Automatic device for automatically detecting broken column defect and new energy automobile detection equipment

Abstract

The utility model provides an automatic device for automatically detecting a broken column defect and new energy automobile detection equipment, the automatic device for automatically detecting the broken column defect comprises a detection assembly, a fixing assembly, an accommodating table and a rack, the detection assembly comprises a protective shell, a first mounting plate, a second mounting plate and a plurality of distance detection pieces, each distance detection piece is arranged towards the containing cavity, and the multiple distance detection pieces are used for detecting cylinders of products. Products are automatically detected through the detection assembly, so that labor is saved, and the detection efficiency is improved; according to products with different structures, different programs can be selected to control the operation of the distance detection pieces in the detection assemblies, and one cylinder of each product corresponds to one distance detection piece in the detection assembly, so that the products with different numbers of cylinders can be detected by arranging the plurality of distance detection assemblies, and the detection efficiency is improved. Therefore, the device can detect products with various structures, and one machine with multiple controls is realized.

Description

Technical Field

[0001] The present disclosure relates to the field of automatic detection, and in particular to an automatic device for automatically detecting broken column defects and new energy vehicle detection equipment. Background Art

[0002] After the semi-finished die-casting parts are processed, it is usually necessary to detect whether the structure of the die-casting parts is qualified, especially whether the cylinder of the die-casting parts is broken, so as to prevent defective products from entering the subsequent processing steps and affecting the processing yield of subsequent products. The traditional method of detecting the structure of die-casting parts is usually through manual judgment, that is, visually inspecting the cylinder of the die-casting parts, and removing the die-casting parts with broken columns for reprocessing. However, for die-casting parts with more complex structures and more types and structures, manual inspection is inefficient and the inspection effect is poor.

[0003] In order to solve the above problems, a Chinese patent with application number CN201510902476.9 discloses a device for detecting die-castings, including a base, a cylinder arranged on the base, and a detection piece driven to move by the cylinder, the cylinder rod of the cylinder is connected to the detection piece, the cylinder rod extends out to drive the detection piece to cover the cylinder of the die-casting, the data signal of the resistance of the detection piece to the cylinder is transmitted to the control device through the detection piece, and whether the cylinder meets the standard is judged by the size of the resistance, the detection piece is a slender rod-shaped structure, a circular channel is provided inside the detection piece, the opening of the circular channel is set on the end face of the detection piece, and the straight cylinder can pass through the circular channel.

[0004] However, since the above-mentioned device for detecting die-castings has a fixed structure, the detection part is fixed on the base plate, the detection part is a slender rod-shaped structure, and the detection part of the above-mentioned device is fixed as one, it can only detect die-castings with a cylindrical structure. If the die-casting is formed with multiple cylinders, the above-mentioned device is not suitable for detection, that is, the adaptability of the above-mentioned device is poor.

[0005] Therefore, there is a need for an automatic die-casting inspection device that can improve inspection efficiency and inspect die-castings with various structures. Utility Model Content

[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide an automated device for automatically detecting broken column defects of die castings of various structures and a new energy vehicle detection device thereof, which can improve detection efficiency.

[0007] The purpose of this disclosure is achieved through the following technical solutions:

[0008] An automated device for automatically detecting broken column defects, comprising a detection component, a fixing component, a accommodating platform and a frame, wherein the fixing component is mounted on the frame, the accommodating platform is detachably connected to the frame, the detection component is fixedly connected to the fixing component, and the accommodating platform is provided with an accommodating cavity, and the accommodating cavity is used to accommodate products;

[0009] The detection assembly includes a protective shell, a first mounting plate, a second mounting plate and a plurality of distance detection members, the protective shell is fixedly connected to the first mounting plate, the first mounting plate is fixedly connected to the second mounting plate, the first mounting plate is provided with a plurality of first mounting holes arranged at intervals, the second mounting plate is provided with a plurality of second mounting holes arranged at intervals, each of the distance detection members sequentially passes through the corresponding first mounting hole and the second mounting hole and is connected to the second mounting plate, each of the distance detection members is arranged toward the accommodating cavity, and the plurality of distance detection members are used to detect the cylinder of the product;

[0010] In one embodiment, the fixing assembly includes a first fixing column, a second fixing column, a first fixing seat, and a second fixing seat, the first fixing seat is fixedly connected to the first mounting plate, the second fixing seat is fixedly connected to the frame, the first fixing seat is provided with a first connecting hole, the second fixing seat is provided with a second connecting hole, the first fixing column passes through the first connecting hole and the second connecting hole in sequence and is fixedly connected to the second fixing seat, and the second fixing column is fixedly connected to the first mounting plate and the frame.

[0011] In one embodiment, the automated device for automatically detecting broken column defects also includes a first screw connection component, the accommodating table is provided with a first screw connection hole, the frame is provided with a second screw connection hole, and the first screw connection component passes through the first screw connection hole and the second screw connection hole in sequence to fix the accommodating table and the frame.

[0012] In one embodiment, the detection component also includes a second screw connection component, the protective shell is provided with a third screw connection hole, the first mounting plate is provided with a fourth screw connection hole, and the second screw connection component passes through the third screw connection hole and the fourth screw connection hole in sequence to fix the protective shell to the first mounting plate.

[0013] In one of the embodiments, the automated device for automatically detecting broken column defects further includes a controller, wherein the controller is fixedly connected to the frame, and the controller is electrically connected to the distance detection element.

[0014] In one of the embodiments, a recovery chamber is provided inside the frame, a recovery port is provided on the top of the frame, the recovery port is connected to the recovery chamber, and the recovery chamber is used to store defective products containing broken columns.

[0015] In one embodiment, the distance detecting member is protruding from the second mounting plate.

[0016] In one embodiment, the outer peripheral wall of the distance detecting member is provided with an external thread structure, and the hole wall of the second mounting hole is provided with an internal thread structure, and the external thread structure and the internal thread structure are screwed together to screw the second mounting plate to the distance detecting member.

[0017] In one embodiment, there are two accommodating tables, and the two accommodating tables are spaced apart on the top of the frame.

[0018] A new energy vehicle testing device comprises an automated device for automatically detecting broken column defects as described in any of the above embodiments.

[0019] Compared with the prior art, the present invention has at least the following advantages:

[0020] The above-mentioned automated device for automatically detecting broken column defects includes a detection component, a fixing component, a receiving table and a frame. The product detection process is as follows: first, the product is placed on the receiving table. After the device is started, the distance detection component detects the cylinder height of the product to determine whether the product contains a broken column defect. If it contains a broken column defect, the distance detection component releases a signal to stop the device. If there is no broken column defect, the product is taken out and enters the next cycle. The product is automatically detected by the detection component to save labor and improve the detection efficiency. Furthermore, for products with different structures, different programs can be selected to control the operation of the distance detection component in the detection component, and one cylinder of the product corresponds to one distance detection component in the detection component. Therefore, by providing multiple distance detection components, products containing different numbers of cylinders can be detected, so that the device can detect products with multiple structures and realize "one machine, multiple controls". BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 A schematic diagram of the structure of an automated device for automatically detecting broken column defects according to an embodiment;

[0023] Figure 2 for Figure 1 A schematic diagram of the structure of the detection component of the automated device for automatically detecting broken column defects is shown;

[0024] Figure 3 for Figure 1 A schematic structural diagram of a first mounting plate of an automated device for automatically detecting broken column defects is shown;

[0025] Figure 4 for Figure 1 A schematic structural diagram of a first mounting plate and a second mounting plate of an automated device for automatically detecting broken column defects is shown;

[0026] Figure 5 for Figure 1 A schematic structural diagram of a first mounting plate and a protective housing of an automated device for automatically detecting broken column defects;

[0027] Figure 6 for Figure 1 A schematic diagram of the structure of the fixed components of the automated device for automatically detecting broken column defects is shown;

[0028] Figure 7 A schematic diagram of the structure of a product of an embodiment;

[0029] Figure 8 A schematic diagram of the structure of a product of another structure of an embodiment. DETAILED DESCRIPTION

[0030] In order to facilitate the understanding of the present disclosure, the present disclosure will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present disclosure are given in the drawings. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present disclosure more thoroughly and comprehensively understood.

[0031] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present disclosure. The terms used herein in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0033] The present disclosure provides an automated device for automatically detecting broken column defects, comprising a detection component, a fixing component, a accommodating table and a frame, wherein the fixing component is mounted on the frame, the accommodating table is detachably connected to the frame, the detection component is fixedly connected to the fixing component, the accommodating table is provided with an accommodating cavity, and the accommodating cavity is used to accommodate products, the detection component comprises a protective shell, a first mounting plate, a second mounting plate and a plurality of distance detection components, the protective shell is fixedly connected to the first mounting plate, the first mounting plate is fixedly connected to the second mounting plate, the first mounting plate is provided with a plurality of first mounting holes arranged at intervals, the second mounting plate is provided with a plurality of second mounting holes arranged at intervals, each of the distance detection components passes through the corresponding first mounting hole and the second mounting hole in sequence and is connected to the second mounting plate, each of the distance detection components is arranged toward the accommodating cavity, and the plurality of distance detection components are used to detect the cylinder of the product.

[0034] The above-mentioned automated device for automatically detecting broken column defects includes a detection component, a fixing component, a receiving table and a frame. The product detection process is as follows: first, the product is placed on the receiving table. After the device is started, the distance detection component detects the cylinder height of the product to determine whether the product contains a broken column defect. If it contains a broken column defect, the distance detection component releases a signal to stop the device. If there is no broken column defect, the product is taken out and enters the next cycle. The product is automatically detected by the detection component to save labor and improve the detection efficiency. Furthermore, for products with different structures, different programs can be selected to control the operation of the distance detection component in the detection component, and one cylinder of the product corresponds to one distance detection component in the detection component. Therefore, by providing multiple distance detection components, products containing different numbers of cylinders can be detected, so that the device can detect products with multiple structures and realize "one machine, multiple controls".

[0035] In order to better understand the technical solutions and beneficial effects of the present invention, the present invention is further described in detail below in conjunction with specific embodiments:

[0036] like Figures 1 to 4 and Figure 7 and Figure 8As shown, an automated device 10 for automatically detecting broken column defects in one embodiment includes a detection component 100, a fixing component 200, a receiving table 300 and a frame 400, wherein the fixing component 200 is installed on the frame 400, the receiving table 300 is detachably connected to the frame 400, the detection component 100 is fixedly connected to the fixing component 200, and the receiving table 300 is provided with a receiving cavity 310, and the receiving cavity 310 is used to receive the product 10a. Furthermore, the detection assembly 100 includes a protective shell 130, a first mounting plate 110, a second mounting plate 120 and a plurality of distance detection members 140, the protective shell 130 is fixedly connected to the first mounting plate 110, the first mounting plate 110 is fixedly connected to the second mounting plate 120, the first mounting plate 110 is provided with a plurality of first mounting holes 110a arranged at intervals, the second mounting plate 120 is provided with a plurality of second mounting holes 120a arranged at intervals, each of the distance detection members 140 passes through the corresponding first mounting hole 110a and the second mounting hole 120a in sequence and is connected to the second mounting plate 120, each of the distance detection members 140 is arranged toward the accommodating cavity 310, and the plurality of distance detection members 140 are used to detect the cylinder 10n of the product 10a.

[0037] In this embodiment, the detection process of product 10a is as follows: first, product 10a is placed on the receiving table 300. After the device is started, the distance detection component 140 detects the height of the cylinder 10n of product 10a to determine whether product 10a contains a broken column defect. If it contains a broken column defect, the distance detection component 140 releases a signal to stop the device from operating. If there is no broken column defect, the product 10a is taken out and enters the next cycle. It can be understood that in this embodiment, the distance detection component 140 in the detection component 100 is an optical fiber sensor. Each optical fiber sensor automatically senses the distance between it and the cylinder 10n on the product 10a as a signal and compares the signal with the preset distance to determine whether product 10a contains a broken column defect. The detection component 100 automatically detects the product 10a to save labor and improve detection efficiency. Furthermore, for products 10a with different structures, different programs can be selected to control the operation of the distance detection component 140 in the detection component 100, and one cylinder 10n of the product 10a corresponds to one distance detection component 140 in the detection component 100. Therefore, by providing multiple distance detection components 100, products 10a containing different numbers of cylinders 10n can be detected, so that the device can detect products 10a with various structures, realizing "one machine with multiple controls", that is, one machine can control the detection of multiple products.

[0038] It should be noted that the method of selecting different programs to control the distance detection component to work belongs to the prior art and is not within the scope of protection of this application. This application only protects the positional relationship and connection relationship of each structure in the device.

[0039] like Figure 6 As shown, in one embodiment, the fixing assembly 200 includes a first fixing column 210, a second fixing column 220, a first fixing seat 211, and a second fixing seat 212. The first fixing seat 211 is fixedly connected to the first mounting plate 110, and the second fixing seat 212 is fixedly connected to the frame 400. The first fixing seat 211 is provided with a first connection hole 211b, and the second fixing seat 212 is provided with a second connection hole 212b. The first fixing column 210 passes through the first connection hole 211b and the second connection hole 212b in sequence and is fixedly connected to the second fixing seat 212, and the second fixing column 220 is fixedly connected to the first mounting plate 110 and the frame 400. It can be understood that the first fixing seat 211 is fixedly connected to the first mounting plate 110 by the second fixing seat 212 being fixedly connected to the frame 400, so that the detection assembly 100 can work normally, that is, the fixing assembly 200 provides a supporting and fixing function for the detection assembly 100.

[0040] like Figure 1 and Figure 7 As shown, in one embodiment, the automatic device 10 for automatically detecting broken column defects further includes a first screw connection member (not shown), the receiving platform 300 is provided with a first screw connection hole 300c, the frame 400 is provided with a second screw connection hole 400c, and the first screw connection member sequentially passes through the first screw connection hole 300c and the second screw connection hole 400c to fix the receiving platform 300 with the frame 400. In this embodiment, the first screw connection member is a screw, and it can be understood that the screw is simple and convenient to disassemble and assemble. When it is necessary to detect products 10a with different structures, the receiving platform 300 can be quickly replaced by removing the screw to place products 10a with different structures, so that the device is easy to disassemble and assemble.

[0041] like Figure 2 , Figure 3 and Figure 5As shown, in one embodiment, the detection assembly 100 further includes a second screw connection member (not shown), the protective housing 130 is provided with a third screw connection hole 130c, the first mounting plate 110 is provided with a fourth screw connection hole 110c, and the second screw connection member sequentially passes through the third screw connection hole 130c and the fourth screw connection hole 110c, so that the protective housing 130 is fixedly connected to the first mounting plate 110. In this embodiment, the second screw connection member is a screw, and the protective housing 130 is fixedly connected to the second mounting plate 120 by the screw, so that the protective housing 130 provides protection for the distance detection member 140 in the protective housing 130.

[0042] like Figure 1 and Figure 7 As shown, in one embodiment, the automatic device 10 for automatically detecting broken column defects further includes a controller 500, the controller 500 is fixedly connected to the frame 400, and the controller 500 is electrically connected to the distance detection member 140. In this embodiment, the controller 500 receives the signal of the optical fiber sensor and compares the signal with the preset distance to determine whether the product 10a contains a broken column defect. At the same time, the controller 500 is also provided with a switch button to control the opening and closing of the device. Furthermore, the controller can also select different programs to control the operation of each distance detection member to adapt to products with different numbers of cylinders.

[0043] like Figure 1 As shown, in one embodiment, a recovery chamber 410 is provided inside the frame 400, and a recovery port 420 is provided on the top of the frame 400, and the recovery port 420 is connected to the recovery chamber 410, and the recovery chamber 410 is used to store defective products containing broken columns. It can be understood that the recovery port is arranged on one side of the accommodating table. When the distance detection part detects a product with a broken column defect, the defective product is manually placed into the recovery port and then falls into the recovery chamber, making the operation of defective product recovery more convenient. In this embodiment, the recovery port 420 is rectangular. It can be understood that according to different application scenarios, the recovery port 420 can also be in other shapes such as a circle and an arc.

[0044] like Figure 2 As shown, in one embodiment, the distance detection member 140 is convexly disposed on the second mounting plate 120. It can be understood that the distance detection member 140 is convexly disposed on the second mounting plate 120, so that the detection probe of the distance detection member 140 is convexly disposed on the second mounting plate 120, so that the detection accuracy of the distance detection member 140 is higher.

[0045] like Figure 2As shown, in one embodiment, the outer peripheral wall of the distance detection member 140 is provided with an external thread structure (not shown), and the hole wall of the second mounting hole 120a is provided with an internal thread structure (not shown), and the external thread structure and the internal thread structure are screwed together to screw the second mounting plate 120 with the distance detection member 140. It can be understood that the distance detection member 140 is connected to the second mounting plate 120 by screwing, and the screwing makes the installation and replacement of the distance detection member 140 simple and convenient.

[0046] like Figure 1 and Figure 7 As shown, in one embodiment, the number of the accommodating tables 300 is two, and the two accommodating tables 300 are arranged at intervals on the top of the frame 400. It can be understood that by providing two accommodating tables 300 to place two products 10a for simultaneous inspection, the inspection efficiency is further improved.

[0047] The present application also provides a new energy vehicle detection device, including an automated device 10 for automatically detecting broken column defects according to any of the above embodiments.

[0048] Compared with the prior art, the present invention has at least the following advantages:

[0049] The above-mentioned automatic device 10 for automatically detecting broken column defects includes a detection component 100, a fixing component 200, a receiving platform 300 and a frame 400. The detection process of the product 10a is as follows: first, the product 10a is placed on the receiving platform 300. After the device is started, the distance detection component 140 detects the height of the cylinder 10n of the product 10a to determine whether the product 10a contains a broken column defect. If the product 10a contains a broken column defect, the distance detection component 140 releases a signal to stop the device. If the product 10a does not contain a broken column defect, the product 10a is taken out and enters the next cycle. The detection component 100 automatically detects the product 10a to save manpower and improve detection efficiency; further, for products 10a with different structures, different programs can be selected to control the operation of the distance detection component 140 in the detection component 100, and one cylinder 10n of the product 10a corresponds to one distance detection component 140 in the detection component 100. Therefore, by providing multiple distance detection components 100, products 10a containing different numbers of cylinders 10n can be detected, so that the device can detect products 10a with various structures and realize "one machine, multiple controls".

[0050] The above-mentioned embodiments only express several implementation methods of the present disclosure, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the protection scope of the patent of the present disclosure shall be based on the attached claims.

Claims

1. An automated device for automatically detecting broken column defects, comprising a detection component, a fixing component, a receiving platform and a frame, wherein the fixing component is mounted on the frame, the receiving platform is detachably connected to the frame, the detection component is fixedly connected to the fixing component, the receiving platform is provided with a receiving cavity, the receiving cavity is used to receive the product, and is characterized in that: The detection assembly includes a protective shell, a first mounting plate, a second mounting plate and a plurality of distance detection members, the protective shell is fixedly connected to the first mounting plate, the first mounting plate is fixedly connected to the second mounting plate, the first mounting plate is provided with a plurality of first mounting holes arranged at intervals, the second mounting plate is provided with a plurality of second mounting holes arranged at intervals, each of the distance detection members passes through the corresponding first mounting hole and the second mounting hole in sequence and is connected to the second mounting plate, each of the distance detection members is arranged toward the accommodating cavity, and the plurality of distance detection members are used to detect the cylinder of the product.

2. The automatic device for automatically detecting broken column defects according to claim 1 is characterized in that: The fixing assembly includes a first fixing column, a second fixing column, a first fixing seat, and a second fixing seat. The first fixing seat is fixedly connected to the first mounting plate, and the second fixing seat is fixedly connected to the frame. The first fixing seat is provided with a first connecting hole, and the second fixing seat is provided with a second connecting hole. The first fixing column passes through the first connecting hole and the second connecting hole in sequence and is fixedly connected to the second fixing seat. The second fixing column is fixedly connected to the first mounting plate and the frame.

3. The automatic device for automatically detecting broken column defects according to claim 1 is characterized in that: The automated device for automatically detecting broken column defects also includes a first screw connection member, the accommodating platform is provided with a first screw connection hole, the frame is provided with a second screw connection hole, and the first screw connection member passes through the first screw connection hole and the second screw connection hole in sequence to fix the accommodating platform and the frame.

4. The automatic device for automatically detecting broken column defects according to claim 1 is characterized in that: The detection component also includes a second screw connection component, the protective shell is provided with a third screw connection hole, the first mounting plate is provided with a fourth screw connection hole, and the second screw connection component passes through the third screw connection hole and the fourth screw connection hole in sequence to fix the protective shell to the first mounting plate.

5. The automatic device for automatically detecting broken column defects according to claim 1 is characterized in that: The automated device for automatically detecting broken column defects also includes a controller, which is fixedly connected to the frame and electrically connected to the distance detection component.

6. The automatic device for automatically detecting broken column defects according to claim 1, characterized in that: A recovery chamber is provided inside the frame, a recovery port is provided on the top of the frame, the recovery port is communicated with the recovery chamber, and the recovery chamber is used to store defective products containing broken columns.

7. The automatic device for automatically detecting broken column defects according to claim 1 is characterized in that: The distance detecting member is protrudingly disposed on the second mounting plate.

8. The automatic device for automatically detecting broken column defects according to claim 1, characterized in that: An outer peripheral wall of the distance detecting member is provided with an external thread structure, and a hole wall of the second mounting hole is provided with an internal thread structure, and the external thread structure and the internal thread structure are screwed together so that the second mounting plate is screwed to the distance detecting member.

9. The automatic device for automatically detecting broken column defects according to claim 1, characterized in that: The number of the accommodating tables is two, and the two accommodating tables are arranged at a distance on the top of the frame.

10. A new energy vehicle testing device, characterized in that: An automated device for automatically detecting broken column defects comprising any one of claims 1 to 9.

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