Dam filling and compacting device

By adopting a synchronous reverse linkage scraper design in the dam filling and compaction device, the problem of the material on the scraper is not easy to fall off is solved, and an efficient construction process is achieved, which improves construction efficiency and reduces the construction cycle.

CN222183344UActive Publication Date: 2024-12-17中电建路桥集团有限公司
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Patent Information

Application Number
CN202420896982.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

During the use of the existing dam filling and compaction device, the materials adhered to the scraper are not easy to fall off automatically, resulting in construction interruption, extending the construction cycle, and reducing construction efficiency.

Method used

A dam filling compaction device including a compacting roller, a collection box, a first scraper and a second scraper is designed. The first scraper is driven by the rotation of the second scraper, and synchronous reverse linkage is achieved using a transmission belt. , ensure that the scraper effectively scrapes away the adhesive material when the compaction roller rotates, and collects it into the collection box to avoid equipment pause.

Benefits of technology

It realizes that the materials on the scraper can be cleaned without pausing the equipment during compaction operation, improves construction efficiency and shortens the construction cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dam filling and compacting device, which comprises a compacting roller, a collection box; one end of the first scraping plate is connected with the collecting box, and the other end of the first scraping plate obliquely extends upwards and can be in contact with the side wall of the compaction roller; the second scraping plate is rotationally arranged on the roller frame through a second rotating shaft and located above the collecting box, and the second rotating shaft and the first rotating shaft are arranged in parallel; and the rotating track of the second scraping plate passes through the first scraping plate. By arranging the second scraping plate rotating relative to the first scraping plate, materials which are adhered to the first scraping plate and are not easy to fall off can be scraped by utilizing the rotating second scraping plate in the compaction operation process, and the scraped materials are collected in the collecting box, so that the first scraping plate can be cleaned without pausing equipment, the construction efficiency is improved, and the construction cost is reduced. And the construction period is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling construction equipment, and more specifically, to a dam filling compaction device. Background Art

[0002] The basic procedures for building a dam include: 1. Interception: dig one or several tunnels or open channels in the natural river channel, and then intercept the river channel so that the water flows downstream along the diversion tunnel or diversion open channel; 2. Excavation of foundation pit: Dams can only be built on stable geological structures, so the sediments on the river channel must be excavated, and the dam shoulders (like door frames) must be excavated on both sides until the bedrock layer is exposed; 3. Filling the dam body: fill the dam body according to the type of dam (concrete dam, rockfill dam, etc.) until the cap is capped; 4. Water storage acceptance: All dams must pass the acceptance organized by the relevant departments before they can store water. It is illegal to store water without authorization; 5. Dam registration: All dams must be registered with the National Dam Center, and dams that fail to register shall not be operated. Among the above basic procedures, the most critical is filling the dam, which is the key to ensuring the quality of the project.

[0003] The compaction of the dam body is a key process in dam construction. A compaction device is usually used to compact the dam body. The compaction device includes a compaction roller and a compactor body that drags the compaction roller forward. During the compaction operation, soil, asphalt and other materials will adhere to the surface of the compaction roller. To ensure the flattening effect, the material on the surface of the compaction roller needs to be removed in time. In the prior art, a scraper that can scrape the surface of the compaction roller during the rolling process is usually provided on one side of the compaction roller. Although the scraper can scrape the surface of the compaction roller, during actual use, more and more materials adhere to the scraper, and it is not easy to fall off automatically during the compaction operation. Therefore, the compaction operation needs to be suspended, and the materials adhered to the scraper need to be cleaned manually, which leads to the interruption of the construction operation, prolonging the construction period and reducing the construction efficiency. Utility Model Content

[0004] An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described below.

[0005] In order to achieve these purposes and other advantages according to the utility model, a dam filling compaction device is provided, which includes:

[0006] A compacting roller, which is rotatably connected to a roller frame via a coaxially arranged first rotating shaft, and one end of the roller frame is connected to a compacting machine body;

[0007] A collecting box, which is arranged on the roller frame and located on a side of the compacting roller close to the compacting machine body;

[0008] A first scraper, one end of which is connected to the collecting box, and the other end of which is inclined and extends upward to contact the side wall of the compacting roller;

[0009] The second scraper is rotatably arranged on the roller frame through a second rotating shaft and is located above the collecting box. The second rotating shaft is arranged parallel to the first rotating shaft. The rotation track of the second scraper passes through the first scraper.

[0010] Preferably, the dam filling and compacting device further comprises:

[0011] A third rotating shaft is arranged in parallel with the first rotating shaft, and both ends of the third rotating shaft are rotatably connected to the inner wall of the collecting box; both ends of the third rotating shaft are connected to both ends of the first rotating shaft through a transmission belt respectively;

[0012] A first gear plate, which is fixedly sleeved on the second rotating shaft;

[0013] The second gear plate is fixedly sleeved on the third rotating shaft; the second gear plate is meshed with the first gear plate.

[0014] Preferably, in the dam filling and compacting device, the second scraper comprises:

[0015] A first plate body, one end of which is connected to the side wall of the second rotating shaft and the other end of which is provided with a receiving groove;

[0016] A second plate body is arranged parallel to the first plate body, one end of the second plate body is located in the containing groove, and the other end of the second plate body extends to the outside of the containing groove along the radial direction of the second rotating shaft, and the other end of the second plate body is provided with an inclined surface; two sides of the second plate body are slidably connected with the inner wall of the containing groove along the radial direction of the second rotating shaft;

[0017] A plurality of elastic members are arranged in the accommodating groove, one end of each elastic member is connected to the inner wall of the accommodating groove, and the other end extends along the radial direction of the second rotating shaft and is connected to one end of the second plate body.

[0018] Preferably, in the dam filling and compacting device, the inner wall of the bottom surface of the collecting box is inclined, and is inclined downward from the compacting roller toward the compacting machine body; a slag outlet is provided on the bottom surface of the collecting box, which is located on a side close to the compacting machine body.

[0019] Preferably, in the dam filling and compacting device, a plurality of third scrapers with arc-shaped structures are provided on the third rotating shaft, and each third scraper is located in the collecting box.

[0020] Preferably, in the dam filling and compacting device, both sides of the first scraper are slidably connected to the inner wall of the collecting box along the vertical direction through sliders.

[0021] Preferably, in the dam filling and compacting device, fixed plates are vertically provided on both side walls of the collecting box, and both ends of the second rotating shaft are rotatably connected to the fixed plates.

[0022] The utility model at least has the following beneficial effects:

[0023] 1. The utility model provides a second scraper that rotates relative to the first scraper. During the compaction operation, the rotating second scraper can be used to scrape the materials that adhere to the first scraper and are not easy to fall off, and the scraped materials are collected in the collection box. The first scraper can be cleaned without pausing the equipment, thereby improving the construction efficiency and shortening the construction period.

[0024] 2. It further includes a third rotating shaft which is parallel to the first rotating shaft and is rotatably connected to the inside of the collecting box. The third rotating shaft and the first rotating shaft are synchronously and unidirectionally linked through a transmission belt, that is, the rotation of the third rotating shaft is driven by the first rotating shaft, the first gear plate is fixedly mounted on the second rotating shaft, and the second gear plate is fixedly mounted on the third rotating shaft. The second gear plate is meshed with the first gear plate, so that the second rotating shaft and the third rotating shaft are synchronously and reversely linked. Without setting an additional power source, the second scraper can be driven by the rotation of the compaction roller to rotate relative to the first scraper, and the rotation direction of the second scraper is opposite to the rotation direction of the compaction roller, thereby ensuring that during the compaction process, the first scraper scrapes the surface of the compaction roller to remove the material adhering to the surface of the compaction roller, and at the same time, the second scraper scrapes the material adhering to the first scraper and not easy to fall off automatically.

[0025] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of a dam filling and compacting device in a technical solution of the utility model;

[0027] Figure 2 for Figure 1 Middle A is a partial enlarged view;

[0028] Figure 3 It is a structural schematic diagram of the second scraper in another technical solution of the utility model;

[0029] Figure 4 It is a structural schematic diagram of the dam filling and compacting device in another technical solution of the utility model;

[0030] Figure 5 It is a structural schematic diagram of the dam filling and compacting device in another technical solution of the utility model;

[0031] Figure 6 It is a top view of the dam filling and compacting device described in another technical solution of the utility model.

[0032] Explanation of the accompanying drawings: roller frame 1, fixed plate 11, compacting roller 2, first rotating shaft 21, collecting box 3, slag outlet 31, first scraper 4, second scraper 5, first plate body 51, second plate body 52, elastic member 53, second rotating shaft 6, first gear plate 61, third rotating shaft 7, transmission belt 71, second gear plate 72, third scraper 73. DETAILED DESCRIPTION

[0033] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.

[0034] It should be understood that the terms such as “having”, “including” and “comprising” used herein do not exclude the existence or addition of one or more other elements or combinations thereof.

[0035] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial channels unless otherwise specified.

[0036] In the description of the present invention, terms such as "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0037] like Figures 1 to 6 As shown, the utility model provides a dam filling and compacting device, which includes:

[0038] A compacting roller 2, which is rotatably connected to the roller frame 1 via a coaxially arranged first rotating shaft 21, and one end of the roller frame 1 is connected to the compacting machine body;

[0039] A collecting box 3, which is arranged on the roller frame 1 and is located on a side of the compacting roller 2 close to the compacting machine body;

[0040] A first scraper 4, one end of which is connected to the collecting box 3, and the other end of which is inclined and extends upward to contact the side wall of the compacting roller 2;

[0041] The second scraper 5 is rotatably disposed on the roller frame 1 via a second rotating shaft 6 and is located above the collecting box 3 . The second rotating shaft 6 is disposed parallel to the first rotating shaft 21 . The rotation trajectory of the second scraper 5 passes through the first scraper 4 .

[0042] In the above technical scheme, the utility model provides a dam filling compaction device, which includes a compaction roller 2 rotatably connected to a roller frame 1 through a first rotating shaft 21, a collecting box 3 arranged on the roller frame 1, a first scraper 4 obliquely arranged between the compaction roller 2 and the collecting box 3, and a second scraper 5 rotatably arranged on the roller frame 1 through a second rotating shaft 6. One end of the roller frame 1 is connected to a compaction machine body, and the compaction machine body drives the roller frame 1 and the compaction roller 2 to move forward. The compaction roller 2 and the compaction machine body are all made of existing technical structures. The collecting box 3 is arranged on the roller frame 1 and is located between the compacting machine body and the compacting roller 2. The top of the collecting box 3 is lower than the top of the compacting roller 2. The top of the collecting box 3 is open, or a slag inlet is arranged on the side close to the compacting roller 2. The long side of the first scraper 4 extends along the axial direction of the compacting roller 2. One end of the short side of the first scraper 4 is connected to the collecting box 3, and the other end extends obliquely upward in the direction close to the compacting roller 2 and can contact the side wall of the compacting roller 2. During the rolling process of the compacting roller 2, the first scraper 4 A scraper 4 can scrape the asphalt or concrete material adhered to the circumferential surface of the compaction roller 2. The first scraper 4 can be set to have a certain ductility by using existing technical means to ensure that the first scraper 4 can scrape the material on the circumferential surface of the compaction roller 2 without generating resistance to the rolling of the compaction roller 2 and affecting the normal compaction operation of the compaction roller 2; the second scraper 5 is arranged obliquely above the first scraper 4, the long side of the second scraper 5 is arranged parallel to the long side of the first scraper 4, and one end of the short side is rotatably connected to the roller frame 1 through the second rotating shaft 6, and the second rotating shaft 6 is arranged parallel to the first rotating shaft 21. The second scraper 5 can rotate around the axis of the second rotating shaft 6. During the rotation, the other end of the short side of the second rotating shaft 6 can pass through the first scraper 4, and then the material adhered to the first scraper 4 that is not easy to fall off automatically can be scraped. The scraped material falls into the collection box 3 autonomously through the inclined surface of the first scraper 4. The rotation direction of the second rotating shaft 6 is opposite to that of the first rotating shaft 21, so that during the compaction process, Figure 1As shown, the compactor body is arranged on the right side, and the compaction roller 2 rotates clockwise under the drive of the compactor body, and the first scraper 4 scrapes and removes the material adhered to the compaction roller 2, and the second scraper 5 rotates counterclockwise to scrape the material adhered to the first scraper 4 that is not easy to fall off automatically from one end of the first scraper 4 toward the direction close to the collecting box 3, and then the material is scraped off, and then falls into the collecting box 3 autonomously along the inclined surface of the first scraper 4, so that during the compaction operation, the material on the first scraper 4 is scraped, the scraping effect of the first scraper 4 on the surface of the compaction roller 2 is ensured, and the compaction effect in the dam filling is ensured. Compared with the prior art, the utility model does not need to pause the equipment, and ensures that the compaction operation and the first scraper 4 cleaning operation are synchronized and continuously operated, thereby improving the construction efficiency and shortening the construction period.

[0043] The utility model provides a second scraper 5 that rotates relative to the first scraper 4. During the compaction operation, the rotating second scraper 5 can be used to scrape the materials that adhere to the first scraper 4 and are not easy to fall off, and the scraped materials can be collected in the collection box 3. The first scraper 4 can be cleaned without pausing the equipment, thereby improving the construction efficiency and shortening the construction period.

[0044] In another technical solution, the dam filling and compacting device further comprises:

[0045] A third rotating shaft 7 is arranged parallel to the first rotating shaft 21, and both ends of the third rotating shaft 7 are rotatably connected to the inner wall of the collecting box 3; both ends of the third rotating shaft 7 are connected to both ends of the first rotating shaft 21 through a transmission belt 71 respectively;

[0046] A first gear plate 61, which is fixedly sleeved on the second rotating shaft 6;

[0047] The second gear plate 72 is fixedly sleeved on the third rotating shaft 7 ; the second gear plate 72 is meshed with the first gear plate 61 .

[0048] In the above technical scheme, the dam filling and compacting device provided by the utility model further includes a third rotating shaft 7 which is parallel to the first rotating shaft 21 and rotatably connected to the inside of the collecting box 3. The third rotating shaft 7 and the first rotating shaft 21 are synchronously and co-directionally linked through a transmission belt 71, that is, the third rotating shaft 7 is driven to rotate during the rotation of the first rotating shaft 21. The first gear plate 61 is fixedly mounted on the second rotating shaft 6, and the second gear plate 72 is fixedly mounted on the third rotating shaft 7. The second gear plate 72 is meshed with the first gear plate 61, so that the second rotating shaft 6 and the third rotating shaft 7 are synchronously and reversely linked. Without setting an additional power source, the second scraper 5 can be driven by the rotation of the compaction roller 2 to rotate relative to the first scraper 4, and the rotation direction of the second scraper 5 is opposite to the rotation direction of the compaction roller 2, ensuring that during the compaction process, the first scraper 4 scrapes the surface of the compaction roller 2 to remove the material adhering to the surface of the compaction roller 2, and at the same time, the second scraper 5 scrapes the material adhering to the first scraper 4 that is not easy to fall off automatically.

[0049] In another technical solution, the dam filling and compacting device, the second scraper 5 comprises:

[0050] A first plate 51, one end of which is connected to the side wall of the second rotating shaft 6, and the other end of which is provided with a receiving groove;

[0051] A second plate 52 is arranged parallel to the first plate 51, one end of the second plate 52 is located in the receiving groove, and the other end extends to the outside of the receiving groove along the radial direction of the second rotating shaft 6, and the other end of the second plate 52 is provided with an inclined surface; both sides of the second plate 52 are slidably connected with the inner wall of the receiving groove along the radial direction of the second rotating shaft 6;

[0052] A plurality of elastic members 53 are disposed in the receiving groove, one end of each elastic member 53 is connected to the inner wall of the receiving groove, and the other end extends along the radial direction of the second rotating shaft 6 and is connected to one end of the second plate body 52 .

[0053] In the above technical solution, the utility model discloses the specific structure of the second scraper 5: Figure 3As shown, the second scraper 5 includes a first plate body 51 and a second plate body 52 which are slidably sleeved inside and outside, the long sides (perpendicular to the screen) of the first plate body 51 and the second plate body 52 are parallel to the long sides of the first scraper 4, one end of the short side (parallel to the screen) of the first plate body 51 is fixedly connected to the side wall of the second rotating shaft 6, and the other end is recessed inward to form a receiving groove, one end of the short side of the second plate body 52 is located in the receiving groove, and is slidably connected to the receiving groove along the radial direction of the second rotating shaft 6, and a plurality of elastic members 53 are further provided to connect one end of the second plate body 52 to the inner wall of the receiving groove, so that the short side length of the second scraper 5 formed by the second plate body 52 and the first plate body 51 is elastically adjustable, and the inclined surface at the other end of the short side of the second plate body 52 is combined, so that the second scraper 5 can scrape the material adhered to the first scraper 4 without being blocked by the end of the second scraper 5 to affect the smoothness of the circumferential rotation of the second scraper 5, and the elastic member 53 is preferably a spring, which is configured as follows Figure 2 As shown in the figure, when the second scraper 5 is not in contact with the first scraper 4, the elastic member 53 is naturally stretched or stretched to a certain extent under the action of centrifugal force, the first plate body 51 is in a withdrawn state relative to the second plate body 52, and the short side length of the second scraper 5 is longer. With the rotation of the second rotating shaft 6, the second scraper 5 rotates counterclockwise until the other end of the short side of the second plate body 52 abuts against the end of the first plate body 51. Under the cooperation of the elastic member 53 and the inclined surface of the second plate body 52, the second plate body 52 shrinks toward the inside of the first plate body 51, and the short side length of the second scraper 5 becomes The elastic member 53 is compressed, and the end of the second scraper 5 passes through the first scraper 4 in abutment state, thereby scraping off the material that is adhered to the first scraper 4 and is not easy to fall off automatically, and moves downward along the inclined surface of the first scraper 4 and falls into the collection box 3; after the second scraper 5 completely passes through the first scraper 4, under the action of multiple elastic members 53, the second plate body 52 moves outward relative to the first plate body 51, driving the second plate body 52 to shake, and to a certain extent, a small amount of material adhered to the second plate body 52 can be shaken off and fall into the collection box 3 below.

[0054] In another technical solution, in the dam filling and compacting device, the inner wall of the bottom surface of the collecting box 3 is inclined and arranged downward from the compacting roller 2 to the compacting machine body; a slag outlet 31 is provided on the bottom surface of the collecting box 3, which is located on a side close to the compacting machine body. Figure 1 As shown, the inner wall of the bottom of the collecting box 3 is set as an inclined surface, which allows the material entering the collecting box 3 to move autonomously along the inclined surface to the side where the slag outlet 31 is located. Excessive material is accumulated directly under the first scraper 4, affecting the subsequent material from entering the collecting box 3, and further facilitating the removal of the material from the slag outlet 31.

[0055] In another technical solution, in the dam filling and compacting device, the third rotating shaft 7 is provided with a plurality of third scrapers 73 of arc structure, and each third scraper 73 is located in the collecting box 3. The third scraper 73 is provided on the third rotating shaft 7, and the third rotating shaft 7 is linked with the first rotating shaft 21 through the transmission belt 71. The third scraper 73 can be driven to rotate during the rotation of the third rotating shaft 7, and the material accumulated under the first scraper 4 is further pushed toward the direction close to the slag outlet 31.

[0056] In another technical solution, in the dam filling and compacting device, both sides of the first scraper 4 are slidably connected to the inner wall of the collecting box 3 in the vertical direction through sliders. Figure 1 As shown, the first scraper 4 is slidably connected to the inner wall of the collecting box 3 in the vertical direction. When compaction operation is required, the first scraper 4 is slid to the bottom relative to the collecting box 3, and the other end of the first scraper 4 contacts the circumferential side of the compaction roller 2. When the compaction operation is completed, the first scraper 4 is slid upward relative to the collecting box 3, and the other end of the first scraper 4 is moved to a position where it does not interfere with the circumferential side of the compaction roller 2; the first scraper 4 and the collecting box 3 are set to be slidably connected, and the distance between the first scraper 4 and the circumferential side of the compaction roller 2 can be adjusted as needed.

[0057] In another technical solution, in the dam filling and compacting device, both side walls of the collecting box 3 are vertically provided with fixing plates 11, and both ends of the second rotating shaft 6 are rotatably connected to the fixing plates 11. The fixing plates 11 are provided to provide an installation position for the rotatable connection of the second rotating shaft 6.

[0058] The number of devices and processing scales described here are used to simplify the description of the utility model. Applications, modifications and variations of the utility model are obvious to those skilled in the art.

[0059] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. Dam filling and compacting device, characterized in that: include: A compacting roller, which is rotatably connected to a roller frame via a coaxially arranged first rotating shaft, and one end of the roller frame is connected to a compacting machine body; A collecting box, which is arranged on the roller frame and located on a side of the compacting roller close to the compacting machine body; A first scraper, one end of which is connected to the collecting box, and the other end of which is inclined and extends upward to contact the side wall of the compacting roller; The second scraper is rotatably arranged on the roller frame through a second rotating shaft and is located above the collecting box. The second rotating shaft is arranged parallel to the first rotating shaft. The rotation track of the second scraper passes through the first scraper.

2. The dam filling and compacting device according to claim 1, characterized in that: Also includes: A third rotating shaft is arranged in parallel with the first rotating shaft, and both ends of the third rotating shaft are rotatably connected to the inner wall of the collecting box; both ends of the third rotating shaft are connected to both ends of the first rotating shaft through a transmission belt respectively; A first gear plate, which is fixedly sleeved on the second rotating shaft; The second gear plate is fixedly sleeved on the third rotating shaft; the second gear plate is meshed with the first gear plate.

3. The dam filling and compacting device according to claim 2, characterized in that: The second scraper comprises: A first plate body, one end of which is connected to the side wall of the second rotating shaft and the other end of which is provided with a receiving groove; A second plate body is arranged parallel to the first plate body, one end of the second plate body is located in the containing groove, and the other end of the second plate body extends to the outside of the containing groove along the radial direction of the second rotating shaft, and the other end of the second plate body is provided with an inclined surface; two sides of the second plate body are slidably connected with the inner wall of the containing groove along the radial direction of the second rotating shaft; A plurality of elastic members are arranged in the accommodating groove, one end of each elastic member is connected to the inner wall of the accommodating groove, and the other end extends along the radial direction of the second rotating shaft and is connected to one end of the second plate body.

4. The dam filling and compacting device according to claim 3, characterized in that: The inner wall of the bottom surface of the collecting box is inclined and arranged downward from the compacting roller to the compacting machine body; a slag outlet is provided on the bottom surface of the collecting box, which is located on a side close to the compacting machine body.

5. The dam filling and compacting device according to claim 4, characterized in that: The third rotating shaft is provided with a plurality of third scrapers with arc-shaped structures, and each third scraper is located in the collecting box.

6. The dam filling and compacting device according to claim 5, characterized in that: Both sides of the first scraper are slidably connected to the inner wall of the collecting box along the vertical direction through sliding blocks respectively.

7. The dam filling and compacting device according to claim 6, characterized in that: Fixed plates are vertically provided on both side walls of the collecting box, and both ends of the second rotating shaft are rotatably connected to the fixed plates.