Baffle plate and shell-and-tube heat exchanger

Through the modularly designed baffle, using multiple sets of connecting plates and standardized fixed through grooves and other components, the inadequate customization and flexibility of the integrated molded baffle is solved, and rapid assembly and efficient production are achieved, and applicable scope.

CN222187988UActive Publication Date: 2024-12-17NANJING BODA XUN METAL TECH CO LTD
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Patent Information

Application Number
CN202420105076.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-17
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The integrated baffle plate has poor customization and flexibility. The mold needs to be remade when the design changes, and the entire unit needs to be replaced when the damage affects the production process.

Method used

A modular structure with multiple sets of connecting plates, fixed through grooves, limiting plates, side plates, positioning holes and positioning bolts is designed. These components are combined to form a plate body to achieve rapid and accurate assembly and adjustment.

Benefits of technology

Improves the adaptability of baffle plates and design flexibility of heat exchangers, simplifies the manufacturing process, reduces production costs, and improves assembly efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The baffle plate comprises a plate body, the plate body is provided with a plurality of groups of connecting plates, and each group of connecting plates is provided with a plurality of groups of mounting holes; fixing through grooves are formed in the connecting plates, the positions of the multiple sets of fixing through grooves are matched, fixing plates are arranged among the multiple sets of fixing through grooves, the fixing plates are matched with the fixing through grooves, the fixing plates are arranged in the fixing through grooves, and the multiple sets of connecting plates are combined into a plate body through the fixing plates; the baffle plate has the beneficial effects that the connecting plates with various specifications are adopted, so that the design of the baffle plate has high adaptability, and the baffle plate can be flexibly adjusted and customized according to different heat exchanger design requirements, so that the application range of the baffle plate is expanded.
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Description

Technical Field

[0001] The utility model relates to a baffle and a shell and tube heat exchanger. Background Art

[0002] Baffles are a component used in shell and tube heat exchangers to change the flow direction, diffuse or evenly distribute the fluid. They can be designed to be integrally formed. Integrally formed baffles are usually a single structure made by casting, injection molding or metal sheet stamping. This structure usually has good strength and sealing performance because it has no seams.

[0003] However, the one-piece molded baffle is poor in customization and flexibility, and the mold needs to be remade when the design changes, which is extremely disadvantageous for customization and small-batch production. Moreover, when the baffle is damaged, the entire unit may need to be replaced, which will affect the normal production process. In view of this, the utility model proposes a baffle and a shell and tube heat exchanger to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a baffle and a shell and tube heat exchanger to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A baffle plate comprises a plate body, wherein the plate body is provided with a plurality of groups of connecting plates, and each group of connecting plates is provided with a plurality of groups of mounting holes;

[0007] The connecting plate is provided with fixed through grooves, and the positions of multiple groups of the fixed through grooves are matched. A fixed plate is arranged between the multiple groups of the fixed through grooves. The fixed plate and the fixed through grooves are matched with each other, and the fixed plate is arranged in the fixed through groove. The fixed plate combines multiple groups of connecting plates to form a plate body.

[0008] As an improvement of the above technical solution, a limiting plate is arranged between the two groups of connecting plates, and the limiting plate is arranged at the joint of the two groups of connecting plates.

[0009] As an improvement of the above technical solution, two groups of side plates are arranged on the limit plate, and a limit groove is arranged between the two groups of side plates;

[0010] The connecting plate is arranged in the limiting groove.

[0011] As an improvement of the above technical solution, a connecting through slot is provided on the limit plate, and the connecting through slot matches the position and size of the fixed through slot;

[0012] The fixing plate is arranged in the connecting through groove.

[0013] As an improvement of the above technical solution, a positioning hole A is provided on the connecting plate, and a positioning hole B is provided on the fixing plate;

[0014] A positioning bolt is arranged between the positioning hole A and the positioning hole B.

[0015] As an improvement of the above technical solution, the fixing through groove is arranged at the center of the connecting plate.

[0016] As an improvement of the above technical solution, the connecting through groove is arranged at the center of the limiting plate.

[0017] A shell and tube heat exchanger comprises a baffle as described in any one of the above items.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] The specifications of multiple sets of connecting plates are different, but multiple sets of connecting plates are combined to form a plate body, which is fan-shaped, and the mounting holes are used for the installation of heat exchange tubes;

[0020] Of course, during assembly, multiple sets of connecting plates are butted together, and multiple sets of fixing slots are aligned, and then fixing plates are inserted into the multiple sets of fixing slots until the fixing plates connect the multiple sets of connecting plates in series to form a plate body;

[0021] The use of connecting plates of various specifications makes the design of the baffle highly adaptable and can be flexibly adjusted and customized according to different heat exchanger design requirements, thereby expanding the scope of application of the baffle; at the same time, through standardized fixed grooves and fixed plates, a fast and accurate assembly process is achieved, improving the efficiency of the entire heat exchanger assembly and the production capacity of the production line; finally, the modular component design of the baffle is conducive to standardized production, simplifies the manufacturing process, reduces production costs, and facilitates inventory management and rapid response to market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 3 This is a schematic diagram of the structure of the connecting plate of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the limit plate of the utility model;

[0026] Figure 5 It is a structural schematic diagram of the fixing plate of the utility model.

[0027] In the figure: 10, plate body; 11, connecting plate; 111, mounting hole; 112, fixing slot; 113, positioning hole A; 20, limit plate; 21, side plate; 22, connecting slot; 30, positioning bolt; 40, fixing plate; 41, positioning hole B. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example:

[0030] like Figure 1-5 As shown, this embodiment provides a baffle, including a plate body 10, wherein the plate body 10 is provided with a plurality of groups of connecting plates 11, and each group of the connecting plates 11 is provided with a plurality of groups of mounting holes 111;

[0031] The connecting plate 11 is provided with a fixed through groove 112, and the positions of multiple groups of the fixed through grooves 112 are matched. A fixed plate 40 is arranged between the multiple groups of the fixed through grooves 112, and the fixed plate 40 matches the fixed through groove 112 and is arranged in the fixed through groove 112. The fixed plate 40 combines multiple groups of connecting plates 11 to form a plate body 10.

[0032] In this embodiment, the multiple groups of connecting plates 11 have different specifications, but the multiple groups of connecting plates 11 are combined to form a plate body 10, and the plate body 10 is fan-shaped, wherein the mounting holes 111 are used for mounting heat exchange tubes;

[0033] Of course, during assembly, multiple groups of connecting plates 11 are butted together, and multiple groups of fixing slots 112 are aligned, and then the fixing plates 40 are inserted into the multiple groups of fixing slots 112 until the fixing plates 40 connect the multiple groups of connecting plates 11 in series to form the plate body 10;

[0034] The use of connecting plates 11 of various specifications makes the design of the baffle highly adaptable and can be flexibly adjusted and customized according to different heat exchanger design requirements, thereby expanding the scope of application of the baffle; at the same time, through the standardized fixed through grooves 112 and fixed plates 40, a fast and accurate assembly process is achieved, improving the efficiency of the entire heat exchanger assembly and the production capacity of the production line; finally, the modular component design of the baffle is conducive to standardized production, simplifies the manufacturing process, reduces production costs, and facilitates inventory management and rapid response to market demand.

[0035] Specifically, a limiting plate 20 is disposed between the two groups of connecting plates 11 , and the limiting plate 20 is disposed at the joint between the two groups of connecting plates 11 .

[0036] Specifically, the limiting plate 20 is provided with two groups of side plates 21, and a limiting groove is provided between the two groups of side plates 21;

[0037] The connecting plate 11 is arranged in the limiting groove.

[0038] In this embodiment, the above-mentioned limit plate 20 and side plate 21 can be accurately docked at the predetermined position during the assembly process, ensuring the overall shape and dimensional accuracy after assembly. At the same time, because the limit plate 20 provides a clear docking reference, the assembler can complete the assembly work more quickly and intuitively, reducing the time for adjustment and repositioning during the assembly process.

[0039] Specifically, the limiting plate 20 is provided with a connecting through slot 22, and the connecting through slot 22 matches the position and size of the fixing through slot 112;

[0040] The fixing plate 40 is disposed in the connecting groove 22 .

[0041] In this embodiment, the connecting through groove 22 can facilitate the installation of the fixing plate 40 .

[0042] Specifically, the connection plate 11 is provided with a positioning hole A113, and the fixing plate 40 is provided with a positioning hole B41;

[0043] A positioning bolt 30 is disposed between the positioning hole A113 and the positioning hole B41.

[0044] In this embodiment, the design of the positioning hole A113 and the positioning hole B41, combined with the use of the positioning bolt 30, ensures that the connecting plate 11 and the fixing plate 40 can be accurately aligned during assembly, maintaining the correct positional relationship of the assembly in three-dimensional space, thereby ensuring the consistency and repeatability of the assembly; at the same time, the positioning bolt 30 firmly connects the connecting plate 11 and the fixing plate 40 together through the positioning hole A113 and the positioning hole B41, providing additional structural strength to prevent loosening due to vibration or impact during operation.

[0045] Specifically, the fixing through groove 112 is disposed at the center of the connecting plate 11 ; and the connecting through groove 22 is disposed at the center of the limiting plate 20 .

[0046] A shell and tube heat exchanger comprises a baffle as described in any one of the above items.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A baffle, Features: It comprises a plate body (10), wherein the plate body (10) is provided with a plurality of groups of connecting plates (11), and each group of connecting plates (11) is provided with a plurality of groups of mounting holes (111); The connection plate (11) is provided with a fixed through slot (112), and a plurality of groups of the fixed through slots (112) are positioned in a matching manner. A fixed plate (40) is arranged between the plurality of groups of the fixed through slots (112), and the fixed plate (40) and the fixed through slot (112) are matched with each other, and the fixed plate (40) is arranged in the fixed through slot (112). The fixed plate (40) combines the plurality of groups of connection plates (11) to form a plate body (10).

2. A baffle according to claim 1, Features: A limit plate (20) is provided between the two groups of connecting plates (11), and the limit plate (20) is provided at the joint between the two groups of connecting plates (11).

3. A baffle according to claim 2, Features: Two groups of side plates (21) are arranged on the limiting plate (20), and a limiting groove is arranged between the two groups of side plates (21); The connecting plate (11) is arranged in the limiting groove.

4. A baffle according to claim 3, Features: The limiting plate (20) is provided with a connecting through slot (22), and the connecting through slot (22) matches the fixed through slot (112) in position and size; The fixing plate (40) is arranged in the connecting through groove (22).

5. A baffle according to claim 1, Features: The connecting plate (11) is provided with a positioning hole A (113), and the fixing plate (40) is provided with a positioning hole B (41); A positioning bolt (30) is provided between the positioning hole A (113) and the positioning hole B (41).

6. A baffle according to claim 1, Features: The fixing through groove (112) is arranged at the center of the connecting plate (11).

7. A baffle according to claim 4, Features: The connecting through groove (22) is arranged at the center of the limiting plate (20).

8. A shell and tube heat exchanger, Features: A baffle comprising any one of claims 1 to 7.