blaster shell material is synchronously moved to the top of the transfer liquid tank 2;

[0029] 3. Start the lifting drive 5 to drive the grab claw 6 to continue to descend, so that the sound blaster shell material descends into the transfer liquid tank 2 and contacts the water transfer film on the water surface, so that the image layer on the water transfer film is transferred to the surface of the sound blaster shell material under the action of water pressure. After the water transfer image is completed, start the lifting drive 5 to drive the grab claw 6 to continue to rise, and lift the sound blaster shell material out of the transfer liquid tank 2;

[0030] 4. Start the translation drive member 9 to drive the mounting plate 4 to move to the cleaning mechanism position through the driving rod 8, start the cleaning mechanism, and spray the cleaning liquid, i.e., clean water, from the nozzle 15 to clean the sound blaster shell material, and wash away the floating layer of the water transfer film that failed to adhere to the surface of the sound blaster shell material. The cleaning liquid after cleaning is collected in the cleaning liquid collection tank 18;

[0031] 5. Start the lifting drive 5 to drive the grab claw 6 to descend, so that the sound blaster shell material contacts the drying bracket 17. The suction force of the contact grab claw 6 unloads the sound blaster shell material onto the drying bracket 17. Then the lifting drive 5 drives the grab claw 6 to rise, and then the moving mechanism moves to one end of the belt conveyor 19 to grab the next sound blaster shell material to be transferred and repeat steps 1 to 5 for transfer. At the same time, start the drying mechanism 16 to dry the sound blaster shell material and remove the cleaning liquid on the surface of the sound blaster shell material. When drying, hot air or cold air drying can be selected according to the specific situation. After drying, the sound blaster shell material can be manually collected.

Claims

1. A water transfer processing device for a soundbar shell material, comprising a frame (1) and a transfer liquid tank (2), wherein the transfer liquid tank (2) is arranged at either end of the frame (1). Features: Guide rails (3) are respectively arranged on both sides of the upper part or top of the frame (1) along its long axis, and moving mechanisms that movably cooperate with the guide rails (3) are arranged on the two guide rails (3). A transfer clamping mechanism is arranged on the moving mechanism. A cleaning mechanism is arranged on the upper part of one end of the frame (1) opposite to the transfer liquid tank (2), and a drying mechanism (16) is arranged in the middle and lower part. The transfer clamping mechanism comprises a mounting plate (4), a lifting drive member (5), and a grabbing claw (6). The mounting plate (4) is arranged on the moving mechanism. At least four lifting drives (5) are arranged on the top of the mounting plate (4). The lifting drives (5) penetrate downwardly through the mounting plate (4), and grabbing claws (6) are respectively movably hingedly arranged at the lower end of each lifting drive member (5).

2. The water transfer processing device for soundbar shell material according to claim 1, Features: The moving mechanism comprises a driving rod (8), a translation driving member (9), an adjusting beam (10), and a slider (13); the driving rod (8) is arranged on the inner side of any guide rail (3) and is parallel to the guide rail (3); the translation driving member (9) is arranged on the frame (1) at any end of the driving rod (8) and is connected to the driving rod (8); the adjusting beam (10) is arranged at both ends of the mounting plate (4); sliders (13) are respectively arranged at both ends of each adjusting beam (10) and are connected to the corresponding guide rail (3); the mounting plate (4) reciprocates on the two guide rails (3) through the sliders (13).

3. The water transfer processing device for soundbar shell material according to claim 2, Features: The driving rod (8) is a screw rod, which is connected to the mounting plate (4) via a screw nut, and the translation driving member (9) is a motor, which is coaxially connected to the driving rod (8).

4. The water transfer processing device for soundbar shell material according to claim 1, Features: The lifting drive member (5) is a hydraulic or pneumatic cylinder.

5. The water transfer processing device for soundbar shell material according to claim 1, Features: The grabbing claw (6) is a vacuum suction cup.

6. The water transfer processing device for soundbar shell material according to claim 1, Features: The cleaning mechanism comprises a shaped metal hose (14) and a nozzle (15). At least three shaped metal hoses (14) are arranged obliquely downward on the front, rear and left sides of the upper part of the frame (1). One end of each shaped metal hose (14) is connected to a cleaning liquid supply pipe, and the other end is provided with a nozzle (15).

7. The water transfer processing device for soundbar shell material according to claim 1, Features: The drying mechanism (16) is a fan with a heating function, which is arranged in front of, behind or on the left side of the lower middle part of the frame (1), or respectively arranged at the back and on the left side of the frame (1).

8. The water transfer processing device for soundbar shell material according to claim 1, Features: A drying support (17) parallel to the guide rail (3) is provided at the lower middle portion of the frame (1) below the cleaning mechanism, and the drying support (17) is provided in a fence-like or grid-like structure.

9. The water transfer processing device for soundbar shell material according to claim 1, Features: A cleaning liquid collecting tank (18) is provided at the lower part of the frame (1) below the cleaning mechanism.

10. The water transfer processing device for soundbar shell material according to claim 1, Features: A belt conveyor (19) is arranged on the frame (1) at the upper right side of the transfer liquid tank (2).