Culvert sludge cleaning device

By designing a desilt cylinder equipped with a tilt assembly and a traction assembly, the problem of silt cleaning in the culvert in the prior art is solved, and efficient silt cleaning and cost reduction are achieved.

CN222500397UActive Publication Date: 2025-02-18SOUTH TO NORTH WATER SHANDONG LINE CORP

Patent Information

Application Number
CN202421082475.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-18
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

When cleaning silt in culverts, it is difficult to effectively solve the problem of the difficulty of pulling out and laying the inner wall of the culvert when the prior art is cleared.

Method used

A culvert silt cleaning device is designed, including a desilt cylinder. One end of the desilt cylinder is closed and the other end is open, and is equipped with a tilt assembly and a traction assembly that adjusts the height and height. By continuously pulling the desilt cylinder back and forth, the culvert is pulled in the culvert. The silt is cleared in layers and rushes downstream with water flow.

Benefits of technology

It effectively reduces the content of silt in the culvert and the difficulty of cleaning, reduces the traction power consumption of the traction components, realizes efficient cleaning of culvert silt, reduces cleaning costs, and improves the service life of the culvert.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a culvert silt cleaning device which comprises a silt removing barrel, one end of the silt removing barrel is closed, the other end of the silt removing barrel is open, the end face of the closed end of the silt removing barrel is rotationally connected with a tilting head assembly for adjusting the height of one end of the silt removing barrel, the silt removing barrel is of a semi-cylindrical structure, and the top face of the silt removing barrel is detachably connected with a cover plate. A mounting hole is formed in the top surface of the cover plate, and a one-way circulation assembly is arranged in the mounting hole; the two sides of the top face of the silt removal barrel are detachably connected with traction assemblies used for pulling the silt removal barrel to move front and back correspondingly. The traction assembly is fixedly connected with the ground or anchor ships on the two sides of the river channel. According to the culvert silt removing device, a large amount of silt deposited in a culvert can be continuously emptied in a layered mode by continuously pulling the silt removing barrel back and forth, the silt rushes to the downstream along with water flow, and the content of the silt in the culvert and the cleaning difficulty are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge cleaning, in particular to a culvert sludge cleaning device. Background Art

[0002] Culverts refer to drainage channels (water passages) built under the roadbed and below the road surface in order to allow the road to pass through the canal smoothly without hindering traffic during highway construction. Through this structure, water can flow under the road. Culverts are mainly used to drain floods across natural valleys and depressions, or to cross large and small roads as a traffic path for people, livestock and vehicles, or as a canal for farmland irrigation.

[0003] With the use of culverts, the water flow in the culvert will carry a large amount of debris to the bottom of the culvert, which will cause debris under the gate of the culvert, causing the gate to not fall to the bottom, causing the gate to leak, and unable to cooperate with the upstream cofferdam to prevent the channel water from leaking out. The prior art (Chinese patent number: CN214090077U) discloses a culvert cleaning device, which can clean the silt inside the culvert by pulling the collecting plate out of the culvert, which is helpful to reduce the difficulty of silting small-diameter culverts. However, there is a problem that it is very difficult to lay the collecting plate again after pulling out the collecting plate on the inner wall of the culvert, and there is also a problem that it is difficult to pull out the collecting plate after a large amount of silt accumulates on the collecting plate. Utility Model Content

[0004] In order to solve the above technical problems, the utility model proposes a culvert silt cleaning device, which can continuously clear out a large amount of silt accumulated in the culvert in layers by continuously pulling the silt removal cylinder back and forth, and flush it downstream with the water flow, thereby reducing the silt content in the culvert and the difficulty of cleaning.

[0005] To achieve the above purpose, the utility model provides the following solutions:

[0006] A culvert silt cleaning device comprises a silt removal cylinder, one end of which is closed and the other end of which is open, the closed end of which is rotatably connected to a tilting head assembly for adjusting the height of one end, the silt removal cylinder being a semi-cylindrical structure, the top surface of which is detachably connected to a cover plate, the top surface of which is provided with a mounting hole, a one-way flow assembly being arranged in the mounting hole; both sides of the top surface of the silt removal cylinder are detachably connected to traction assemblies for pulling the silt removal cylinder forward and backward; the traction assemblies are fixedly connected to the ground or anchored ships on both sides of the river channel.

[0007] Preferably, the tilting head assembly includes a push plate, the bottom surface of the push plate is fixedly connected with a rotating block, one end of the silt removal cylinder is symmetrically fixedly connected with a connecting block, a rotating shaft is passed between the two connecting blocks, and the rotating block is rotatably connected to the rotating shaft; the side of the push plate away from the silt removal cylinder is fixedly connected with a float; the two sides of the push plate are symmetrically fixedly connected with hinged seats, the hinged seats are hinged with telescopic parts, one end of the telescopic part is rotatably connected to the outer side surface of the silt removal cylinder; the bottom surface of the silt removal cylinder is fixedly connected with a limiting block, and the end face of the limiting block is detachably connected to the end face of the push plate.

[0008] Preferably, the one-way circulation component includes a sealing plate, one end of which is hinged to the bottom surface of the cover plate, the sealing plate is adapted to the mounting hole and is detachably connected thereto, an elastic block is fixedly connected to the bottom surface of the sealing plate, and the bottom end of the elastic block is detachably connected to the bottom surface of the cover plate.

[0009] Preferably, the traction assembly includes a lifting ring, which is threadedly connected to one end of the top surface of the silt removal barrel, and the lifting ring is detachably connected to a cable, one end of the cable is wound with a pulley assembly and is transmission-connected to a winch, and the winch is fixedly connected to the ground on both sides of the river channel or an anchor ship.

[0010] Preferably, a chamfer is provided at one end of the silt removal cylinder away from the tilting head assembly, a cavity is provided on the side wall of the silt removal cylinder, the cavity is filled with water, the top surface of the silt removal cylinder is fixedly connected to and connected with a water valve, and the water valve is fixedly connected to and connected with an external water pump.

[0011] Preferably, the buoy is a hollow metal cylinder.

[0012] Preferably, one end of the limit block away from the buoy is chamfered.

[0013] Compared with the prior art, the utility model has the following advantages and technical effects:

[0014] The silt removal cylinder of the utility model can be buried in the silt at the bottom of the culvert under the action of the front and rear pulling of the traction assembly, and the silt removal cylinder can be further penetrated into the silt by utilizing the closed structure at one end of the silt removal cylinder and the impact force of the water flow, thereby reducing the consumption of traction power of the traction assembly.

[0015] The utility model can realize that when the desilting cylinder penetrates deep enough into the silt, the traction assembly at the front end of the desilting cylinder pulls it to move forward, that is, pushes the silt out of the culvert, and completes the cleaning of the culvert silt.

[0016] The utility model avoids the problem that large-scale excavating machinery is difficult to use, and the silt can be cleaned by reciprocating shoveling of the silt removal cylinder, thereby reducing the cleaning cost and prolonging the service life of the culvert. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0018] Figure 1 This is a side view of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the side structure of the tilt head assembly;

[0020] Figure 3 It is a side view structural diagram of a one-way flow component;

[0021] Among them, 1. desilting cylinder; 2. cover plate; 3. mounting hole; 4. push plate; 5. rotating block; 6. connecting block; 7. rotating shaft; 8. buoy; 9. limit block; 10. sealing plate; 11. elastic block; 12. lifting ring; 13. cable; 14. winch; 15. water valve; 16. pulley assembly; 17. hinged seat; 18. telescopic part. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that all components in the technical solution of this application require the necessary additional facilities of water supply, oil supply, electricity supply and gas supply to be driven and / or controlled. If there is no further explanation, it is assumed that the existing technology is used and equipped without special explanation.

[0024] It should be noted that, in order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Depend on Figure 1 A culvert silt cleaning device shown in the figure includes a silt removal cylinder 1, one end of the silt removal cylinder 1 is closed, and the other end of the silt removal cylinder 1 is open. The closed end surface of the silt removal cylinder 1 is rotatably connected to a tilting head assembly for adjusting the height of one end thereof. The silt removal cylinder 1 is a semi-cylindrical structure. The top surface of the silt removal cylinder 1 is detachably connected to a cover plate 2, and a mounting hole 3 is provided on the top surface of the cover plate 2. A one-way flow assembly is arranged in the mounting hole 3; both sides of the top surface of the silt removal cylinder 1 are detachably connected to traction assemblies for pulling the silt removal cylinder 1 forward and backward; the traction assemblies are fixedly connected to the ground on both sides of the river channel (not shown in the drawings) or anchor ships (not shown in the drawings).

[0026] Furthermore, the anchored ship is a construction ship anchored in a river channel, which is convenient for installing a traction component and serves as its fixing point. This is a prior art and will not be described in detail here.

[0027] The desilting cylinder 1 of the utility model can be buried in the silt at the bottom of the culvert under the action of the front and rear pulling of the traction assembly, and the silt removal cylinder 1 can continue to penetrate into the silt by utilizing the closed structure at one end of the desilting cylinder 1 and the impact of the water flow, thereby reducing the consumption of the traction power of the traction assembly. When the desilting cylinder 1 penetrates deep enough into the silt, the traction assembly at the front end of the desilting cylinder 1 pulls it forward, that is, pushes the silt out of the culvert, thereby achieving the cleaning of the culvert silt.

[0028] To further optimize the solution, Figure 3 As shown, the tilting head assembly includes a push plate 4, a rotating block 5 is fixedly connected to the bottom surface of the push plate 4, and a connecting block 6 is symmetrically fixedly connected to one end of the desilting cylinder 1. A rotating shaft 7 is inserted between the two connecting blocks 6. The rotating block 5 is rotatably connected to the rotating shaft 7, and the push plate 4 can rotate along the rotating shaft 7 under the drive of the telescopic member 18. The side of the push plate 4 away from the desilting cylinder 1 is fixedly connected with a buoy 8. The buoy 8 can use its buoyancy with the water to tilt one end of the desilting cylinder 1, so that the other end of the desilting cylinder 1 is inserted into the silt. The two sides of the push plate 4 are symmetrically fixedly connected with an articulated seat 17, and the articulated seat 17 is hinged with a telescopic member 18, and one end of the telescopic member 18 is rotatably connected to the outer side of the desilting cylinder 1. The bottom surface of the desilting cylinder 1 is fixedly connected with a limit block 9, and the end face of the limit block 9 is detachably connected to the end face of the push plate 4. The limit block 9 can provide sufficient support for the desilting cylinder 1 to prevent the desilting cylinder 1 from being over-folded under the impact of the water flow, resulting in increased pressure or even damage to the telescopic member 18. The buoy 8 is a hollow metal cylinder, and the telescopic member 18 can be used to drive the angle of the push plate 4 to adjust the tilting angle of one end of the desilting cylinder 1 .

[0029] Furthermore, the telescopic member 18 is a hydraulic cylinder, a pneumatic cylinder or an electric cylinder, preferably a hydraulic cylinder, which is a prior art and will not be described in detail here.

[0030] To further optimize the solution, Figure 2 As shown, the one-way flow component includes a sealing plate 10, one end of which is hinged to the bottom surface of the cover plate 2, the sealing plate 10 is adapted to the mounting hole 3 and is detachably connected thereto, an elastic block 11 is fixedly connected to the bottom surface of the sealing plate 10, and the bottom end of the elastic block 11 is detachably connected to the bottom surface of the cover plate 2, the elastic block 11 can provide a certain gravity to fold the cover plate 2, and can contact the cover plate 2 to avoid folding of the sealing plate 10 in the direction thereof, thereby affecting the effect of cleaning sludge in the silt removal cylinder 1.

[0031] Further optimization scheme, the traction assembly includes a lifting ring 12, the lifting ring 12 is screwed to one end of the top surface of the desilting cylinder 1, and the cable 13 is detachably connected to the lifting ring 12 through a U-shaped ring, wherein the lifting ring 12 and the U-shaped ring are both existing lifting tools, which are prior art and are not described here. A pulley assembly 16 (whose structure is prior art, not shown in the drawings) is wound around one end of the cable 13 and is transmission-connected to a winch 14, which is fixedly connected to the ground on both sides of the river or an anchor ship.

[0032] Furthermore, the pulley assembly is fixedly connected to the ground or anchored ship on both sides of the river channel, and includes a fixed pulley, a plurality of movable pulleys and a retaining frame. It can reduce the traction force by changing the traction distance. This is a prior art and will not be described in detail here.

[0033] A further optimized solution is provided in which a chamfer is provided at one end of the silt removing cylinder 1 away from the lift-off assembly, a cavity is provided on the side wall of the silt removing cylinder 1, the cavity is filled with water, a water valve 15 is fixedly connected to and communicated with the top surface of the silt removing cylinder 1, and the water valve 15 is fixedly connected to and communicated with an external water pump (not shown in the drawings), and two water valves 15 are provided, which can respectively inject and pump water at the same time, and utilize the amount of water to adjust the center of gravity and buoyancy of the silt removing cylinder 1, so as to realize the floating and sinking of the utility model and reduce traction.

[0034] Furthermore, the water valve 15 includes a valve and a pipeline, which is convenient for draining the water in the inner cavity of the desilting cylinder 1.

[0035] As a further optimization scheme, a chamfer is provided at one end of the limit block 9 away from the buoy 8 to increase the sharpness of the edge of one end of the silt removal tube 1, so as to facilitate the insertion of the silt removal tube 1 into the sludge.

[0036] The working process of this embodiment is as follows:

[0037] The utility model is placed on the river at the bottom of the culvert. In the initial state, the inner cavity of the silt removal cylinder 1 is emptied, and the utility model will float on the water surface. At the same time, the traction components are fixedly installed on the front and rear sides of the silt removal cylinder 1 respectively. By starting the winch 14 of the traction component, the silt removal cylinder 1 is pulled into the culvert, and then the water pump is started to inject water into the inner cavity of the silt removal cylinder 1, and the silt removal cylinder 1 slowly sinks. Because one end of the silt removal cylinder 1 is closed and the water injection end is far away from the tilting head component, the silt removal cylinder 1 will sink first at the end away from the tilting head component under the impact of the water flow and the unilateral weight of the silt removal cylinder 1, and as the water injection increases, it will preferentially contact the silt at the bottom of the culvert.

[0038] At this time, in order to prevent the silt removal cylinder 1 from lying flat, the telescopic member 18 is started to drive the push plate 4, and the float is used to continue to keep one end of the silt removal cylinder 1 in an upturned state, while increasing the thrust of the water flow at the closed end of the silt removal cylinder 1, so that the silt removal cylinder 1 can gradually penetrate into the silt.

[0039] Start the winch 14 in front of the silt removal cylinder 1, pull the silt removal cylinder 1 forward continuously, and the silt removal cylinder 1 will gradually shovel a large amount of silt into its inner cavity, then empty the water in the inner cavity of the silt removal cylinder 1, use the buoyancy to drive the silt to float, and at the same time, the traction component starts to pull the silt removal cylinder 1 to float to the water surface, and the turbulent river on the water surface continuously rushes in from the installation hole 3 and flows out from the inner cavity of the silt removal cylinder 1, bringing the silt to the downstream, reducing the amount of silt in the culvert. After the silt in the silt removal cylinder 1 is flushed, start the traction component to pull the silt removal cylinder 1 back into the culvert, and repeat the above steps.

[0040] Furthermore, when the sludge needs to be excavated and transferred, the cover plate 2 can restrain the sludge in the inner cavity of the silt removal tube 1 and transfer the sludge through the ship. If the sludge only needs to be emptied and flushed downstream, the cover plate 2 and the one-way flow assembly can be removed in advance to improve the efficiency of flushing.

[0041] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A culvert sludge cleaning device, characterized in that: The invention comprises a desilting cylinder (1), one end of which is closed and the other end of which is open; the closed end of the desilting cylinder (1) is rotatably connected to a tilting head assembly for adjusting the height of one end; the desilting cylinder (1) is a semi-cylindrical structure; the top surface of the desilting cylinder (1) is detachably connected to a cover plate (2); the top surface of the cover plate (2) is provided with a mounting hole (3); a one-way flow assembly is arranged in the mounting hole (3); both sides of the top surface of the desilting cylinder (1) are detachably connected to traction assemblies for pulling the desilting cylinder (1) forward and backward; the traction assemblies are fixedly connected to the ground or anchored ships at both sides of the river channel.

2. A culvert sludge cleaning device according to claim 1, characterized in that: The tilting head assembly comprises a push plate (4), the bottom surface of the push plate (4) is fixedly connected with a rotating block (5), one end of the silt removal cylinder (1) is symmetrically fixedly connected with a connecting block (6), a rotating shaft (7) is passed between the two connecting blocks (6), and the rotating block (5) is rotatably connected to the rotating shaft (7); the side of the push plate (4) away from the silt removal cylinder (1) is fixedly connected with a floating cylinder (8); the two sides of the push plate (4) are symmetrically fixedly connected with hinge seats (17), the hinge seats (17) are hinged with a telescopic member (18), one end of the telescopic member (18) is rotatably connected to the outer side surface of the silt removal cylinder (1); the bottom surface of the silt removal cylinder (1) is fixedly connected with a limiting block (9), and the end surface of the limiting block (9) is detachably connected to the end surface of the push plate (4).

3. A culvert sludge cleaning device according to claim 1, characterized in that: The one-way flow component comprises a sealing plate (10), one end of which is hinged to the bottom surface of the cover plate (2), the sealing plate (10) is adapted to the mounting hole (3) and is detachably connected thereto, the bottom surface of the sealing plate (10) is fixedly connected to an elastic block (11), and the bottom end of the elastic block (11) is detachably connected to the bottom surface of the cover plate (2).

4. A culvert sludge cleaning device according to claim 1, characterized in that: The traction assembly comprises a lifting ring (12), the lifting ring (12) being screwed to one end of the top surface of the desilting cylinder (1), the lifting ring (12) being detachably connected to a cable (13), one end of the cable (13) being wound with a pulley assembly (16) and being transmission-connected to a winch (14), the winch (14) being fixedly connected to the ground on both sides of the river channel or to an anchor ship.

5. The culvert sludge cleaning device according to claim 1, characterized in that: The end of the desilting cylinder (1) away from the tilting head assembly is provided with a chamfer, the side wall of the desilting cylinder (1) is provided with a cavity filled with water, the top surface of the desilting cylinder (1) is fixedly connected to and communicated with a water valve (15), and the water valve (15) is fixedly connected to and communicated with an external water pump.

6. A culvert sludge cleaning device according to claim 2, characterized in that: The buoy (8) is a hollow metal cylinder.

7. A culvert sludge cleaning device according to claim 2, characterized in that: The end of the limit block (9) away from the buoy (8) is provided with a chamfer.

Citation Information

Patent Citations

  • Culvert cleaning device

    CN214090077U

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