Air compressor air inlet pipe assembly, engine and vehicle
By designing a compressor intake pipe assembly that integrates air compressor gas extraction, oil and gas separator air outlet, air filter and compressor gas circulation, the poor versatility caused by vehicle model structure differences is solved, and efficient multi-purpose adaptability and cost are achieved reduce.
Patent Information
- Application Number
- CN202420961975.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing compressor intake pipe design is poor in versatility due to vehicle model structure differences, and requires special design and manufacturing, which increases maintenance and replacement costs and reduces production efficiency.
A compressor intake pipe assembly including the first pipe section, the flexible pipe section and the second pipe section is designed. The flexible pipe section can be bent and deformed to adjust the included angle, and integrates the air compressor gas extraction, oil and gas separator air outlet, air filter and pressurized gas The machine gas circulation function improves versatility and flexibility.
It realizes the functional integration of the compressor intake pipe, improves versatility and flexibility, reduces design and manufacturing costs, enhances reliability and safety, and is suitable for a variety of engines.
Smart Images

Figure CN222184973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engines, and in particular to a compressor intake pipe assembly, an engine and a vehicle. Background Art
[0002] The compressor intake pipe is an important part of the diesel engine. It is installed at the rear end of the air filter and the front end of the supercharger. It plays a key role in the normal operation of the diesel engine. In the crankcase closed cycle setting, the oil that leaks into the crankcase needs to be separated by an oil-gas separator, and the separated oil is recycled and reused, and the separated gas is introduced into the supercharger through the compressor intake pipe for supercharging, and then passes through the intercooler and enters the engine for combustion.
[0003] When diesel engines are used in vehicle assembly, due to the differences in the structural layout of different engine models and vehicle models (the structural differences of different compressor intake pipes mainly lie in the position and angle of each air port), it is necessary to develop a variety of compressor intake pipes with different structures to meet the matching needs. However, the current compressor intake pipes are generally rubber pipes made of one-piece molding. A compressor intake pipe of one structural size can only meet the needs of one corresponding vehicle structure, and its versatility is poor.
[0004] In the prior art, the design and manufacture of the compressor intake duct is mainly designed according to the corresponding specific vehicle model structural layout requirements. Each vehicle model requires a specially designed and manufactured compressor intake duct assembly. Although the above method can meet the needs of a specific vehicle model for the compressor intake duct, once the vehicle model structural layout requirements change, the compressor intake duct needs to be redesigned and manufactured, which undoubtedly increases the cost of maintenance and replacement, and the manufacturing cost is relatively high. And because each vehicle model requires a specially designed and manufactured compressor intake duct, it is impossible to quickly respond to and meet customer needs, and it also reduces production efficiency.
[0005] Therefore, there is an urgent need for a compressor intake pipe assembly, an engine and a vehicle to solve the above problems. Utility Model Content
[0006] According to one aspect of the utility model, an object is to provide a compressor intake pipe assembly, which can effectively improve versatility, can be used in engines of various different vehicle models, reduce manufacturing costs, and improve production efficiency.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] The compressor inlet pipe assembly comprises a first pipe section, a flexible pipe section and a second pipe section which are sequentially arranged between the air filter and the compressor, and the gas at the air filter outlet can flow to the compressor from the first pipe section, the flexible pipe section and the second pipe section in sequence;
[0009] The first pipe section is connected to the air inlet of the air compressor, and the second pipe section is connected to the oil-gas separator, so that the gas in the first pipe section can enter the air compressor, and the gas separated by the oil-gas separator can enter the second pipe section;
[0010] The flexible pipe section can be bent and deformed, and the angle between the first pipe section and the second pipe section can be adjusted by the deformation of the flexible pipe section.
[0011] As a preferred solution of the compressor intake pipe assembly provided by the utility model, the second pipe section is integrated with an intake pipe section, the intake pipe section can be connected to the air outlet of the oil-gas separator, and the gas separated by the oil-gas separator can enter the second pipe section through the intake pipe section.
[0012] As a preferred solution of the compressor intake pipe assembly provided by the utility model, the intake pipe section includes a coaxially connected connecting portion and a first intake portion, the connecting portion can be connected to the air outlet of the oil-gas separator, the first intake portion is integrally formed and connected to the second pipe section, and the pipe diameter of the first intake portion gradually increases along the direction approaching the second pipe section.
[0013] As a preferred solution of the compressor air intake pipe assembly provided by the utility model, the compressor air intake pipe assembly also includes an air intake pipe section, which is detachably arranged on the first pipe section, a part of the air intake pipe section is located in the first pipe section, and the other part extends out of the first pipe section and is connected to the air inlet of the air compressor.
[0014] As a preferred solution of the compressor air intake pipe assembly provided by the utility model, the air intake pipe section includes a second air intake portion and an air outlet portion which are L-shaped and interconnected, the second air intake portion is inserted in the first pipe section, the air outlet portion extends out of the first pipe section and is connected to the air inlet of the air compressor; the inlet of the second air intake portion is arranged in the same direction as the inlet of the first pipe section.
[0015] As a preferred solution of the compressor intake pipe assembly provided by the utility model, a plurality of reserved openings are provided at intervals along the circumferential direction of the circumferential side of the first pipe section;
[0016] The compressor air intake pipe assembly also includes an air intake pipe section, a portion of which is located in the first pipe section, and another portion of which extends out of the first pipe section and is connected to the air intake of the air compressor;
[0017] The air intake pipe section can be inserted into the first pipe section from any of the reserved openings.
[0018] As a preferred solution of the compressor air intake pipe assembly provided by the utility model, the compressor air intake pipe assembly also includes a plugging cover, and the plugging cover can seal the reserved opening where the air intake pipe section is not inserted.
[0019] As a preferred solution of the compressor intake pipe assembly provided by the utility model, the flexible pipe section is a bellows structure.
[0020] According to another aspect of the utility model, the object is to provide an engine, which includes an engine body, the air filter, the oil-gas separator and the compressor, the compressor is connected to the gas inlet of the engine body, and the engine also includes a compressor intake pipe assembly as described in any one of the above schemes, the compressor intake pipe assembly is connected between the compressor and the air filter, and the outlet of the oil-gas separator is connected to the second pipe section.
[0021] According to another aspect of the utility model, the object is to provide a vehicle, which includes wheels, an air compressor and an engine as described in the above scheme, the engine is configured to drive the wheels to rotate, the air compressor can compress gas for use by the vehicle, and the air inlet of the air compressor is connected to the first pipe section.
[0022] Beneficial effects of the utility model:
[0023] The compressor air intake pipe assembly provided by the utility model comprises a first pipe section, a flexible pipe section and a second pipe section which are sequentially arranged between the air filter and the compressor. The gas at the outlet of the air filter can flow to the compressor from the first pipe section, the flexible pipe section and the second pipe section in sequence. The first pipe section is connected to the air inlet of the air compressor, and the second pipe section is connected to the oil-gas separator. The gas in the first pipe section can enter the air compressor, and the gas separated by the oil-gas separator can enter the second pipe section. In other words, the compressor air intake pipe assembly integrates the functions of air intake of the air compressor, air outlet of the oil-gas separator and gas circulation between the air filter and the compressor, realizes functional integration, improves the versatility and flexibility of the compressor air intake pipe assembly, and also reduces the design and manufacturing costs. And the air intake position of the air compressor is set upstream of the air outlet position of the oil-gas separator, which can prevent the oil-gas mixture from being sucked into the air compressor, and improves the reliability and safety of the compressor air intake pipe assembly. The flexible pipe section is connected between the first pipe section and the second pipe section, and the flexible pipe section can be bent and deformed, and the angle between the first pipe section and the second pipe section can be adjusted by the deformation of the flexible pipe section. In other words, by providing the flexible pipe section, the angle and relative arrangement direction of the first pipe section and the second pipe section can be adjusted, so as to effectively improve the versatility, and can be used in engines of various different vehicle models, thereby reducing the manufacturing cost and improving the production efficiency.
[0024] The engine provided by the utility model effectively improves versatility and flexibility by providing the compressor intake pipe assembly provided by the utility model, and integrates the functions of air intake of the air compressor, air outlet of the oil-gas separator, and gas circulation between the air filter and the compressor through the compressor intake pipe assembly, thereby achieving structural simplification and reliability.
[0025] The vehicle provided by the utility model is provided with the engine provided by the utility model, so that the air compressor can be used to take air for the whole vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is Figure 1 ;
[0027] Figure 2 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is Figure 2 ;
[0028] Figure 3 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is Figure 3 .
[0029] In the figure:
[0030] 100, first pipe section;
[0031] 200, second pipe section; 210, air intake pipe section; 211, connecting portion; 212, first air intake portion;
[0032] 300, flexible pipe section;
[0033] 400, air intake pipe section; 410, second air inlet; 420, air outlet;
[0034] 500, plugging cover;
[0035] 600. Clamp. DETAILED DESCRIPTION
[0036] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0037] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0039] In the description of this embodiment, the terms "upper", "lower", "right", "left" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0040] The present embodiment provides a compressor intake pipe assembly, an engine and a vehicle. The engine includes an engine body, an air filter, an oil-gas separator and a compressor, and the compressor is connected to the gas inlet of the engine body. The engine also includes the compressor intake pipe assembly provided in the present embodiment, and the compressor intake pipe assembly is connected between the compressor and the air filter, and can guide the gas passing through the air filter to the compressor. The oil-gas separator is used to separate the oil-gas mixture in the crankcase during the closed cycle of the crankcase, and the separated gas is discharged into the compressor intake pipe assembly, thereby reducing the pressure in the crankcase, and the gas discharged into the compressor intake pipe assembly through the oil-gas separator can be mixed with the gas from the air filter, and enter the compressor together, and then enter the engine. The engine oil separated by the oil-gas separator is circulated to the bottom of the engine case again for continued use.
[0041] The vehicle provided in this embodiment includes wheels, an air compressor and an engine provided in this embodiment, the engine is configured to drive the wheels to rotate, the air compressor can compress gas for use by the vehicle, and the air inlet of the air compressor is connected to the compressor intake pipe assembly. In other words, part of the gas passing through the air filter can be directed to the compressor, and the other part can be supplied to the air compressor.
[0042] Figure 1 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is shown as follows Figure 1 ; Figure 2 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is shown as follows Figure 2 , Figure 1 The arrow in the middle indicates the direction of gas flow. Figure 1 and Figure 2 The compressor inlet pipe assembly provided in this embodiment includes a first pipe section 100, a flexible pipe section 300 and a second pipe section 200 which are sequentially arranged between the air filter and the compressor. One end of the first pipe section 100 which is axially away from the flexible pipe section 300 is connected to the outlet of the air filter. One end of the second pipe section 200 which is axially away from the flexible pipe section 300 can be connected to the air inlet of the compressor. The gas at the outlet of the air filter can flow to the compressor from the first pipe section 100, the flexible pipe section 300 and the second pipe section 200 in sequence.
[0043] Specifically, the air inlet of the air compressor is connected to the side of the first pipe section 100 and is connected to the first pipe section 100. The air outlet of the oil-gas separator is connected to the side of the second pipe section 200 and is connected to the second pipe section 200. The gas in the first pipe section 100 can enter the air compressor, and the gas separated by the oil-gas separator can enter the second pipe section 200. In other words, the compressor air intake pipe assembly integrates the functions of air intake of the air compressor, air outlet of the oil-gas separator, and gas circulation between the air filter and the compressor, realizing functional integration, improving the versatility and flexibility of the compressor air intake pipe assembly, and also reducing the design and manufacturing costs. In addition, the air intake position of the air compressor is set upstream of the air outlet position of the oil-gas separator, which can prevent the oil-gas mixture from being sucked into the air compressor, thereby improving the reliability and safety of the compressor air intake pipe assembly.
[0044] Specifically, the flexible pipe section 300 can be bent and deformed, and the angle between the first pipe section 100 and the second pipe section 200 can be adjusted by the deformation of the flexible pipe section 300. By providing the flexible pipe section 300, the angle and relative arrangement direction of the first pipe section 100 and the second pipe section 200 can be adjusted, so as to effectively improve the versatility, can be used in engines of various different models, reduce the manufacturing cost, and improve the production efficiency.
[0045] Optionally, in this embodiment, the flexible pipe section 300 is a corrugated pipe structure. In other embodiments, the flexible pipe section 300 may also be other structures, which are not limited in this embodiment, as long as it can be bent to adjust the angle and relative arrangement direction of the first pipe section 100 and the second pipe section 200.
[0046] Continue to refer to Figure 1 and Figure 2 The side of the second pipe section 200 is integrated with an air intake pipe section 210. The air intake pipe section 210 can be connected to the gas outlet of the oil-gas separator, and the gas separated by the oil-gas separator can enter the second pipe section 200 through the air intake pipe section 210. The air intake pipe section 210 can also be directly integrated with the gas outlet of the oil-gas separator and the second pipe section 200, that is, the air intake pipe section 210 is directly used as the outlet pipe of the oil-gas separator, thereby simplifying the overall structure and improving reliability.
[0047] Specifically, the air inlet section 210 includes a coaxially connected connection portion 211 and a first air inlet portion 212. The connection portion 211 can be connected to the air outlet of the oil-gas separator, and the first air inlet portion 212 is integrally formed and connected to the second pipe section 200. The pipe diameter of the first air inlet portion 212 gradually increases in the direction close to the second pipe section 200. Through the above arrangement, the smoothness of the gas separated by the oil-gas separator entering the second pipe section 200 can be improved.
[0048] Continue to refer to Figure 1 and Figure 2 The compressor air intake pipe assembly further includes an air intake pipe section 400, which is detachably arranged on the side of the first pipe section 100. A portion of the air intake pipe section 400 is located in the first pipe section 100, and another portion extends out of the first pipe section 100 and is connected to the air intake of the air compressor.
[0049] Specifically, the air intake pipe section 400 includes a second air intake portion 410 and an air outlet portion 420 that are interconnected in an L shape, the second air intake portion 410 is inserted into the first pipe section 100, and the air outlet portion 420 extends out of the first pipe section 100 and is connected to the air intake of the air compressor. The inlet of the second air intake portion 410 is arranged in the same direction as the inlet of the first pipe section 100, that is, a part of the gas from the air filter can flow along the first pipe section 100 to the flexible pipe section 300, and the other part can enter the air intake pipe section 400 from the second air intake portion 410, and then flow from the air outlet portion 420 to the air intake of the air compressor.
[0050] Figure 3 The structure diagram of the compressor intake pipe assembly provided by the embodiment of the utility model is shown as follows Figure 3 . Reference Figure 3 , the peripheral side of the first pipe segment 100 is provided with a plurality of reserved openings spaced apart along its circumference, and the compressor air intake pipe assembly also includes a plugging cover 500. The air intake pipe segment 400 can be inserted into the first pipe segment 100 from any of the reserved openings. The reserved openings where the air intake pipe segment 400 is not inserted can be blocked by the plugging cover 500 to prevent air leakage from the first pipe segment 100. Through the above arrangement, the flexibility of assembling the air intake pipe segment 400 on the peripheral side of the first pipe segment 100 can be improved, thereby facilitating the selection of a suitable position of the air intake pipe segment 400 according to the relative positions of the air intake of the air compressor and the first pipe segment 100, thereby improving the flexibility of the compressor air intake pipe assembly.
[0051] Continue to refer to Figure 1-Figure 3 The compressor intake pipe assembly further includes a clamp 600. The clamp 600 is arranged on the peripheral side of the reserved opening opened on the peripheral side of the first pipe section 100, and can fix the air intake pipe section 400, thereby improving the stability and reliability of the connection between the air intake pipe section 400 and the first pipe section 100.
[0052] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. Compressor intake pipe assembly, characterized in that: The invention comprises a first pipe section (100), a flexible pipe section (300) and a second pipe section (200) which are sequentially arranged between an air filter and an air compressor, wherein the gas at the air filter outlet can flow to the air compressor from the first pipe section (100), the flexible pipe section (300) and the second pipe section (200) in sequence; The first pipe section (100) is connected to an air inlet of an air compressor, and the second pipe section (200) is connected to an oil-gas separator, so that the gas in the first pipe section (100) can enter the air compressor, and the gas separated by the oil-gas separator can enter the second pipe section (200); The flexible pipe section (300) is capable of bending and deforming, and the angle between the first pipe section (100) and the second pipe section (200) can be adjusted through the deformation of the flexible pipe section (300).
2. The compressor intake pipe assembly according to claim 1, characterized in that: The second pipe section (200) is integrally provided with an air intake pipe section (210), and the air intake pipe section (210) can be connected to the air outlet of the oil-gas separator, and the gas separated by the oil-gas separator can enter the second pipe section (200) through the air intake pipe section (210).
3. The compressor intake pipe assembly according to claim 2, characterized in that: The air intake pipe section (210) comprises a coaxially connected connecting portion (211) and a first air intake portion (212); the connecting portion (211) can be connected to the air outlet of the oil-gas separator; the first air intake portion (212) is integrally formed and connected to the second pipe section (200); and the pipe diameter of the first air intake portion (212) gradually increases in a direction approaching the second pipe section (200).
4. The compressor intake pipe assembly according to claim 1, characterized in that: The compressor air intake pipe assembly also includes an air intake pipe section (400), which is detachably arranged on the first pipe section (100), with a portion of the air intake pipe section (400) located inside the first pipe section (100) and another portion extending out of the first pipe section (100) and connected to the air intake of the air compressor.
5. The compressor intake pipe assembly according to claim 4, characterized in that: The air intake pipe section (400) includes a second air inlet portion (410) and an air outlet portion (420) which are interconnected in an L-shape, wherein the second air inlet portion (410) is inserted into the first pipe section (100), and the air outlet portion (420) extends out of the first pipe section (100) and is connected to the air inlet of the air compressor; the inlet of the second air inlet portion (410) is arranged in the same direction as the inlet of the first pipe section (100).
6. The compressor intake pipe assembly according to claim 1, characterized in that: The circumferential side of the first pipe section (100) is provided with a plurality of reserved openings spaced apart along its circumference; The compressor air intake pipe assembly further comprises an air intake pipe section (400), a portion of which is located in the first pipe section (100), and another portion of which extends out of the first pipe section (100) and is connected to the air intake port of the air compressor; The air intake pipe section (400) can be inserted into the first pipe section (100) from any of the reserved openings.
7. The compressor intake pipe assembly according to claim 6, characterized in that: The compressor air intake pipe assembly further comprises a plugging cover (500), and the plugging cover (500) is capable of sealing the reserved opening where the air intake pipe section (400) is not inserted.
8. The compressor intake pipe assembly according to any one of claims 1 to 7, characterized in that: The flexible pipe section (300) is a bellows structure.
9. An engine, characterized in that The invention comprises an engine body, the air filter, the oil-gas separator and the compressor, wherein the compressor is connected to the gas inlet of the engine body, and the engine further comprises a compressor intake pipe assembly as described in any one of claims 1 to 8, wherein the compressor intake pipe assembly is connected between the compressor and the air filter, and the outlet of the oil-gas separator is connected to the second pipe section (200).
10. A vehicle, characterized in that It comprises wheels, an air compressor and the engine as claimed in claim 9, wherein the engine is configured to drive the wheels to rotate, the air compressor can compress gas for use by the vehicle, and the air inlet of the air compressor is connected to the first pipe section (100).
