Valve test bed

By designing a valve test bench with multiple operating stations, using a rotary frame and sealing plate to achieve simultaneous operation of multiple stations, the problem of low efficiency of existing single station equipment is solved, the efficiency of valve test is improved and operation is ensured. Stability and safety.

CN222188695UActive Publication Date: 2024-12-17ZHEJIANG WANGU AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420974836.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-17
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing valve testing equipment is designed in a single work station, which leads to low testing efficiency. One valve needs to be disassembled and installed before the next valve can be installed, which is relatively inefficient.

Method used

A valve test bench with multiple operating stations is designed, including a bench, a reservoir and a rotary frame, equipped with at least two detection mechanisms and positioning components, and the valve sealing and testing is realized through the rotary frame and the sealing disc, allowing the simultaneous Perform multiple workstation operations to improve test efficiency.

Benefits of technology

Through the multi-station design, the efficiency of valve test is significantly improved, the disassembly and assembly time is reduced, the stability and accuracy of operation are ensured, and the water spraying problem caused by leakage is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a valve test bench, which comprises a bench frame and a reservoir formed on the bench frame, the bench frame is rotatably provided with a rotating frame above the reservoir, the rotating frame is provided with at least two detection mechanisms, a positioning assembly is formed between the rotating frame and the bench frame, and when the positioning assembly is in a positioning state, the detection mechanisms are arranged on the rotating frame. Wherein one detection mechanism is submerged in the reservoir, and the detection mechanism comprises two sealing discs, a detection station formed between the two sealing discs, an abutting piece for driving one sealing disc to move towards the other sealing disc, and an air inlet branch pipe arranged on one sealing disc. The valve testing machine has the following advantages and effects that the valve testing machine is provided with multiple operation stations, so that the testing efficiency of the valve is improved.
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Description

Technical Field

[0001] The utility model relates to valve detection equipment, in particular to a valve test bench. Background Art

[0002] A valve is a device used to control the flow of fluids. It can open, close or regulate the flow of liquids, gases or slurries flowing through pipes. Valves are widely used in both industrial and domestic applications. For example, they are used to control the flow of tap water in homes and to control various fluids in chemical reactions in the industrial field. After production, valves usually need to undergo a series of tests to ensure their performance and safety, including valve sealing tests.

[0003] As the name implies, the sealing test is to detect the sealing of the production valve to see if it leaks, so as to detect whether it is a qualified product. The existing test equipment for the valve detection operation is to place the valve to be tested at the detection station, and then the driving part drives the sealing part to seal the two ends of the valve, and then pass high-pressure gas into the valve to see if the valve leaks. The existing test equipment is often a single station, and the next valve can only be installed and tested after the previous valve is disassembled and assembled, which leads to a low test efficiency of the test equipment. Based on the above problems, the present invention is conceived. Utility Model Content

[0004] The utility model aims to provide a valve test bench, which has multiple operating stations to improve the test efficiency of the valve.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a valve test bench, including a test bench and a water reservoir formed on the test bench, a rotating frame rotatably arranged on the test bench and located above the water reservoir, at least two detection mechanisms are distributed on the rotating frame, a positioning assembly is formed between the rotating frame and the test bench, when the positioning assembly is in a positioning state, one of the detection mechanisms is submerged in the water reservoir, the detection mechanism includes two sealing disks, a detection station formed between the two sealing disks, a fastening member driving one of the sealing disks to move toward the other sealing disk, and an air intake branch pipe arranged on one of the sealing disks.

[0006] By adopting the above technical solution, the valve to be tested is installed at the testing station, and the sealing disk is driven to move by the fastener to achieve the sealing of the two ends of the valve by the sealing disk, and then the rotating frame is rotated to immerse the valve on one of the testing mechanisms into the water reservoir for testing and testing operations. Then the staff can disassemble and assemble the valves on the other testing mechanisms that are not immersed in the water reservoir to make up for the time wasted during the testing and replacement processes, so as to improve the test efficiency of the valve. The positioning component can well control the rotation positioning of the rotating frame to ensure the stable and orderly operation of each station.

[0007] It is further configured as follows: one of the inspection stations is a placement station, a supporting block is provided on one of the sealing disks corresponding to each of the inspection stations and the supporting block is arranged on an end surface of the sealing disk facing the other sealing disk, an adjusting locking assembly that moves radially along the sealing disk is provided between the supporting block and the sealing disk, when the supporting block moves to the placement station, the supporting block is located below the inspection station, and the outlet end of the air inlet branch pipe is located at the center of the sealing disk and is communicated with the inspection station.

[0008] By adopting the above technical solution, during the process of installing the valve at the placement station, one end of the valve is first placed above the support block, and the support block is used to bear the gravity formed by the valve during installation, so as to better adjust the valve position and align it with the sealing disk in the future, thereby facilitating the sealing effect of the two sealing disks behind on the valve, making the operation more convenient and labor-saving. The position of the support block is adjusted by setting an adjustment locking component to realize the support operation of valves of different sizes, ensuring the precise communication between the inner cavity of the valve and the outlet end of the inlet branch pipe.

[0009] It is further configured as follows: the adjustment locking assembly includes a slide groove formed on the outer peripheral wall of the sealing disk, a linkage rod slidably arranged in the slide groove and connected to the supporting block, and a locking bolt threadedly connected to an end face of another sealing disk opposite to the sealing disk and pressed against the linkage rod.

[0010] By adopting the above technical solution, the linkage rod drives the supporting block to move to adjust the position of the supporting block. After the position of the supporting block is adjusted, the supporting block can be fixed by tightening the linkage rod with a locking bolt; and this structure will not affect the sealing function of the sealing disk for the valve.

[0011] It is further configured as follows: each of the air intake branch pipes includes a first air intake section arranged in the sealing disk and a second air intake section arranged in the rotating frame and communicated with the first air intake section; an air intake main pipe is provided on the frame, the air intake main pipe forms a rotating seal with the rotating frame, and the air intake main pipe is communicated with the air intake branch pipes on the detection mechanism submerged in the water tank.

[0012] By adopting the above technical solution, this setting structure ensures that only the air intake branch pipe on the detection mechanism located in the water reservoir can be connected to the air intake main pipe. While simplifying the pipeline, it can also avoid the existing pipeline from interfering with the rotation of the rotating frame, thereby ensuring the feasibility of the structure.

[0013] The further configuration is as follows: the positioning assembly includes a positioning protrusion slidably arranged on the stand at one side of the rotating surface of the rotating frame, a driving spring driving the positioning protrusion to move toward one side of the rotating frame, and at least two positioning embedding grooves formed on the rotating frame, each of the positioning embedding grooves corresponding to a detection mechanism close to a side of the positioning protrusion, and when one of the detection mechanisms is submerged in the water reservoir, the positioning embedding groove corresponding to the detection mechanism corresponds to the positioning protrusion and is provided for embedding.

[0014] By adopting the above technical solution, when the detection mechanism is immersed in the water tank, the corresponding positioning groove and the positioning protrusion are exactly corresponding to each other, so that the positioning protrusion is embedded in the positioning groove under the action of the driving spring to form a positioning, and the separation of the positioning groove and the positioning protrusion is achieved by applying a large force to the rotating frame.

[0015] It is further configured as follows: the number of the detection mechanisms is two groups, and a water baffle is provided between two of the detection mechanisms.

[0016] By adopting the above technical solution, it is possible to avoid water spraying on workers installing the valves due to valve leakage during detection.

[0017] In summary, the utility model has the following beneficial effects: the utility model has multiple operating stations, thereby improving the test efficiency of the valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an embodiment;

[0019] Figure 2 is a cross-sectional view of an embodiment;

[0020] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0021] Figure 4 for Figure 3 Schematic diagram of the local structure in;

[0022] Figure 5 The schematic diagram of the structure of the water retaining plate installed in the embodiment.

[0023] In the figure: 1. test stand; 2. water reservoir; 3. rotating frame; 4. detection mechanism; 41. sealing disk; 42. detection station; 43. fastening member; 44. air intake branch pipe; 5. positioning assembly; 51. positioning protrusion; 52. driving spring; 53. positioning groove; 6. supporting block; 7. adjustment locking assembly; 71. linkage rod; 72. locking bolt; 8. slide groove; 9. air intake main pipe; 10. water baffle. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] refer to Figures 1 to 5 A valve test bench includes a test bench 1 and a water reservoir 2 formed on the test bench 1. A rotating frame 3 located above the water reservoir 2 is rotatably arranged on the test bench 1. At least two detection mechanisms 4 are distributed on the rotating frame 3, and the detection mechanisms 4 are preferably two groups. A positioning assembly 5 is formed between the rotating frame 3 and the test bench 1. When the positioning assembly 5 is in a positioning state, one of the detection mechanisms 4 is submerged in the water reservoir 2. The detection mechanism 4 includes two sealing discs 41, a detection station 42 formed between the two sealing discs 41, a fastening member 43 driving one of the sealing discs 41 to move toward the other sealing disc 41, and an intake branch pipe 44 arranged on one of the sealing discs 41. The fastening member 43 is a cylinder fixedly arranged on the rotating frame 3, wherein one of the sealing discs 41 is fixedly arranged on the rotating frame 3, and the other sealing disc 41 is fixedly arranged on the end of the cylinder piston rod. The interference of the connecting cylinder pipeline can be prevented by rotating the rotating frame 3 forward and backward.

[0026] When one of the inspection stations 42 is located in the water reservoir 2, the other inspection station 42 is located above the water reservoir 2 and is a placement station. A support block 6 is provided on one of the sealing disks 41 corresponding to each inspection station 42, and the support block 6 is provided on one end surface of the sealing disk 41 facing the other sealing disk 41. An adjustment locking assembly 7 is provided between the support block 6 and the sealing disk 41, which moves along the radial direction of the sealing disk 41. When the support block 6 moves to the placement station, the support block 6 is located below the inspection station 42, and the outlet end of the air inlet branch pipe 44 is located at the center of the sealing disk 41 and communicates with the inspection station 42.

[0027] The adjustment locking assembly 7 includes a slide groove 8 formed on the outer peripheral wall of the sealing disk 41, a linkage rod 71 slidably arranged in the slide groove 8 and fixedly connected to the supporting block 6, and a locking bolt 72 threadedly connected to one end face of another sealing disk 41 opposite to the sealing disk 41 and extending into the slide groove 8 to press against the linkage rod 71.

[0028] Each air intake branch pipe 44 includes a first air intake section opened in the sealing disk 41 and a second air intake section opened in the rotating frame 3 and connected to the first air intake section. An air intake main pipe 9 is fixedly arranged on the stand 1, and the air intake main pipe 9 forms a rotating seal with the rotating frame 3 and is connected with the air intake branch pipe 44 on the detection mechanism 4 submerged in the water reservoir 2. The air intake main pipe 9 and the air intake branch pipe 44 are sealed and connected by installing a sealing filler between the stand 1 and the rotating frame 3 to form a rotating seal between the two, and the air intake main pipe 9 is supplied with air by an external air compressor.

[0029] The positioning assembly 5 includes a positioning protrusion 51 slidably arranged on the stand 1 on one side of the rotating circumference of the rotating frame 3, a driving spring 52 driving the positioning protrusion 51 to move toward one side of the rotating frame 3, and two positioning embedding grooves 53 formed on the rotating frame 3, each of which corresponds to one side of the detection mechanism 4 close to the positioning protrusion 51. When one of the detection mechanisms 4 is submerged in the water reservoir 2, the positioning embedding groove 53 corresponding to the detection mechanism 4 corresponds to the positioning protrusion 51 and allows it to be embedded. One end of the driving spring 52 is fixedly connected to the stand 1, and the other end is fixedly connected to the positioning protrusion 51. A water baffle 10 is provided between the two detection mechanisms 4, and the water baffle 10 is fixedly arranged on the rotating frame 3 and is transparent acrylic.

[0030] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A valve test bench, comprising a frame (1) and a water reservoir (2) formed on the frame (1), characterized in that: A rotating frame (3) located above the water reservoir (2) is rotatably arranged on the stand (1), at least two detection mechanisms (4) are distributed on the rotating frame (3), a positioning assembly (5) is formed between the rotating frame (3) and the stand (1), when the positioning assembly (5) is in a positioning state, one of the detection mechanisms (4) is submerged in the water reservoir (2), the detection mechanism (4) comprises two sealing disks (41), a detection station (42) formed between the two sealing disks (41), a fastening member (43) for driving one of the sealing disks (41) to move toward the other sealing disk (41), and an air intake branch pipe (44) arranged on one of the sealing disks (41).

2. The valve test bench according to claim 1, characterized in that: One of the detection stations (42) is a placement station. A supporting block (6) is provided on one of the sealing disks (41) corresponding to each of the detection stations (42), and the supporting block (6) is arranged on an end surface of the sealing disk (41) facing the other sealing disk (41). An adjustment locking component (7) that moves radially along the sealing disk (41) is provided between the supporting block (6) and the sealing disk (41). When the supporting block (6) moves to the placement station, the supporting block (6) is located below the detection station (42), and the outlet end of the air inlet branch pipe (44) is located at the center of the sealing disk (41) and communicates with the detection station (42).

3. The valve test bench according to claim 2, characterized in that: The adjustment locking assembly (7) comprises a slide groove (8) formed on the outer peripheral wall of the sealing disk (41), a linkage rod (71) slidably arranged in the slide groove (8) and connected to the supporting block (6), and a locking bolt (72) threadedly connected to an end surface of another sealing disk (41) opposite to the sealing disk (41) and pressed against the linkage rod (71).

4. The valve test bench according to claim 1, characterized in that: Each of the air intake branch pipes (44) comprises a first air intake section arranged in the sealing disk (41) and a second air intake section arranged in the rotating frame (3) and communicating with the first air intake section. An air intake main pipe (9) is arranged on the frame (1). The air intake main pipe (9) forms a rotating seal with the rotating frame (3) and the air intake main pipe (9) communicates with an air intake branch pipe (44) on a detection mechanism (4) submerged in the water reservoir (2).

5. The valve test bench according to claim 1, characterized in that: The positioning assembly (5) comprises a positioning protrusion (51) slidably arranged on the stand (1) and located on one side of the rotating circumference of the rotating frame (3), a driving spring (52) driving the positioning protrusion (51) to move toward one side of the rotating frame (3), and at least two positioning embedding grooves (53) formed on the rotating frame (3), each of the positioning embedding grooves (53) corresponding to one side of the detection mechanism (4) close to the positioning protrusion (51), when one of the detection mechanisms (4) is submerged in the water reservoir (2), the positioning embedding groove (53) corresponding to the detection mechanism (4) corresponds to the positioning protrusion (51) and is embedded therein.

6. The valve test bench according to claim 1, characterized in that: The number of the detection mechanisms (4) is two groups, and a water baffle (10) is provided between the two detection mechanisms (4).