Upstream and downstream transportation device of scrap metal crusher
By using a combined structure of side shield, front shield and steel frame in the upstream and downstream transportation device of the scrap metal crusher, the problems of uncontrollable blanking and splashing and leaking materials are solved, and safety and maintenance convenience are improved.
Patent Information
- Application Number
- CN202420989290.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing scrap metal crushers have problems such as uncontrollable blanking, splashing and leaking materials during upstream and downstream transportation, resulting in safety hazards and inconvenient maintenance, and the existing equipment is complex in structure and difficult to disassemble and install and maintain.
A device consisting of a pre-crusting transport mechanism and a post-crusting transport mechanism is designed, the former surrounds the feeding belt through a side shield and a front shield, and the latter simplifies the installation of the vibration motor using a combination of steel frames and springs, adding Head shield and guide plate are provided to limit splashes and leaks.
It effectively avoids scrap metal splashing and material leakage, simplifies the disassembly, assembly and maintenance of the device, and improves transportation safety and production efficiency.
Smart Images

Figure CN222180748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an upstream and downstream transportation device for a scrap metal crusher, belonging to the technical field of metal crushers. Background Art
[0002] The description in this section merely provides background information related to the disclosure of the present utility model and does not constitute prior art.
[0003] Large scrap metal crusher is a new type of high-efficiency metal crusher. Its working principle is that under the continuous drive of high-speed and high-torque motors, the hammers on the crusher rotor take turns to hit the scrap metal entering the cavity. Under the strong impact, the scrap steel is torn and squeezed into broken metal of a certain specification, and then processed by sorting equipment to obtain broken steel / aluminum / copper and other metals with higher purity. There are multiple transportation processes before and after the metal crushing process, and multiple transportation links directly affect the processing efficiency of the crusher.
[0004] First of all, during the loading process, the material that can be fed into the upper feeding conveyor of the scrap metal crushing line needs to be lifted and fed into the scrap metal crusher for crushing. Since the loading process is usually completed by a steel grabber, the falling material is often uncontrollable and often falls to the periphery of the loading area, resulting in inconvenience for personnel to enter when repairing the upper feeding conveyor of the scrap metal crushing line. There are even cases where the falling material smashes the feeding section of the upper feeding conveyor of the scrap metal crushing line. In extreme cases, explosions may occur, resulting in irregular movement of metal and personal injury to on-site workers.
[0005] Secondly, after the initial crushing of the metal and before the magnetic separation, the scrap metal is generally required to be transported by a vibrating conveyor. Metal wear will occur during operation and regular maintenance and replacement are required. The existing part for transporting scrap metal after crushing has a more complicated structure due to the presence of a vibration motor, etc., and is therefore not easy to replace and maintain, and may cause the scrap metal to leak during transportation.
[0006] There is currently no upstream and downstream transportation device for scrap metal crushers that can solve the above problems. Utility Model Content
[0007] The utility model aims to provide an upstream and downstream transport device for a scrap metal crusher, which can avoid splashing and leakage of scrap metal and is convenient for disassembly, assembly and maintenance.
[0008] In order to achieve the above-mentioned purpose, the utility model discloses the following upstream and downstream transportation device for a scrap metal crusher, which is used to transport scrap metal between the upstream and downstream of the crusher, and includes:
[0009] A pre-crushing transport mechanism, the pre-crushing transport mechanism comprising a first steel frame, a feeding belt, side shields and a front shield, the feeding belt being fixed on the first steel frame and extending along a first direction, the feeding belt comprising a pair of mirror-imaged side shields on both sides perpendicular to the first direction, the feeding belt comprising a front shield having the same height as the side shield at the most upstream end in the first direction, and both sides of the front shield being fixedly connected to the pair of side shields respectively;
[0010] The post-crushing transportation mechanism comprises a second steel structure frame, a vibration plate frame, a vibration motor and a spring. The vibration plate frame extends along the second direction. One end of a plurality of springs abuts against the bottom edge of the vibration plate frame, and the other end is fixed to the second steel structure frame. The vibration motor is fixed to the second steel structure frame, and the vibration output end of the vibration motor is arranged toward the bottom of the vibration plate frame.
[0011] Furthermore, it comprises a plurality of second steel frames extending perpendicular to the second direction, each of the second steel frames corresponds to one spring, and the second steel frames are connected by transverse and / or oblique reinforcing brackets.
[0012] Furthermore, each post-crushing transportation mechanism includes four of the second steel frames and four of the springs.
[0013] Furthermore, it also includes a head protection cover, which covers at least a portion of the top of the crusher and the top of the downstream of the pre-crushing transportation mechanism.
[0014] Furthermore, the head protection cover includes a plurality of square grids extending along the first direction and arranged in an equidistant array.
[0015] Furthermore, the feeding belt includes a machine chain plate, a machine sprocket and a pin shaft, the machine chain plate includes a pin barrel for being penetrated by the pin shaft, so that a plurality of the machine chain plates are connected in series along a first direction, and the machine sprocket is fixedly arranged on both sides of the machine chain plate.
[0016] Furthermore, a guide plate extending perpendicular to the first direction is further provided between the machine sprocket and the machine chain plate to limit the scrap metal from separating from the machine chain plate.
[0017] Furthermore, each of the machine chain plates corresponds to one of the machine sprockets and one of the guide plates.
[0018] By means of the above technical solution, the beneficial effects of the utility model are as follows:
[0019] 1. The upstream and downstream transport device of the scrap metal crusher of the utility model can surround and protect the feeding belt through the side shield and the front shield in the pre-crushing transport mechanism, thereby avoiding safety problems caused by uncontrollable falling of materials and splashing of scrap metal during the process of transporting scrap metal by the feeding belt.
[0020] 2. The post-crushing transport mechanism of the upstream and downstream transport device of the scrap metal crusher of the utility model adopts a matching combination of multiple second steel frames and springs arranged on the edge of the vibration plate frame, and an independent vibration motor is arranged under the vibration plate frame. The overall structure is simpler and easy to disassemble and maintain.
[0021] 3. The feeding belt of the upstream and downstream transport device of the scrap metal crusher of the utility model realizes a smaller structural gap through the structure of the pin-through cylinder through which the pin shaft is passed, and the two sides of the feeding belt are provided with guide plates, which can further limit the leakage of scrap metal during transportation by the feeding belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 It is a schematic diagram of a pre-crushing transport mechanism of an upstream and downstream transport device of a scrap metal crusher provided in an embodiment of this specification;
[0024] Figure 2 It is a schematic diagram of a post-crushing transportation mechanism of an upstream and downstream transportation device of a scrap metal crusher provided in an embodiment of this specification;
[0025] Figure 3 It is a schematic diagram of a feeding belt of an upstream and downstream transport device of a scrap metal crusher provided in an embodiment of this specification;
[0026] Figure 4 It is a schematic diagram of a post-crushing transportation mechanism of a magnetic separation drum of an upstream and downstream transportation device of a scrap metal crusher provided in an embodiment of this specification;
[0027] Figure 5 It is a schematic diagram of a head protection cover of an upstream and downstream transport device of a scrap metal crusher provided in an embodiment of this specification;
[0028] In the figure: 1. Transportation mechanism before crushing; 11. First steel frame; 12. Feeding belt; 121. Machine chain plate; 1211. Pin barrel; 122. Machine sprocket; 123. Pin shaft; 124. Guide plate; 13. Side guard; 14. Front guard; 2. Transportation mechanism after crushing; 21. Second steel frame; 22. Vibration plate frame; 23. Vibration motor; 24. Spring; 3. Head protection cover; 4. Magnetic separation drum. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the drawings in the embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this specification.
[0030] In the description of the present utility model, it should be noted that the terms "upper", "middle", "lower", "inner", "outer", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model. The terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following describes the implementation method of the present utility model based on its overall structure.
[0031] See also Figure 1-2 , is a scrap metal crusher upstream and downstream transportation device of this embodiment, used to transport scrap metal between the upstream and downstream of the crusher, including:
[0032] The pre-crushing transport mechanism 1 comprises a first steel frame 11, a feeding belt 12, side shields 13 and a front shield 14. The feeding belt 12 is fixed on the first steel frame 11 and extends along a first direction. The feeding belt 12 comprises a pair of mirror-image side shields 13 on both sides perpendicular to the first direction. The feeding belt comprises a front shield 14 at the most upstream end in the first direction, which is the same height as the side shield 13. Both sides of the front shield 14 are fixedly connected to the pair of side shields 13 respectively.
[0033] The post-crushing transportation mechanism 2 includes a second steel frame 21, a vibration plate frame 22, a vibration motor 23 and a spring 24. The vibration plate frame 21 extends along the second direction. One end of the plurality of springs 24 abuts against the bottom edge of the vibration plate frame 22, and the other end is fixed on the second steel frame 21. The vibration motor 23 is fixed on the second steel frame 21, and the vibration output end of the vibration motor 23 is arranged toward the bottom of the vibration plate frame 22.
[0034] Through the above structure, when in use, the staff only needs to place the scrap metal on the upstream of the pre-crushing transport mechanism 1 away from the crusher along the first direction, and under the drive of the external motor, drive the feeding belt 12 to start running along the first direction, and the scrap metal can be transported from the upstream to the downstream crusher entrance along the first direction without stopping, until all the scrap metal is transported to the crusher and the scrap metal crushing process begins. Among them, the loading process before transportation is usually completed by a steel grabber. Due to the uncontrollable falling of the material, the falling material often falls to the periphery of the loading area. In this embodiment, since the side shields 13 and the front shield 14 with a certain height physically shield most of the upper area of the feeding belt 12 along the first direction, some of the scrap metal falls to the position of the side shields 13 and the front shield 14 around the feeding belt 12, and can slide back to the feeding belt 12, thereby avoiding the situation where the falling material is scattered to the periphery through the feeding belt 12. During the processing, some scrap metal fragments may be ejected from the position of the crusher close to the side of the pre-crushing transport mechanism 1 and splashed onto the pre-crushing transport mechanism 1 area. Similarly, most of the splashed scrap metal can slide back onto the feeding belt 12 after falling to the side guards 13 and the front guards 14 around the feeding belt 12. That is to say, in this embodiment, the feeding belt 12 is surrounded and protected by the side guards 13 and the front guards 14, reducing the possibility of scrap metal scattering around the feeding belt 12.
[0035] After the scrap metal has been initially processed by the crusher, the powdered scrap metal can fall onto the post-crushing transport mechanism 2, and then the vibration motor 23 is started and directly drives the vibration plate frame 22 above it to start vibrating. At this time, since the vibration plate frame 22 has a certain downslope toward the downstream in the second direction, the scrap metal can be moved downstream in the second direction. During the movement, the scrap metal vibrated is evenly spread out to facilitate further magnetic separation operations. The vibration plate frame 22 in this embodiment can be abutted and buffered by multiple springs 24 at the bottom of the vibration plate frame 22 during the force vibration process, thereby avoiding equipment wear caused by excessive vibration force, and the springs 24 are connected to the second steel structure frame 21 and are disposed at the edge corners of the vibration plate frame 22, which can achieve a relatively stable support effect for the vibration plate frame 22. The combination relationship of the second steel structure frame 21, the springs 24 and the vibration plate frame 22 in the above-mentioned structure is simple, and easy to disassemble and maintain.
[0036] Furthermore, if Figure 1 As shown, the first steel structure frame 11 is configured to include a plurality of tracks extending along a first direction, and a track system with a bracket composed of a plurality of tracks arranged equidistantly perpendicular to the first direction, wherein the first steel structure frame 11 can follow and extend in the first direction at different heights, angles or directions according to site needs, that is, the first steel structure frame 11 can be covered with a tortuous or straight feeding belt 12 to the top. The side shield 13 is configured to be a rectangular geometric body with a right angle in cross section, wherein the surface of one right angle side is attached to both sides of the feeding belt 12, so that the scrap metal that bounces to both sides of the feeding belt 12 can be effectively blocked and will not leak to the ground adjacent to both sides of the feeding belt 12. The front shield 14 is configured to be a regular rectangular geometric body, and the highest point of the front shield 14 is consistent with the highest point of the side shield 13, so that the two side shields 13 and one front shield 14 form a group of U-shaped enclosed spaces that are similar to the cover body, effectively forming a protective effect on the periphery of the feeding belt 12. As shown Figure 2 As shown, the post-crushing transport mechanism 2 of this embodiment includes a plurality of second steel frames 21 extending perpendicularly to the second direction, each second steel frame 21 corresponds to a spring 24, and the second steel frames 21 are connected by transverse and / or oblique reinforcing brackets. Specifically, a total of four second steel frames 21 and four springs 24 are included. That is to say, the four groups of second steel frames 21 and springs 24 in this embodiment are fixed into a whole through a plurality of connecting brackets at the bottom of the second steel frames 21. When installing or disassembling the device, the steps are relatively simple, and conventional straight steel columns are used, so that a larger space can be obtained at the bottom of the post-crushing transport mechanism 2, problems are easy to find during use, and the maintenance method is also clear, which helps to indirectly improve production efficiency.
[0037] Furthermore, if Figure 5 As shown, it also includes a head protection cover 3, which covers at least part of the top of the crusher and the top of the downstream of the pre-crushing transport mechanism 1 (the crusher and the pre-crushing transport mechanism 1 are not shown in the figure). Specifically, the shape of the head protection cover 3 is not limited, as long as it can meet the large-area coverage of the top of the crusher and the top of the downstream of the pre-crushing transport mechanism 1, and can effectively prevent the hazards caused by metal splashing, especially in extreme cases, accompanied by explosions, causing irregular movement of metal and causing personal injury to on-site workers, significantly improving the safety of the crusher during the transmission or processing of scrap metal. At the same time, the head protection cover 3 in this embodiment includes a plurality of square grids extending along the first direction and arranged in an equidistant array, which can help the ventilation and heat dissipation of the crusher while preventing the scrap metal from splashing out, ensuring that the machine will not overheat when working under high load, and the square grids can also reduce the noise when the machine is running.
[0038] Furthermore, if Figure 3As shown, the feeding belt 12 includes a machine chain plate 121, a machine sprocket 122 and a pin shaft 123. The machine chain plate 121 includes a pin barrel 1211 for being penetrated by the pin shaft 123, so that a plurality of machine chain plates 121 are connected in series along a first direction, and the machine sprocket 122 is fixedly arranged on both sides of the machine chain plate 121. Specifically, the feeding belt 12 in this embodiment forms a piano hinge ramp structure. Due to the close fit between the pin barrel 1211 of the machine chain plate 121 and the pin shaft 123, the feeding belt 12 can have a smaller gap, less waste metal leakage, and make the easily worn feeding belt 12 easier to maintain, and the machine chain plate 121 is easy to disassemble and replace.
[0039] At the same time, a guide plate 124 extending perpendicularly to the first direction is included between the machine sprocket 122 and the machine chain plate 121 to limit the scrap metal from detaching from the machine chain plate 121, and each machine chain plate 121 corresponds to a machine sprocket 122 and a guide plate 124. The multiple layers of guide plates 124 fit tightly together to form slightly raised metal walls extending along the first direction on both sides of the feeding belt 12, so that the scrap metal on the feeding belt 12 can be kept in the stable movement of the feeding belt 12.
[0040] like Figure 4 As shown, in another embodiment, it also includes a post-crushing transportation mechanism 2 arranged on one side of the magnetic separation drum 4. The magnetic separation drum 4 is arranged along the second direction and is used to perform secondary screening of the crushed scrap metal through different magnetic properties. The upstream and downstream of the post-crushing transportation mechanism 2 are closely matched with the magnetic separation drum 4 along the second direction, so as to carry out production efficiently and safely, and stably transmit the screened scrap metal on one side of the magnetic separation drum 4.
[0041] Although different specific embodiments are mentioned in the content of this application, this application is not limited to the situations described in the industry standards or embodiments, etc. Some industry standards or slightly modified implementation plans based on the implementation of the custom methods or embodiments can also achieve the same, equivalent or similar, or predictable implementation effects after deformation of the above embodiments. The embodiments of data acquisition, processing, output, judgment methods, etc. after these modifications or deformations can still fall within the scope of the optional implementation plans of this application.
[0042] Although the present application has been described through embodiments, those skilled in the art will appreciate that there are many modifications and changes to the present application without departing from the spirit of the present application. It is intended that the attached embodiments include these modifications and changes without departing from the present application.
Claims
1. A scrap metal crusher upstream and downstream transport device, used to transport scrap metal between the upstream and downstream of the crusher, characterized in that: include: A pre-crushing transport mechanism, the pre-crushing transport mechanism comprising a first steel frame, a feeding belt, side shields and a front shield, the feeding belt being fixed on the first steel frame and extending along a first direction, the feeding belt comprising a pair of mirror-imaged side shields on both sides perpendicular to the first direction, the feeding belt comprising a front shield having the same height as the side shield at the most upstream end in the first direction, and both sides of the front shield being fixedly connected to the pair of side shields respectively; The post-crushing transportation mechanism comprises a second steel structure frame, a vibration plate frame, a vibration motor and a spring. The vibration plate frame extends along the second direction. One end of a plurality of springs abuts against the bottom edge of the vibration plate frame, and the other end is fixed to the second steel structure frame. The vibration motor is fixed to the second steel structure frame, and the vibration output end of the vibration motor is arranged toward the bottom of the vibration plate frame.
2. The upstream and downstream transport device for scrap metal crusher according to claim 1, characterized in that: It comprises a plurality of second steel structure frames extending perpendicularly to the second direction, each of the second steel structure frames corresponds to one of the springs, and the second steel structure frames are connected via transverse and / or oblique reinforcing brackets.
3. The upstream and downstream transport device for scrap metal crusher according to claim 2 is characterized by: Each post-crushing transportation mechanism comprises four of the second steel frames and four of the springs.
4. The upstream and downstream transport device for scrap metal crusher according to claim 1, characterized in that: It also includes a head protection cover, which covers at least a portion of the top of the crusher and the top arrangement downstream of the pre-crushing transport mechanism.
5. The upstream and downstream transport device for scrap metal crusher according to claim 4, characterized in that: The head protection cover includes a plurality of square grids extending along the first direction and arranged in an equidistant array.
6. The upstream and downstream transport device for scrap metal crusher according to claim 1, characterized in that: The feeding belt includes a machine chain plate, a machine sprocket and a pin shaft, the machine chain plate includes a pin barrel for being penetrated by the pin shaft, so that a plurality of the machine chain plates are connected in series along a first direction, and the machine sprocket is fixedly arranged on both sides of the machine chain plate.
7. The upstream and downstream transport device for scrap metal crusher according to claim 6, characterized in that: A guide plate extending perpendicular to the first direction is further included between the machine sprocket and the machine chain plate to limit the scrap metal from separating from the machine chain plate.
8. The upstream and downstream transport device for scrap metal crusher according to claim 7, characterized in that: Each of the machine chain plates corresponds to one of the machine sprockets and one of the guide plates.
