Efficient and energy-saving industrial resistance furnace structure
By using rotating components and automatic clamping systems in industrial resistor furnaces, the problems of uneven heating of aluminum rods and scalding of people's hands are solved, uniform heating and safe operation of aluminum rods are achieved, and the practicality and safety of the equipment are improved. .
Patent Information
- Application Number
- CN202420879026.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing industrial resistance furnaces have a risk of uneven temperature and scalds on people's hands when heating aluminum rods, and are less practical.
A highly efficient and energy-saving industrial resistor furnace structure is designed, using rotating components, handles, screws, movable plates and fixed components. The automatic clamping and rotating heating of aluminum rods is achieved through the driving motor and connecting block, so as to avoid people directly extending their hands. Enter the high-temperature furnace and heat-controlled through the display screen and buttons.
It realizes uniform heating of aluminum rods and personnel safety, improves the practicality and safety of the equipment, avoids hand scalds, and improves heating efficiency.
Smart Images
Figure CN222187833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial resistance furnaces, in particular to a high-efficiency and energy-saving industrial resistance furnace structure. Background Art
[0002] A heating furnace that uses resistance wire or resistance belt as a heating element is called a resistance furnace. A resistance furnace is an industrial furnace that uses electric current to heat the electric heating element or heating medium in the furnace, thereby heating the workpiece or material. It is a heating furnace that uses electric current to pass through resistance materials to generate heat energy. Resistance furnaces are used in the machinery industry for heating before metal forging, heating of metal heat treatment, brazing, powder metallurgy sintering, glass ceramic baking and annealing, melting of low melting point metals, drying of sand molds and paint films, etc. In the process of aluminum production, resistance furnaces are often used to heat aluminum rods through resistance furnaces to make them more ductile and convenient for later processing and production.
[0003] When the existing industrial resistance furnace is heating, the personnel need to put their hands into the furnace to take the aluminum rod. Due to the high temperature in the furnace, the personnel's hands are easily burned. In addition, most aluminum rods are placed directly in the furnace, causing uneven heating and low practicality. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency and energy-saving industrial resistance furnace structure.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an efficient and energy-saving industrial resistance furnace structure, including a furnace body, a resistance wire is arranged inside the furnace body, a display screen is arranged on the surface of the furnace body, buttons are arranged on the surface of the furnace body, a support plate is arranged inside the furnace body, a rotating assembly is arranged inside the furnace body, a connecting frame is arranged on the surface of the rotating assembly, a screw rod is arranged on the surface of the connecting frame, a handle is arranged on the end of the screw rod, a guide rod is arranged on the surface of the connecting frame, movable blocks are arranged on the surfaces of the screw rod and the guide rod, a movable plate is arranged on the surface of the movable block, and a fixing assembly is arranged on the surface of the movable plate.
[0006] Preferably, the furnace body comprises an outer shell, a heat-insulating layer and an inner layer, the heat-insulating layer is provided inside the outer shell, and the inner layer is provided inside the heat-insulating layer.
[0007] Preferably, the rotating assembly is composed of a driving motor, a rotating rod and a connecting block. The output end of the driving motor is provided with a rotating rod, and the surface of the rotating rod is provided with a connecting block.
[0008] Preferably, the fixing assembly consists of a supporting block, a threaded rod, a rotating block and a clamping block, the surface of the supporting block is provided with a threaded rod, the end of the threaded rod is provided with a rotating block, and the end of the threaded rod is provided with a clamping block.
[0009] Preferably, a sealed door is hinged on the surface of the furnace body, and a handle is provided on the surface of the sealed door.
[0010] Preferably, a guide groove is provided on the surface of the movable plate, and a limit block is provided at the bottom of the fixed component, and the limit block is adapted to the guide groove.
[0011] Preferably, a heat-conducting groove is provided on the surface of the movable plate, and supporting legs are provided on the bottom of the furnace body.
[0012] Beneficial Effects
[0013] The utility model adopts a rotating assembly, a handle, a screw rod, a movable plate and a fixed assembly. The handle is rotated, and then the screw rod drives the movable block to move outward, so that the movable plate moves outward, and the aluminum rod is placed on the movable plate. The rotating blocks on both sides are rotated to drive the threaded rod to move toward the middle on the supporting block, so that the clamping blocks on both sides clamp and fix the aluminum rod. Then the handle is rotated to move the aluminum rod into the furnace to prevent people from putting their hands into the furnace and getting burned. The sealing door is closed, and the driving motor is turned on, so that the rotating rod drives the connecting block to rotate, so that the movable plate and the fixed assembly are rotated, and the aluminum rod completes the rotation heating, so that it is heated evenly, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric view of the utility model;
[0015] Figure 2 It is a three-dimensional diagram of the utility model;
[0016] Figure 3 This is a disassembled diagram of the furnace body of the utility model;
[0017] Figure 4 It is a three-dimensional structural diagram of the rotating assembly of the utility model;
[0018] Figure 5 It is a three-dimensional structural diagram of the fixing assembly of the utility model.
[0019] Legend:
[0020] 1. Furnace body; 101. Shell; 102. Insulation layer; 103. Inner layer; 2. Legs; 3. Resistance wire; 4. Support plate; 5. Display screen; 6. Button; 7. Sealed door; 8. Handle; 9. Rotating assembly; 901. Drive motor; 902. Rotating rod; 903. Connecting block; 10. Connecting frame; 11. Screw rod; 12. Handle; 13. Guide rod; 14. Movable block; 15. Movable plate; 16. Heat conduction groove; 17. Fixed assembly; 1701. Support block; 1702. Threaded rod; 1703. Rotating block; 1704. Clamping block; 18. Guide groove. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.
[0022] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:
[0024] Reference Figure 1-5 A high-efficiency and energy-saving industrial resistance furnace structure includes a furnace body 1, the furnace body 1 includes an outer shell 101, an insulation layer 102 and an inner layer 103, the outer shell 101 is provided with an insulation layer 102, the insulation layer 102 is provided with an inner layer 103, the insulation layer 102 is provided with an insulation effect of the furnace body 1, and the high-efficiency and energy-saving of the furnace body 1 is ensured, the furnace body 1 is provided with a resistance wire 3, the surface of the furnace body 1 is provided with a display screen 5, the surface of the furnace body 1 is provided with a button 6, the heating control is performed through the button 6 and the display screen 5, the signal is transmitted to the resistance wire 3 through the control main board, so as to control the heating of the resistance wire 3, the furnace body 1 is provided with a support plate 4, the furnace body 1 is provided with a rotating component 9, the rotating component 9 is composed of a driving motor 901, a rotating rod 902 and a connecting block 903, the output end of the driving motor 901 is provided with a rotating rod 902, the surface of the rotating rod 902 is provided with a connecting block 903, the surface of the rotating component 9 is provided with a connecting frame 10, the surface of the connecting frame 10 is provided with a screw rod 11, and the end of the screw rod 11 is provided with a handle 12 The surface of the connecting frame 10 is provided with a guide rod 13, and the movement of the movable plate 15 is controlled by the guide rod 13. The surfaces of the screw rod 11 and the guide rod 13 are provided with movable blocks 14. The surface of the movable block 14 is provided with a movable plate 15. The surface of the movable plate 15 is provided with a fixing assembly 17. The fixing assembly 17 consists of a supporting block 1701, a threaded rod 1702, a rotating block 1703 and a clamping block 1704. The surface of the supporting block 1701 is provided with a threaded rod 1702, and the end of the threaded rod 1702 is provided with a rotating block 170 3. A guide groove 18 is provided on the surface of the movable plate 15, and a limit block is provided at the bottom of the fixed component 17, and the limit block is adapted to the guide groove 18. The setting of the guide groove 18 and the limit block can prevent the clamping block 1704 from rotating. A clamping block 1704 is provided at the end of the threaded rod 1702. A sealing door 7 is hinged on the surface of the furnace body 1, and a handle 8 is provided on the surface of the sealing door 7. A heat conduction groove 16 is provided on the surface of the movable plate 15, and heat conduction of the aluminum rod is facilitated by the heat conduction groove 16. A support leg 2 is provided at the bottom of the furnace body 1.
[0025] The sealed door 7 is opened by the handle 8, and the handle 12 is rotated, so that the screw rod 11 drives the movable block 14 to move outward, and the movable plate 15 moves outward, and the aluminum rod is placed on the movable plate 15, and the rotating blocks 1703 on both sides are rotated to drive the threaded rod 1702 to move toward the middle on the support block 1701, so that the clamping blocks 1704 on both sides clamp and fix the aluminum rod, and then the handle 12 is rotated to move the aluminum rod into the furnace to prevent people from putting their hands into the furnace and getting burned, and the sealed door 7 is closed, and the heating is controlled by the button 6 and the display screen 5, and the signal is transmitted to the resistance wire 3 through the control main board, so as to control the heating of the resistance wire 3, and the drive motor 901 is turned on, so that the rotating rod 902 drives the connecting block 903 to rotate, so that the movable plate 15 and the fixed component 17 are rotated, and the aluminum rod completes the rotation heating, so that it is heated evenly. Specific embodiment 2:
[0027] Reference Figure 1-5 On the premise of satisfying the above structure, the clamping block 1704 and the threaded rod 1702 are set to a detachable structure, which facilitates the replacement of the clamping block 1704 with a clamping block 1704 adapted to aluminum ingots of different shapes, thereby improving the practicability and functionality of the device.
[0028] In summary:
[0029] 1. The rotating assembly 9, the handle 12, the screw rod 11, the movable plate 15 and the fixed assembly 17 are used to realize the rotation of the handle 12, so that the screw rod 11 drives the movable block 14 to move outward, and the movable plate 15 moves outward, and the aluminum rod is placed on the movable plate 15, and the rotating blocks 1703 on both sides are rotated to drive the threaded rod 1702 to move toward the middle on the support block 1701, so that the clamping blocks 1704 on both sides clamp and fix the aluminum rod, and then the handle 12 is rotated to move the aluminum rod into the furnace to prevent people from putting their hands into the furnace and getting burned, and the sealing door 7 is closed, and the driving motor 901 is turned on, so that the rotating rod 902 drives the connecting block 903 to rotate, so that the movable plate 15 and the fixed assembly 17 are rotated, so that the aluminum rod completes the rotation heating, so that it is heated evenly, and the practicability is high.
[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A highly efficient and energy-saving industrial resistance furnace structure, comprising a furnace body (1), Features: A resistance wire (3) is provided inside the furnace body (1), a display screen (5) is provided on the surface of the furnace body (1), a button (6) is provided on the surface of the furnace body (1), a support plate (4) is provided inside the furnace body (1), a rotating assembly (9) is provided inside the furnace body (1), a connecting frame (10) is provided on the surface of the rotating assembly (9), a screw rod (11) is provided on the surface of the connecting frame (10), a handle (12) is provided at the end of the screw rod (11), a guide rod (13) is provided on the surface of the connecting frame (10), a movable block (14) is provided on the surface of the screw rod (11) and the guide rod (13), a movable plate (15) is provided on the surface of the movable block (14), and a fixing assembly (17) is provided on the surface of the movable plate (15).
2. According to the structure of an efficient and energy-saving industrial resistance furnace as claimed in claim 1, Features: The furnace body (1) comprises an outer shell (101), a heat-insulating layer (102) and an inner layer (103); the heat-insulating layer (102) is arranged inside the outer shell (101), and the inner layer (103) is arranged inside the heat-insulating layer (102).
3. According to the structure of an efficient and energy-saving industrial resistance furnace as claimed in claim 1, Features: The rotating assembly (9) is composed of a driving motor (901), a rotating rod (902) and a connecting block (903); the output end of the driving motor (901) is provided with a rotating rod (902), and the surface of the rotating rod (902) is provided with a connecting block (903).
4. According to claim 1, a highly efficient and energy-saving industrial resistance furnace structure, Features: The fixing assembly (17) is composed of a supporting block (1701), a threaded rod (1702), a rotating block (1703) and a clamping block (1704); the surface of the supporting block (1701) is provided with a threaded rod (1702); the end of the threaded rod (1702) is provided with a rotating block (1703); and the end of the threaded rod (1702) is provided with a clamping block (1704).
5. According to the structure of an efficient and energy-saving industrial resistance furnace as claimed in claim 1, Features: A sealed door (7) is hinged on the surface of the furnace body (1), and a handle (8) is provided on the surface of the sealed door (7).
6. The high-efficiency and energy-saving industrial resistance furnace structure according to claim 1, Features: A guide groove (18) is provided on the surface of the movable plate (15).
7. The high-efficiency and energy-saving industrial resistance furnace structure according to claim 1, Features: The surface of the movable plate (15) is provided with a heat conduction groove (16), and the bottom of the furnace body (1) is provided with a supporting leg (2).