Special track for wheel set fault dynamic detection system

By designing reasonable connection rails, walking rails and guard rails in the dedicated tracks for wheel-pair fault dynamic detection systems, and using alloy steel materials and rail high transition design, the problem of low detection efficiency in the existing technology is solved and the train is improved Driving speed and detection efficiency, and protect the detection equipment.

CN222179507UActive Publication Date: 2024-12-17CHINA RAILWAY ENG CONSULTING GRP CO LTD
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Patent Information

Application Number
CN202420103694.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-17
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The geometry, dimensions and materials of existing wheel pair detection tracks are unreasonable, resulting in the slow speed of the train when passing through and the low detection efficiency.

Method used

A special track for wheel-to-wheel fault dynamic detection system is designed, including reasonably designed connecting rails, walking rails and guard rails. It uses alloy steel material to reduce wheel and rail impact through the rail high transition design and the reasonable arrangement of detection equipment. Improve the speed of the train and set up detection equipment between the guard rail and the walking rail to improve detection efficiency.

Benefits of technology

The train's driving speed on special tracks has been improved, the wheelset detection efficiency has been improved, and the detection equipment has been protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special rail for a wheel set fault dynamic detection system. The special rail comprises two pairs of connection rails, a pair of walking rails, a pair of guard rails and detection equipment, the two ends of each walking rail are connected with the first ends of the two connecting rails through connecting assemblies correspondingly, and connecting sections are formed. The second end of each connection rail is connected with the main track; the rail top height of the connection rail is continuously reduced in the direction from the second end to the first end; the top surface of the walking rail is matched with the surface of the wheel pair, the rail height of two ends is lower than that of the middle part, and the height is in slow transition; each guard rail is arranged on the inner side of the connection rail and the inner side of the running rail; and the detection equipment is arranged in a space between the guard rail and the walking rail. According to the utility model, the structure of the special track for wheel set detection can be optimized, and the wheel set detection efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the field of rail transit technology, and in particular to a special track for a wheelset fault dynamic detection system. Background Art

[0002] Train wheels are important components of vehicles. Faults such as wheel flange overrun, abrasion, tread cracks and peeling will directly affect the safety and quality of vehicle operation, so real-time intelligent detection of wheels is necessary. The dynamic detection system for wheelset faults realizes dynamic detection of vehicle wheelsets and provides tooling guarantee for the safe operation of vehicles. When performing dynamic detection of wheelset faults, it is often necessary to drive the train onto a dedicated track and then use the dynamic detection system for wheelset faults to detect the train wheelsets.

[0003] However, the geometry, size and material selection of the wheelset detection track in the prior art are not rational, and the height value and other settings are unreasonable, so that the speed of the train passing through needs to be very slow, so the detection process is also slow and the detection efficiency is low. Utility Model Content

[0004] In view of this, the utility model provides a special track for a wheelset fault dynamic detection system, thereby optimizing the structure of the special track for wheelset detection and improving the wheelset detection efficiency.

[0005] The technical solution of the utility model is specifically achieved as follows:

[0006] A special track for a wheelset fault dynamic detection system, comprising: two pairs of docking rails, a pair of running rails, a pair of guard rails and detection equipment;

[0007] The two ends of each running rail are respectively connected to the first ends of the two connecting rails through a connecting assembly to form a connecting section; the second end of each connecting rail is connected to the main line track;

[0008] The connecting rail has a top height that continuously decreases along the direction from the second end to the first end;

[0009] The top surface of the running rail matches the surface of the wheelset, the rail height at both ends is lower than the rail height in the middle, and the height transitions slowly;

[0010] Each guard rail is arranged on the inner side of the connecting rail and the running rail;

[0011] The detection device is arranged in the space between the guard rail and the running rail.

[0012] Preferably, the connection assembly at the connection section includes: a connection bolt, a spacer iron and two washers;

[0013] On the side of the connecting rail opposite to the running rail at the connecting section, the rail bottom widths of the connecting rail and the running rail are reduced and closely opposite to each other;

[0014] The spacer iron is arranged in the gap between the connecting rail and the waist of the running rail;

[0015] The two washers are respectively arranged on the outside of the waist of the connecting rail and the running rail, and the connecting bolts pass through the through holes respectively reserved on the washers, the running rail, the spacer iron and the connecting rail, and are connected with the anti-loosening nuts.

[0016] Preferably, the bottom width of the guard rail is flush with the top width of the guard rail.

[0017] Preferably, a guard rail support is provided on a side of the guard rail away from the running rail, and is connected to the guard rail by installing bolts and nuts.

[0018] Preferably, the mounting bolts pass through the guard rail and the guard rail support from the inside to the outside, and the nuts are located on the outside of the guard rail support.

[0019] Preferably, there is a preset distance L between the tops of the running rail and the guard rail.

[0020] Preferably, a pad structure is provided at the bottom of the guard rail, and the top of the guard rail is higher than the top of the running rail.

[0021] Preferably, an adjusting wedge and a distance adjusting cover plate are provided on the side of the running rail away from the guard rail.

[0022] Preferably, the connecting rails, running rails and guard rails are all made of alloy steel rails.

[0023] As can be seen from the above, in the dedicated track of the dynamic detection system for wheelset faults in the utility model, by reasonably designing the positional relationship between the connecting rail, the running rail and the guard rail, and reasonably designing the rail height of the connecting rail and the running rail, the running rail adopts a wheel-rail transition design, so that the wheel-rail profile matches the wheel profile, and a smooth wheel-rail transition is achieved, thereby reducing the wheel-rail impact as much as possible, and improving the running speed of the train on the dedicated track. At the same time, when the train passes, the detection equipment arranged between the guard rail and the running rail is used to detect the wheelset, which improves the detection efficiency and is also beneficial to the protection of the detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the dedicated track of the wheelset fault dynamic detection system in the embodiment of the utility model.

[0025] Figure 2 It is a schematic diagram of the connection between the docking rail and the running rail in the embodiment of the utility model.

[0026] Figure 3 It is a schematic diagram of the connection between the guard rail and the running rail in the embodiment of the utility model. DETAILED DESCRIPTION

[0027] In order to make the technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0028] like Figures 1 to 3 As shown, the utility model provides a special track for a wheelset fault dynamic detection system, comprising: two pairs of docking rails 1, a pair of running rails 2, a pair of guard rails 3 and a detection device;

[0029] The two ends of each running rail 2 are respectively connected to the first ends of the two connecting rails 1 through connecting components to form a connecting section 4; the second end of each connecting rail 1 is connected to the main line track;

[0030] The connecting rail 1 has a top height that continuously decreases along the direction from the second end to the first end;

[0031] The top surface of the running rail 2 matches the surface of the wheelset, the rail height at both ends is lower than the rail height in the middle, and the height transitions slowly;

[0032] Each guard rail 3 is arranged on the inner side of the connecting rail 1 and the running rail 2;

[0033] The detection device is arranged in the space between the guard rail 3 and the running rail 2 .

[0034] In the technical solution of the utility model, by reasonably designing the positional relationship between the connecting rail, the running rail and the guard rail, and reasonably designing the rail height of the connecting rail and the running rail, the running rail adopts a wheel-rail transition design, so that the wheel-rail profile matches the wheel profile, and a smooth wheel-rail transition is achieved, thereby reducing the wheel-rail impact as much as possible, and improving the running speed of the train on the dedicated track. At the same time, when the train passes, the detection equipment arranged between the guard rail and the running rail is used to detect the wheelset, which improves the detection efficiency and is also beneficial to the protection of the detection equipment.

[0035] In the technical solution of the present utility model, a variety of implementation methods can be used to implement the above-mentioned dedicated track for the dynamic detection system of wheelset faults. The following will take one of the implementation methods as an example to introduce the technical solution of the present utility model in detail.

[0036] For example, preferably, in a specific embodiment of the present invention, Figure 2 As shown, the connection assembly at the connection section 4 may include: a connection bolt 12, a spacer iron 13 and two washers 14;

[0037] At the side of the connecting rail 1 opposite to the running rail 2 at the connecting section 4, the rail bottom widths of the connecting rail 1 and the running rail 2 are reduced and closely opposite to each other;

[0038] The spacer iron 13 is arranged at the gap between the connecting rail 1 and the running rail 2, and is used to improve the tightness between the connecting rail 1 and the running rail 2, thereby improving the connection strength;

[0039] The two washers 14 are respectively arranged on the outside of the waist of the connecting rail 1 and the running rail 2, and the connecting bolt 12 passes through the through holes reserved in the washers 14, the running rail 2, the spacer iron 13 and the connecting rail 1, and is connected to the anti-loosening nut, thereby realizing a reliable connection between the connecting rail 1 and the running rail 2.

[0040] For another example, preferably, in a specific embodiment of the present utility model, Figure 3 As shown, the bottom width of the guard rail 3 is flush with the top width of the guard rail 3, thereby reserving installation space for the detection equipment.

[0041] In addition, preferably, as an example, the heights of both ends of the guard rail 3 may be lower than the middle height thereof.

[0042] In addition, preferably, in a specific embodiment of the present utility model, as Figure 3 As shown, a guard rail support 5 is provided on the side of the guard rail 3 away from the running rail 2, and is connected to the guard rail 3 by mounting bolts 6 and nuts 7, so as to ensure the stability of the guard rail installation.

[0043] Preferably, as an example, the mounting bolts 6 pass through the guardrail and the guardrail support from the inside to the outside, and the nuts 7 are located on the outside of the guardrail support, so that maintenance and inspection can be facilitated.

[0044] In addition, preferably, in a specific embodiment of the present invention, Figure 3 As shown, there is a preset distance L (for example, L may be 111 mm) between the tops of the running rail 2 and the guard rail 3 , so that a detection device 11 may be installed between the running rail and the guard rail, and a fault detection may be performed when a wheel passes through.

[0045] In addition, preferably, in a specific embodiment of the present utility model, as Figure 3 As shown, a pad structure 10 may be provided at the bottom of the guardrail 3 to raise the guardrail so that the top of the guardrail 3 is higher than the top of the running rail 2 (for example, the height h of the top of the guardrail 3 above the top of the running rail may be 22 mm) to protect the wheels from falling off when running on the running rail.

[0046] Preferably, as an example, an adjusting wedge 8 and a distance-adjusting cover plate 9 may be provided on the side of the running rail 2 away from the guard rail 3, so as to facilitate the construction, installation and on-site maintenance of the running rail.

[0047] Preferably, as an example, the connecting rail 1, the running rail 2 and the guard rail 3 are all made of alloy steel rails, so as to reduce wear and tear, reduce the maintenance workload, and improve the speed and safety of the train.

[0048] To sum up, in the technical scheme of the present invention, by reasonably designing the positional relationship between the connecting rail, the running rail and the guard rail, and reasonably designing the rail height of the connecting rail and the running rail, the running rail adopts a wheel-rail transition design, so that the wheel-rail profile matches the wheel profile, and a smooth wheel-rail transition is achieved, thereby reducing the wheel-rail impact as much as possible, and improving the running speed of the train on the dedicated track. At the same time, when the train passes, the detection equipment arranged between the guard rail and the running rail is used to detect the wheelset, which improves the detection efficiency and is also beneficial to the protection of the detection equipment.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A special track for a wheelset fault dynamic detection system, characterized in that: include: Two pairs of docking rails, one pair of running rails, one pair of guard rails and testing equipment; The two ends of each running rail are respectively connected to the first ends of the two connecting rails through a connecting assembly to form a connecting section; the second end of each connecting rail is connected to the main line track; The connecting rail has a top height that continuously decreases along the direction from the second end to the first end; The top surface of the running rail matches the surface of the wheelset, the rail height at both ends is lower than the rail height in the middle, and the height transitions slowly; Each guard rail is arranged on the inner side of the connecting rail and the running rail; The detection device is arranged in the space between the guard rail and the running rail.

2. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: The connection assembly at the connection section includes: a connection bolt, a spacer iron and two washers; On the side of the connecting rail opposite to the running rail at the connecting section, the rail bottom widths of the connecting rail and the running rail are reduced and closely opposite to each other; The spacer iron is arranged in the gap between the connecting rail and the waist of the running rail; The two washers are respectively arranged on the outside of the waist of the connecting rail and the running rail, and the connecting bolts pass through the through holes respectively reserved on the washers, the running rail, the spacer iron and the connecting rail, and are connected with the anti-loosening nuts.

3. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: The rail bottom width of the guard rail is flush with the rail top width.

4. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: A guard rail support is arranged on one side of the guard rail away from the running rail and is connected to the guard rail by installing bolts and nuts.

5. The dedicated track for the wheelset fault dynamic detection system according to claim 4, characterized in that: The mounting bolts pass through the guard rail and the guard rail support from the inside to the outside, and the nuts are located on the outside of the guard rail support.

6. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: There is a preset distance L between the rail tops of the running rail and the guard rail.

7. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: A pad structure is provided at the bottom of the guard rail, and the top of the guard rail is higher than the top of the running rail.

8. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: An adjusting wedge and a distance adjusting cover plate are arranged on one side of the running rail away from the guard rail.

9. The dedicated track for the wheelset fault dynamic detection system according to claim 1, characterized in that: The connecting rails, running rails and guard rails are all made of alloy steel rails.