Interlocking type frameless air conditioner box profile with hidden anti-skid nuts
Through the rivet nut interlocking structure and polyurethane foaming technology of hidden anti-slip nut interlocking frameless air conditioner box profiles, the air leakage and condensation problems of air conditioner box are solved, achieving more efficient sealing performance and lower manufacturing costs. Extend the service life of the unit.
Patent Information
- Application Number
- CN202420278767.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The frame structure of the existing air conditioning box has problems with air leakage and condensation, and the assembly process requires strict requirements and low efficiency.
The hidden anti-slip nut interlocking frameless air conditioner box profile is adopted. The rivet nut interlocking structure on the profile is combined with polyurethane foaming and elastic seals to achieve close contact and sealing of the panel, avoid air leakage, and simplify the assembly process.
It effectively reduces the risk of air leakage, improves sealing performance, reduces the generation of cold bridges, prevents condensation, extends the service life of the air conditioner unit, and reduces manufacturing costs and assembly complexity.
Smart Images

Figure CN222187288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of air-conditioning boxes, and in particular to a frameless air-conditioning box profile with concealed anti-skid nuts and interlocking type. Background Art
[0002] Currently, the frame-structured air-conditioning boxes on the market are connected through lining plates, foaming and profiles. The aluminum-plastic profiles between the panels are in direct contact, which poses a risk of air leakage. Or they are connected by screws, which easily cause air leakage and condensation due to insufficient structural strength and sealing performance. The process size requirements are strict during assembly, and the efficiency is low. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a frameless air-conditioning box profile with hidden anti-slip nuts and interlocking structure, which solves the problem of air leakage between connected panels, reduces manufacturing costs, and facilitates maintenance and disassembly.
[0004] The purpose of the utility model is achieved through the following technical solutions: this kind of frameless air-conditioning box profile with hidden anti-skid nuts, includes a first profile, a second profile and a third profile, all of which include a plug-in part and a support part fixed on the plug-in part, wherein a semi-enclosed cavity with an opening direction away from the plug-in part is arranged on the support part, a sheet metal reinforcement plate is arranged at the opening of the semi-enclosed cavity to form a reinforced support for the support part, an inner lining plate is installed on one side of the semi-enclosed cavity, and an outer lining plate is installed on the other side, polyurethane is filled between the inner lining plate and the outer lining plate of the semi-enclosed cavity, and it is used as a single panel; a closed cavity is arranged on the plug-in part, a V-shaped slot is arranged on the outer side of the closed cavity of the second profile, and a bent hook plug is arranged on the outer side of the closed cavity of the first profile, which is used to cooperate with the V-shaped slot, so that the first profile and the second profile are combined into a right angle of the box during corner splicing; a V-shaped plug is arranged on the outer edge of the closed cavity of the third profile, which is used to cooperate with the V-shaped slot, so that the second profile and the third profile form an extended panel during plane splicing.
[0005] As a further technical solution, the sheet metal reinforcement plate has a "C"-shaped profile, a slot is provided on the bottom inner wall of the semi-closed cavity for installing the inner lining plate, a protrusion is provided on the top inner wall of the semi-closed cavity for supporting one end of the sheet metal reinforcement plate, the other end of the sheet metal reinforcement plate is inserted into the slot, an elastic seal is provided between the outer wall of the semi-closed cavity and the outer lining plate, and an elastic seal is also provided between the inner lining plate and the sheet metal reinforcement plate.
[0006] As a further technical solution, a rivet nut hole is provided on the support portion of the second profile, and the rivet nut is inserted into the rivet nut hole from the outside to the inside. An anti-slip protrusion is provided at the mouth of the rivet nut toward the inside of the support portion for clamping the rivet nut.
[0007] As a further technical solution, the outline of the closed cavity is stepped, a first inclined surface is arranged on the outer wall of the closed cavity, and a second inclined surface is arranged on the outer wall of the semi-closed cavity. The first inclined surface and the second inclined surface on the same profile are collinear, and the inclination angle is 45°. During corner splicing, the hook plug is inserted into the V-shaped slot so that the first inclined surfaces and the second inclined surfaces of the first profile and the second profile are tightly sealed to each other, and the elastic seals of the two form a right-angle sealing structure.
[0008] As a further technical solution, a bolt is installed at a position corresponding to the rivet nut hole on the plug-in portion of the first profile, which is used to cooperate with the rivet nut to connect and fix the first profile to the second profile; a decorative cap is provided on the outer wall of the plug-in portion of the first profile at a position corresponding to the bolt.
[0009] As a further technical solution, during plane splicing, a slot is formed between the supporting parts of the second profile and the third profile for inserting an aluminum profile reinforcement plate. One end of the aluminum profile reinforcement plate is fixed to the supporting part of the second profile by screws, and the other end of the aluminum profile reinforcement plate is fixed to the supporting part of the third profile by screws, thereby connecting and fixing the second profile and the third profile.
[0010] The beneficial effects of the utility model are:
[0011] 1. The second profile adopts an anti-slip design, so that the rivet nut is fixed in its position without sliding or shifting. At the same time, the bolt passes through the inside of the first profile, so that there is no screw head on the outer surface of the profile, and the appearance is simple and beautiful;
[0012] 2. The panels that make up the box are in close contact and interlaced with each other, which can well ensure the sealing of the unit, greatly reduce the risk of air leakage, and ensure the performance of the unit during operation;
[0013] 3. The interior of the profile panel is made of polyurethane foam and the profile joints are spliced. Each panel and the contact surface with the sheet metal have elastic seals, which can well ensure the temperature and humidity inside the air-conditioning box. Whether it is cooling or heating, the entire air-conditioning box is insulated to reduce the impact of cold bridges and prevent condensation and rust, which is beneficial to the temperature operation of the entire air-conditioning unit, reduces the energy consumption of the unit, and extends its service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the first profile in the utility model.
[0015] Figure 2 It is a structural schematic diagram of the second profile in the utility model.
[0016] Figure 3 It is a structural schematic diagram of the third profile in the utility model.
[0017] Figure 4 It is a structural schematic diagram of the first profile in the utility model being assembled into a panel.
[0018] Figure 5 It is a schematic diagram of the structure in which the second profile in the utility model is assembled into a panel.
[0019] Figure 6 It is a schematic diagram of the structure of the third profile in the utility model assembled into a panel.
[0020] Figure 7 It is a schematic diagram of the structure when corner splicing is performed in the utility model.
[0021] Figure 8 for Figure 7 A partial enlarged schematic diagram of area A in the middle.
[0022] Fig. 9 for Figure 7 A partial enlarged schematic diagram of area B in the middle.
[0023] Fig.10 It is a schematic diagram of the structure when the utility model is used as a single unit.
[0024] Fig.11 It is a schematic diagram of the structure when the utility model is used as multiple units.
[0025] Explanation of the accompanying drawings: first profile 1, second profile 2, third profile 3, rivet nut 4, inner lining plate 5, outer lining plate 6, sheet metal reinforcement plate 7, polyurethane 8, aluminum profile reinforcement plate 9, screw 10, bolt 11, decorative cap 12, elastic seal 13, plug-in portion 14, support portion 15, first inclined surface 16, second inclined surface 17, slot 18, protrusion 19, rivet nut hole 20, anti-slip protrusion 21, hook plug 22, V-shaped slot 23, V-shaped plug 24, slot 25, semi-enclosed cavity 26, closed cavity 27. DETAILED DESCRIPTION
[0026] The utility model will be described in detail below with reference to the accompanying drawings:
[0027] Example: As attached Figures 1 to 11 As shown, this frameless air-conditioning box profile with hidden anti-skid nut interlocking includes a first profile 1, a second profile 2, a third profile 3, a rivet nut 4, an inner lining plate 5, an outer lining plate 6, a sheet metal reinforcement plate 7, polyurethane 8, an aluminum profile reinforcement plate 9, a screw 10, a bolt 11, a decorative cap 12, an elastic seal 13, a plug-in portion 14, a support portion 15, a first inclined surface 16, a second inclined surface 17, a slot 18, a protrusion 19, a rivet nut hole 20, an anti-skid protrusion 21, a hook plug 22, a V-shaped slot 23, a V-shaped plug 24, a slot 25, a semi-enclosed cavity 26 and a closed cavity 27.
[0028] Reference Figures 1 to 3 The first profile 1, the second profile 2 and the third profile 3 all include a plug-in portion 14 (the right side of the figure) and a support portion 15 (the left side of the figure) fixed on the plug-in portion 14. Figure 1 As shown, taking the first profile 1 as an example (the second profile 2 and the third profile 3 can refer to Figure 2 , 3 ), a semi-enclosed cavity 26 with an opening facing leftward (ie, away from the plug-in portion 14) is provided on the support portion 15. Figure 4 , 5 As shown in Figures 6 and 7, a sheet metal reinforcing plate 7 is provided at the opening of the semi-enclosed cavity 26 to strengthen the support portion 15. An inner lining plate 5 is installed inside the semi-enclosed cavity 26, and an outer lining plate 6 is installed outside the semi-enclosed cavity 26. At the same time, foamed polyurethane 8 is injected between the inner lining plate 5 and the outer lining plate 6 of the semi-enclosed cavity 26, so that it is used as a single panel. The first profile 1, the second profile 2 and the third profile 3 are located at the end positions of the corresponding panels.
[0029] Preferably, the profile of the sheet metal reinforcement plate 7 is in a "C" shape, and a slot 18 is provided on the bottom inner wall of the semi-enclosed cavity 26, and the slot 18 is used to insert and install the inner lining plate 5, and a protrusion 19 is provided on the top inner wall of the semi-enclosed cavity 26 (the direction of the protrusion 19 is perpendicular to the bottom inner wall of the semi-enclosed cavity 26). During assembly, the protrusion 19 is used to support the upper end of the sheet metal reinforcement plate 7, and the lower end of the sheet metal reinforcement plate 7 is inserted into the slot 18. An elastic seal 13 is provided between the outer wall of the semi-enclosed cavity 26 and the outer lining plate 6, and an elastic seal 13 is also provided between the inner lining plate 5 and the sheet metal reinforcement plate 7 to enhance the sealing performance of the panel.
[0030] Furthermore, a closed cavity 27 is provided in the plug-in portion 14 (which means that it is surrounded by the profile and may also have corresponding holes, but is not completely closed). Figure 2 As shown, a V-shaped slot 23 is provided outside the closed cavity 27 of the second profile 2. Figure 1 As shown, a hook plug 22 is provided outside the closed cavity 27 of the first profile 1, which can be plugged into and matched with the V-shaped slot 23, as shown in FIG. Figure 7 , 8 As shown, when the corners are connected, the first profile 1 and the second profile 2 are combined to form a right angle of the box body. Figure 2 A rivet nut hole 20 is opened on the support portion 15 of the second profile 2, and the rivet nut 4 is inserted into the rivet nut hole 20 from the outside to the inside. At the same time, an anti-slip protrusion 21 is provided at the mouth of the rivet nut hole 20 in the direction toward the inside of the support portion 15, so as to clamp the rivet nut 4. Figure 5 shown.
[0031] Reference Figure 7 , 8, a bolt 11 is installed at a position corresponding to the rivet nut hole 20 on the plug-in portion 14 of the first profile 1, and the bolt 11 can cooperate with the rivet nut 4 to connect and fix the first profile 1 and the second profile 2. Preferably, a decorative cap 12 is provided on the outer wall of the plug-in portion 14 of the first profile 1 at a position corresponding to the bolt 11. Further, the profile of the closed cavity 27 is stepped, a first inclined surface 16 is provided on the outer wall of the closed cavity 27, and a second inclined surface 17 is provided on the outer wall of the semi-enclosed cavity 26. The first inclined surface 16 and the second inclined surface 17 on the same profile are collinear, and the inclination angle is 45°. When performing corner splicing, such as Figure 8 As shown, the hook plug 22 is inserted into the V-shaped slot 23, so that the first inclined surface 16 and the second inclined surface 17 of the first profile 1 and the second profile 2 are tightly sealed to each other, and the elastic seals 13 of the two form a right-angle sealing structure. It can well ensure the sealing of the unit, greatly reduce the risk of air leakage, and ensure the performance of the unit during operation.
[0032] like Figure 2 , 7 As shown in FIG. 9 , a V-shaped plug 24 is provided at the outer edge of the closed cavity 27 of the third profile 3, which can be plugged into the V-shaped slot 23 of the second profile 2, so that the second profile 2 and the third profile 3 form an extended panel when plane splicing. Further, when plane splicing, refer to the attached Fig. 9 A slot 25 is formed between the supporting portions 15 of the second profile 2 and the third profile 3, and the slot 25 is used to insert the aluminum profile reinforcement plate 9. The left end of the aluminum profile reinforcement plate 9 is fixed to the supporting portion 15 of the second profile 2 by screws 10, and the right end of the aluminum profile reinforcement plate 9 is fixed to the supporting portion 15 of the third profile 3 by screws 10, thereby connecting and fixing the second profile 2 and the third profile 3.
[0033] The working process of this utility model:
[0034] The profiles provided by the utility model can be divided into two splicing methods: single unit splicing (such as Fig.10 As shown), several units are spliced together (as shown Fig.11 As shown in the figure, the splicing of two units is taken as an example). The second profile 2 is provided with a rivet nut 4, and the first profile 1 has a corresponding hole for locking the bolt 11.
[0035] Reference Fig.10 A single unit is spliced using only the first profile 1 and the second profile 2. After the two profiles are formed, they are connected into a unit in a matching combination. That is, each edge of the unit box is assembled and connected into a right-angle structure by the first profile 1 and the second profile 2, and a single panel is arranged on each surface of the box.
[0036] Reference Fig.11The unit with multiple boxes is assembled using the first profile 1, the second profile 2 and the third profile 3, wherein the single box is still assembled according to Fig.10 The third profile 3 is used to cooperate with the second profile 2 at the connection of the box body to form a Fig. 9 Connect as shown.
[0037] Panel forming steps:
[0038] 1. Install the rivet nut 4 on the corresponding hole (i.e., the rivet nut hole 20) on the second profile 2;
[0039] 2. The interior of the three profiles are all supported by sheet metal reinforcement plates 7;
[0040] 3. Before putting on the inner lining plate 5 and the outer lining plate 6, connect them with elastic sealing members 13 around the circumference, and then fix them with tooling;
[0041] 4. Inject polyurethane 8 into the tooling to fill the interior (i.e., between the inner lining plate 5 and the outer lining plate 6 of each semi-enclosed cavity 26).
[0042] Panel to panel installation steps:
[0043] 1. After forming, the panel, such as Figure 7 , 10 As shown, it is installed into a box;
[0044] 2. At the corner joint, bolts 11 are passed through the through holes on the first profile 1 (plug-in portion 14) to be locked onto the rivet nuts 4 of the second profile 2, and decorative caps 12 are placed on the outside of the first profile 1. Figure 7 , 8 As shown;
[0045] 3. At the plane joint, fasten the second profile 2 and the third profile 3 to each other, insert the aluminum profile reinforcement plate 9 into the slot 25 formed by the second profile 2 and the third profile 3 through the screws 10, so that the second profile 2 and the third profile 3 are connected and fixed. Figure 7 , 9 shown.
[0046] Since the second profile adopts an anti-slip design, the rivet nut is fixed in its position without sliding or shifting. At the same time, the bolt is connected through the inside of the first profile, so that there is no screw head on the outer surface of each profile, and the appearance is simple and beautiful. The connection structure between the panels is complex and intertwined, which can well ensure the sealing of the unit, greatly reduce the risk of air leakage, and ensure the performance of the unit during operation. The interior of the frameless air-conditioning box profile panel adopts polyurethane foam and new material joints. Each panel and the sheet metal contact surface have elastic seals, which well ensure the temperature and humidity inside the air-conditioning box. Whether it is cooling or heating, the entire air-conditioning box is insulated to reduce the impact of cold bridges and prevent condensation and rust, which is beneficial to the temperature operation of the entire air-conditioning unit, reduce the energy consumption of the unit, and extend the service life.
[0047] It is understandable that, for those skilled in the art, any equivalent replacement or change to the technical solution and the concept of the utility model should fall within the protection scope of the claims attached to the utility model.
Claims
1. A frameless air conditioner box profile with hidden anti-skid nuts and interlocking, characterized in that: The invention comprises a first profile (1), a second profile (2) and a third profile (3), each of which comprises a plug-in portion (14) and a support portion (15) fixed on the plug-in portion (14), wherein a semi-enclosed cavity (26) with an opening direction away from the plug-in portion (14) is provided on the support portion (15), a sheet metal reinforcing plate (7) is provided at the opening of the semi-enclosed cavity (26) to form a reinforced support for the support portion (15), an inner lining plate (5) is installed on one side of the semi-enclosed cavity (26) and an outer lining plate (6) is installed on the other side, and polyurethane ( 8) and used as a single panel; a closed cavity (27) is arranged on the plug-in portion (14); a V-shaped slot (23) is arranged outside the closed cavity (27) of the second profile (2); a hook plug (22) is arranged outside the closed cavity (27) of the first profile (1) for matching with the V-shaped slot (23) so that the first profile (1) and the second profile (2) are combined into a right angle of the box body during corner splicing; a V-shaped plug (24) is arranged on the outer edge of the closed cavity (27) of the third profile (3) for matching with the V-shaped slot (23) so that the second profile (2) and the third profile (3) form an extended panel during plane splicing.
2. The frameless air-conditioning box profile with hidden anti-skid nuts and interlocking type according to claim 1 is characterized in that: The sheet metal reinforcing plate (7) has a "C"-shaped profile. A slot (18) is provided on the bottom inner wall of the semi-enclosed cavity (26) for mounting the inner lining plate (5). A protrusion (19) is provided on the top inner wall of the semi-enclosed cavity (26) for supporting one end of the sheet metal reinforcing plate (7). The other end of the sheet metal reinforcing plate (7) is inserted into the slot (18). An elastic seal (13) is provided between the outer wall of the semi-enclosed cavity (26) and the outer lining plate (6). An elastic seal (13) is also provided between the inner lining plate (5) and the sheet metal reinforcing plate (7).
3. The frameless air-conditioning box profile with hidden anti-skid nuts and interlocking type according to claim 1 is characterized in that: A rivet nut hole (20) is provided on the support portion (15) of the second profile (2), and the rivet nut (4) is inserted into the rivet nut hole (20) from the outside to the inside. An anti-slip protrusion (21) is provided at the mouth of the rivet nut hole (20) in a direction toward the inside of the support portion (15) for clamping the rivet nut (4).
4. The interlocking frameless air-conditioning box profile with hidden anti-skid nuts according to claim 3 is characterized in that: The profile of the closed cavity (27) is in the shape of a step. A first inclined surface (16) is arranged on the outer wall of the closed cavity (27), and a second inclined surface (17) is arranged on the outer wall of the semi-enclosed cavity (26). The first inclined surface (16) and the second inclined surface (17) on the same profile are collinear, and both have an inclination angle of 45°. When the corners are spliced, the hook plug (22) is inserted into the V-shaped slot (23), so that the first inclined surfaces (16) and the second inclined surfaces (17) of the first profile (1) and the second profile (2) are tightly sealed to each other, and the elastic sealing members (13) of the two form a right-angle sealing structure.
5. The interlocking frameless air-conditioning box profile with hidden anti-skid nuts according to claim 4 is characterized in that: A bolt (11) is installed at a position on the plug-in portion (14) of the first profile (1) corresponding to the rivet nut hole (20) for cooperating with the rivet nut (4) to connect and fix the first profile (1) to the second profile (2); and a decorative cap (12) is provided on the outer wall of the plug-in portion (14) of the first profile (1) at a position corresponding to the bolt (11).
6. The frameless air-conditioning box profile with hidden anti-skid nuts and interlocking type according to claim 1 is characterized in that: When the planes are spliced, a slot (25) is formed between the supporting parts (15) of the second profile (2) and the third profile (3) for inserting the aluminum profile reinforcing plate (9). One end of the aluminum profile reinforcing plate (9) is fixed to the supporting part (15) of the second profile (2) by means of screws (10), and the other end of the aluminum profile reinforcing plate (9) is fixed to the supporting part (15) of the third profile (3) by means of screws (10), thereby connecting and fixing the second profile (2) and the third profile (3).
