High-temperature-resistant air inlet rubber pipe for automobile

Through the combined design of the grid fabric made of wire clamping steel wire and the thermally insulated jacket of the car air intake hose, the service life problems caused by engine vibration and high temperature are solved, and the pull resistance and heat resistance of the hose are improved.

CN222186272UActive Publication Date: 2024-12-17QISHENG RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420111725.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2024-12-17
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The car air intake hose is fatigue and breaking due to tension caused by engine vibration, which affects the service life of the engine and is easily damaged in high temperature environments.

Method used

The mesh cloth is clamped with inner and outer hoses. The mesh cloth is made of steel wire and is fixed with a tightening port and clamping ring, and is equipped with an insulated jacket and a clamping sleeve to improve heat resistance.

Benefits of technology

Extend the service life of the hose, avoid structure loosening and fatigue breakage, improve heat resistance, enhance pull resistance, and reduce the impact of high temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature-resistant air inlet rubber pipe for an automobile, which relates to the technical field of automobile accessories and comprises an inner rubber pipe, gridding cloth is connected to the outer surface of the inner rubber pipe, an outer rubber pipe is connected to the outer surface of the gridding cloth, tightening openings are formed in the two ends of the inner rubber pipe and the two ends of the outer rubber pipe, and clamping rings are connected to the outer surfaces of the tightening openings. Through the arrangement of the outer rubber pipe, the tightening opening, the clamping ring and the gridding cloth, the gridding cloth is clamped by the inner rubber pipe and the outer rubber pipe, the gridding cloth is formed by weaving the steel wires in a spot welding mode, the good anti-pulling capacity is achieved, the gridding cloth bears pulling force applied to the rubber pipe when an engine vibrates, and therefore the service life of the rubber pipe is prolonged, and the service life of the engine is prolonged. The phenomenon of fatigue fracture caused by frequent pulling of the rubber pipe is effectively avoided, meanwhile, the tightening opening is matched with the clamping ring, the inner rubber pipe, the outer rubber pipe and the gridding cloth are firmly fixed, and the phenomenon that the structure is loosened and falls off is effectively avoided; the service life of the rubber pipe is effectively prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile accessories, in particular to a high temperature resistant air intake hose for automobiles. Background Art

[0002] The internal threaded molded intake neoprene hose is a rubber hose with specific specifications and characteristics. It is mainly used in automobile intake manifolds, embedded nuts, and computer display screen frames. The material of this hose is usually chloroprene rubber. This material has a wide range of uses in various industrial applications due to its good oil resistance, heat resistance, acid and alkali resistance, and wear resistance.

[0003] The air intake hose of a car is usually connected to the engine's supercharger or directly to the engine. The vibration generated by the engine when it is working will also affect the hose. Although the hose has good toughness, after the vehicle has been used for too long, the engine components and the shock-absorbing structure under the engine will age, causing the engine vibration to intensify. Over time, the hose will be frequently subjected to the pulling force exerted by the engine's directional vibration, which will cause the hose to be easily affected by the pulling force and fatigue, resulting in local fractures, so that external dust can enter the engine without passing through the air filter and participate in combustion, aggravating engine wear and affecting the engine's service life. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a high temperature resistant air intake hose for automobiles to solve the technical problems mentioned in the above background technology solutions.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a high-temperature resistant air intake hose for automobiles, comprising an inner hose, the outer surface of the inner hose is connected to a mesh cloth, and the outer surface of the mesh cloth is connected to an outer hose, both ends of the inner hose and the outer hose are provided with tightening openings, and the outer surfaces of the tightening openings are connected to clamping rings.

[0006] By adopting the above technical scheme, the mesh cloth is clamped by the inner and outer hoses, and the mesh cloth is made of steel wires woven and spot-welded, and has good tensile resistance. The mesh cloth withstands the tensile force applied to the hose when the engine vibrates, thereby extending the service life of the hose and effectively avoiding the phenomenon of fatigue fracture caused by frequent pulling of the hose. At the same time, the tightening mouth cooperates with the clamping ring to firmly fix the inner hose, the outer hose and the mesh cloth, effectively avoiding the phenomenon of loosening and falling off of the structure.

[0007] Furthermore, the clamping ring is in a plum blossom shape.

[0008] By adopting the above technical solution, the staff places two clamping rings on the tightening mouths at both ends of the hose. At this time, the staff uses pliers or stamping equipment to press the clamping rings into a plum blossom shape, thereby firmly fixing the inner hose, outer hose and mesh cloth, effectively preventing the structure from loosening and falling off.

[0009] Furthermore, the mesh cloth is made of steel wires that are braided and then fixed by spot welding, and the inner rubber hose and the outer rubber hose are both made of chloroprene rubber.

[0010] By adopting the above technical solution, the mesh cloth is made of spot-welded steel wires and has good tensile resistance. The mesh cloth withstands the tensile force applied to the hose when the engine vibrates, thereby extending the service life of the hose.

[0011] Furthermore, the clamping ring and the tightening opening are each provided with two groups.

[0012] By adopting the above technical solution, the inner rubber hose, the outer rubber hose and the mesh cloth are firmly fixed by cooperating with the tightening mouth and the clamping ring, thereby effectively preventing the structure from loosening and falling off.

[0013] Furthermore, a thread is provided on one side of the inner rubber tube.

[0014] By adopting the above technical solution and arranging a thread on the right end of the inner rubber hose, the inner rubber hose can be easily connected to the accessories in the engine compartment of the automobile.

[0015] Furthermore, the outer surface of the outer rubber hose is connected to a heat insulating jacket, and the outside of the heat insulating jacket is sleeved with a heat insulating hoop sleeve, the outer surface of the heat insulating jacket is connected to a clamp, and the outer surface of the clamp is penetrated by bolts.

[0016] By adopting the above technical solution, the rubber hose is wrapped by arranging the heat insulating jacket and the heat insulating hoop, so as to reduce the influence of the heat in the engine room on the rubber hose, thereby improving the heat resistance and service life of the rubber hose.

[0017] Furthermore, the clamps and bolts are provided in two groups.

[0018] By adopting the technical solution and arranging the clamp and the bolt, it is convenient for workers to install the heat insulating jacket and the heat insulating clamp sleeve on the rubber hose during the production process of the rubber hose.

[0019] Furthermore, the heat-insulating outer jacket is detachably connected to the outer rubber hose via a clamp and bolts.

[0020] By adopting the above technical solution, the staff directly puts the thermal insulation jacket on the outside of the outer hose, and then the staff pulls open the thermal insulation hoop and fixes the thermal insulation jacket to the outer hose with the clamp and bolts.

[0021] Furthermore, two thermal insulation hoops are provided, and the two thermal insulation hoops are vertically distributed.

[0022] By adopting the above technical solution and providing two heat-insulating hoop sleeves, the interface position and the clamp of the air intake hose can be shielded to reduce the impact of high temperature in the engine compartment.

[0023] In summary, the utility model mainly has the following beneficial effects:

[0024] The utility model adopts the arrangement of an outer hose, a tightening mouth, a clamping ring and a mesh cloth, and the arrangement of the mesh cloth clamped by the inner and outer hoses. The mesh cloth is made of steel wires woven and spot-welded, and has good tensile resistance. The mesh cloth withstands the tensile force applied to the hose during engine vibration, thereby extending the service life of the hose, and effectively avoiding the phenomenon of fatigue fracture caused by frequent pulling of the hose. At the same time, the tightening mouth cooperates with the clamping ring to firmly fix the inner hose, the outer hose and the mesh cloth, effectively avoiding the phenomenon of loosening and falling off of the structure; and effectively extending the service life of the hose. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the outer rubber hose of the utility model;

[0028] Figure 4 It is a schematic diagram of the explosion structure of the utility model.

[0029] In the figure: 1. Inner rubber hose; 2. Outer rubber hose; 3. Thread; 4. Tightening mouth; 5. Clamping ring; 6. Mesh cloth; 7. Insulation jacket; 8. Insulation hoop; 9. Clamp; 10. Bolt. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0031] The following describes an embodiment of the utility model based on its overall structure.

[0032] Embodiment 1:

[0033] A high temperature resistant air intake hose for automobiles, such as Figure 1-Figure 4As shown, it includes an inner hose 1, the outer surface of the inner hose 1 is connected with a mesh cloth 6, the mesh cloth 6 is made of steel wire weaving and then spot welding, and has good tensile resistance; the outer surface of the mesh cloth 6 is connected with an outer hose 2, the inner hose 1 and the outer hose 2 are both made of chloroprene rubber, and the mesh cloth 6 is clamped by the inner and outer hoses 2, so as to extend the service life of the hose, and effectively avoid the phenomenon of fatigue fracture caused by frequent pulling of the hose; tightening openings 4 are provided at both ends of the inner hose 1 and the outer hose 2, and the outer surface of the tightening opening 4 is connected with a clamping ring 5, the clamping ring 5 is plum blossom-shaped, and two groups of clamping rings 5 ​​and tightening openings 4 are provided, and two clamping rings 5 ​​are placed on the tightening openings 4 at both ends of the hose. At this time, the staff uses pliers or stamping equipment to press the clamping ring 5 into a plum blossom shape, so that the inner hose 1, the outer hose 2 and the mesh cloth 6 are firmly fixed, and the loosening and falling off of the structure are effectively avoided.

[0034] See also Figure 1-Figure 4 In the above embodiment, a thread 3 is provided on one side of the inner rubber hose 1 to facilitate the connection of the air intake hose with the accessories on the car.

[0035] Embodiment 2:

[0036] On the basis of the above-mentioned embodiment 1, although the service life of the hose can be effectively extended by providing an outer hose 2, a tightening mouth 4, a clamping ring 5 and a mesh cloth 6; however, the temperature inside the engine compartment is relatively high, which has a certain impact on the service life of the hose; now, by providing a heat insulating jacket 7, a heat insulating hoop sleeve 8, a clamp 9 and a bolt 10, the heat resistance and service life of the hose can be improved.

[0037] See also Figure 1 , Figure 2 and Figure 4 In the above embodiment, the outer surface of the outer hose 2 is connected with a heat insulating jacket 7, and the outer side of the heat insulating jacket 7 is sleeved with a heat insulating hoop 8. Two heat insulating hoop 8 are provided, and the two heat insulating hoop 8 are vertically distributed. The hose is wrapped by the heat insulating jacket 7 and the heat insulating hoop 8, and the influence of the heat in the engine room on the hose is reduced, thereby improving the heat resistance and service life of the hose; the outer surface of the heat insulating jacket 7 is connected with a clamp 9, and the outer surface of the clamp 9 is penetrated by bolts 10. Two groups of clamps 9 and bolts 10 are provided. The heat insulating jacket 7 is detachably connected to the outer hose 2 through the clamp 9 and the bolts 10. The staff directly sleeves the heat insulating jacket 7 on the outside of the outer hose 2, and then the staff pulls open the heat insulating hoop 8 and uses the clamp 9 and the bolts 10 to fix the heat insulating jacket 7 to the outer hose 2.

[0038] The implementation principle of the utility model is as follows: first, an inner hose 1 is made by using a mold. After demoulding, the staff wraps the mesh cloth 6 around the outer ring of the inner hose 1 and puts it into another mold for injection molding, thereby forming a sandwich structure of the inner hose 1 and the outer hose 2 sandwiching the mesh cloth 6, reducing the phenomenon of the mesh cloth 6 falling off. After the inner hose 1 and the outer hose 2 are made, the staff can directly take out the mold core at the top of the inner hose 1, and since there is a thread 3 at the right end of the inner hose 1, the mold core at the right end is taken out by rotation, and then the staff places two clamping rings 5 ​​on the tightening openings 4 at both ends of the hose. At this time, the staff uses pliers or stamping equipment to press the clamping ring 5 into a plum blossom shape, thereby firmly fixing the inner hose 1, the outer hose 2 and the mesh cloth 6, effectively preventing the structure from loosening and falling off, and then the staff directly covers the heat insulation jacket 7 on the outside of the outer hose 2, and then the staff pulls open the heat insulation hoop sleeve 8 and uses the clamp 9 and bolts 10 to fix the heat insulation jacket 7 to the outer hose 2;

[0039] When the hose is in use, the inner and outer hoses 2 are clamped with a mesh cloth 6, which is made of spot-welded steel wire and has good tensile resistance. The mesh cloth 6 withstands the tensile force applied to the hose during engine vibration, thereby extending the service life of the hose and effectively avoiding fatigue fracture caused by frequent pulling of the hose. At the same time, the hose is wrapped by the provision of a heat-insulating jacket 7 and a heat-insulating hoop 8 to reduce the impact of heat in the engine compartment on the hose, thereby improving the heat resistance and service life of the hose. At the same time, the two heat-insulating hoop sleeves 8 are provided to shield the interface position of the intake hose and the clamp 9 to reduce the impact of high temperature in the engine compartment on it.

[0040] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A high temperature resistant air intake hose for automobiles, comprising an inner hose (1), characterized in that: The outer surface of the inner rubber tube (1) is connected to a mesh cloth (6), and the outer surface of the mesh cloth (6) is connected to an outer rubber tube (2). Both ends of the inner rubber tube (1) and the outer rubber tube (2) are provided with tightening openings (4), and the outer surfaces of the tightening openings (4) are connected to clamping rings (5).

2. The high temperature resistant air intake hose for automobile according to claim 1, characterized in that: The clamping ring (5) is in the shape of a plum blossom.

3. The high temperature resistant air intake hose for automobile according to claim 1, characterized in that: The mesh cloth (6) is made of steel wires that are braided and then fixed by spot welding, and the inner rubber tube (1) and the outer rubber tube (2) are both made of chloroprene rubber.

4. The high temperature resistant air intake hose for automobile according to claim 2, characterized in that: The clamping ring (5) and the tightening opening (4) are both provided in two groups.

5. The high temperature resistant air intake hose for automobile according to claim 1, characterized in that: A thread (3) is provided on one side of the inner portion of the inner rubber tube (1).

6. The high temperature resistant air intake hose for automobile according to claim 1, characterized in that: The outer surface of the outer rubber hose (2) is connected to a heat insulating jacket (7), and the outer surface of the heat insulating jacket (7) is sleeved with a heat insulating hoop sleeve (8), the outer surface of the heat insulating jacket (7) is connected to a clamping hoop (9), and the outer surface of the clamping hoop (9) is penetrated by a bolt (10).

7. The high temperature resistant air intake hose for automobile according to claim 6, characterized in that: The clamps (9) and bolts (10) are both provided in two groups.

8. The high temperature resistant air intake hose for automobile according to claim 7, characterized in that: The heat-insulating outer jacket (7) is detachably connected to the outer rubber hose (2) via a clamp (9) and bolts (10).

9. The high temperature resistant air intake hose for automobile according to claim 8, characterized in that: The thermal insulation hoops (8) are provided with two, and the two thermal insulation hoops (8) are vertically distributed.