Optical lens gluing detection device

By designing an automated optical lens bonding detection device, using an electric push rod and a microcontroller combined with a rotating connection and spring structure, the automatic detection and angle adjustment of the surface of the optical lens after bonding is achieved, solving the existing problem of low detection efficiency and improving the Test efficiency and convenience.

CN222189140UActive Publication Date: 2024-12-17NANYANG QINGKE OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420640790.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2024-12-17
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

The surface detection after glued by existing optical lenses mostly relies on manual observation or automated detection efficiency, and the detection position is inconvenient to change, which affects the detection efficiency.

Method used

Design an optical lens bonding detection device including a frame, a detection camera, a display screen, an electric push rod and a microcontroller. The electric push rod and a microcontroller automatically detect whether there is any residual glue on the glue surface, and allow the lens angle to be adjusted during the detection process. Structures such as rotary connection and tension spring realize clamping and position adjustment of optical lenses.

Benefits of technology

It realizes automated inspection, improves detection efficiency and convenience, reduces manpower investment, facilitates angle adjustment, and significantly improves the speed and accuracy of glue detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222189140U_ABST
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Abstract

The utility model discloses an optical lens gluing detection device which comprises a frame body and a fixing mechanism, a detection camera is arranged at the rear end of the frame body, a display screen is arranged at the front end of the frame body, electric push rods are arranged at the left end and the right end of the frame body, a single-chip microcomputer is arranged at the front end of the frame body, the input end of the single-chip microcomputer is electrically connected to an external power source, and the output end of the detection camera is electrically connected to the input end of the single-chip microcomputer; the input ends of the display screen and the electric push rod are electrically connected to the output end of the single chip microcomputer; the fixing mechanisms are rotationally connected to the left end and the right end of the frame body respectively, the outer arc surfaces of the fixing mechanisms are rotationally connected with push plates, and the telescopic ends of the electric push rods are fixedly connected with the adjacent push plates respectively. The angle of the optical lens can be conveniently adjusted in the detection process, so that the gluing detection process of the optical lens is more convenient and faster, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical lens processing, in particular to an optical lens gluing detection device. Background Art

[0002] The gluing process of optical lenses refers to the process of gluing two or more lenses or plane mirrors with optical surfaces that match each other into optical components according to certain technical requirements using optical glue or optical glue. There are two methods for gluing optical lenses, namely gluing and optical glue. The gluing method uses optical grade transparent glue to glue several optical lenses into complex optical components, while the optical glue method relies on the molecular attraction between the polished surfaces of the parts to combine several lenses into a complex optical lens group. After the optical lenses are glued, sometimes there will be glue residue on the surface of the optical lenses, which affects the quality of the optical lenses. Therefore, it is necessary to use a detection device to check the glued optical lenses. Lens inspection; In the prior art, the surface inspection of the optical lens after gluing is mostly performed manually. The personnel pick up the optical lens and use a magnifying glass to observe the gluing position of the optical lens to determine whether there is any glue remaining on the surface of the optical lens. However, this method takes a long time to work, consumes a lot of labor, and has low inspection efficiency. Even if some inspection devices can capture image information of the surface of the optical lens through a camera and then automatically detect whether there is any glue remaining on the surface of the optical lens through software calculation, although it saves human resource investment, it is inconvenient to change the inspection position of the optical lens during the inspection process, which takes a lot of time and affects the inspection efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an optical lens gluing detection device, which can automatically detect whether there is glue residue on the surface of the optical lens after gluing, facilitate the adjustment of the angle of the optical lens during the detection process, make the optical lens gluing detection process more convenient and quick, improve the detection efficiency, and effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an optical lens gluing detection device, comprising a frame and a fixing mechanism;

[0005] The frame body: a detection camera is arranged at the rear end, a display screen is arranged at the front end of the frame body, electric push rods are arranged at both ends of the frame body, a single-chip computer is arranged at the front end of the frame body, the input end of the single-chip computer is electrically connected to an external power supply, the output end of the detection camera is electrically connected to the input end of the single-chip computer, and the input ends of the display screen and the electric push rod are electrically connected to the output end of the single-chip computer;

[0006] Fixing mechanism: They are rotatably connected to the left and right ends of the frame respectively, and the outer arc surfaces of the fixing mechanism are rotatably connected with push plates. The telescopic ends of the electric push rods are fixedly connected to the adjacent push plates respectively, and automatically detect whether there is glue residue on the surface of the optical lens after gluing, which is convenient for adjusting the angle of the optical lens during the detection process, making the optical lens gluing detection process more convenient and quick, and improving the detection efficiency.

[0007] Furthermore, the fixing mechanism includes a rotating tube, a slider, a slide groove column and a cylinder. The rotating tube is rotatably connected to the left and right ends of the frame respectively. The interior of the rotating tube is laterally slidably connected with the slider. The opposite inner sides of the two sliders are provided with slide groove columns. The outer arc surfaces of the slide groove columns are rotatably connected with push plates. The interior of the slide groove columns is slidably connected with cylinders to clamp the optical lenses.

[0008] Furthermore, the fixing mechanism also includes a tension spring, which is respectively arranged between the limit plate of the cylinder and the inner wall of the slide groove column. The tension spring is movably mounted on the outer arc surface of the cylinder to control the clamping force of the optical lens.

[0009] Furthermore, the fixing mechanism also includes a rubber plate, which is respectively arranged on the opposite inner sides of the two cylinders to increase the friction between the cylinders and the optical lens.

[0010] Furthermore, the lower end of the frame is rotatably connected to a rotating column, and small gears are provided at the left and right ends of the outer arc surface of the rotating column. A large gear is provided at the end of the rotating tube away from the horizontal center of the frame. The large gears are respectively meshed and connected with adjacent small gears to facilitate the synchronous rotation of the two rotating tubes.

[0011] Furthermore, the left and right sides of the frame are provided with protective shells, and the large gear and the small gear are respectively located in the protective shells to hide the transmission components.

[0012] Furthermore, a hand wheel is provided at the right end of the rotating column to facilitate the rotation of the rotating column.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the optical lens bonding detection device has the following advantages:

[0014] When in use, the glued optical lens is moved between two rubber plates, and the electric push rod is started by the single-chip microcomputer to make the two rubber plates move relative to each other to clamp the optical lens left and right. The graphic information of the gluing position of the optical lens is collected by the detection camera, and the collected information is compared with the standard image information by the single-chip microcomputer to determine whether the gluing position of the optical lens is dry and has glue residue. During the detection process, the personnel can simultaneously rotate the two rotating tubes by the hand wheel to automatically detect whether there is glue residue on the surface of the glued optical lens, which is convenient for adjusting the angle of the optical lens during the detection process, making the optical lens gluing detection process more convenient and quick, and improving the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure inside the rotating tube of the utility model;

[0017] Figure 3 For the utility model Figure 2 Enlarged structural diagram at A in the middle.

[0018] In the figure: 1 frame, 2 detection camera, 3 display screen, 4 fixing mechanism, 41 rotating tube, 42 slider, 43 slide column, 44 cylinder, 45 tension spring, 46 rubber plate, 5 push plate, 6 electric push rod, 7 rotating column, 8 small gear, 9 large gear, 10 single chip microcomputer, 11 protective shell, 12 hand wheel. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 , This embodiment provides a technical solution: an optical lens bonding detection device, including a frame 1 and a fixing mechanism 4;

[0021] The frame 1: a detection camera 2 is provided at the rear end thereof to collect graphic information of the gluing position of the optical lens, and by comparing the collected information with the standard information, it is determined whether there is glue remaining on the surface of the optical lens. A display screen 3 is provided at the front end of the frame 1 to display the graphic information collected by the detection camera 2, so as to facilitate observation by personnel. Electric push rods 6 are provided at both the left and right ends of the frame 1 to provide power for clamping the optical lens. A single-chip microcomputer 10 is provided at the front end of the frame 1 to control the start and stop of the overall device. The input end of the single-chip microcomputer 10 is electrically connected to an external power supply, the output end of the detection camera 2 is electrically connected to the input end of the single-chip microcomputer 10, and the input ends of the display screen 3 and the electric push rod 6 are both electrically connected to the output end of the single-chip microcomputer 10;

[0022] The fixing mechanism 4 is respectively rotatably connected to the left and right ends of the frame 1, and the outer arc surface of the fixing mechanism 4 is rotatably connected to the push plate 5, and the telescopic end of the electric push rod 6 is respectively fixedly connected to the adjacent push plate 5. The fixing mechanism 4 includes a rotating tube 41, a slider 42, a slide column 43 and a cylinder 44. The rotating tube 41 is respectively rotatably connected to the left and right ends of the frame 1, and the interior of the rotating tube 41 is transversely slidably connected to the slider 42, and the relative inner sides of the two sliders 42 are provided with a slide column 43, and the outer arc surface of the slide column 43 is rotatably connected to the push plate 5, and the interior of the slide column 43 is slidably connected to the cylinder 44, and the optical lens is clamped through the relative fish holes of the two cylinders 44. The fixing mechanism 4 also includes a tension spring 45, which is respectively arranged between the limit plate of the cylinder 44 and the inner wall of the slide column 43, and the tension spring 45 is respectively movably sleeved on the outer arc surface of the cylinder 44, and the reaction force applied by the optical lens to the rubber plate 46 causes the cylinder 44 to overcome the elastic force of the tension spring 45 and move forward The optical lens is moved, and the optical lens is clamped left and right under the elastic force of the tension spring 45 to fix the position of the optical lens. The moving distance of the push plate 5 is adjusted by the thickness of the optical lens, so that the expansion and contraction range of the tension spring 45 is within an appropriate range, and the clamping force of the optical lens is controlled. The fixing mechanism 4 also includes a rubber plate 46, and the rubber plates 46 are respectively arranged on the opposite inner sides of the two cylinders 44 to reduce the damage to the optical lens during clamping. The lower end of the frame 1 is rotatably connected with a rotating column 7, and small gears 8 are provided on the left and right ends of the outer arc surface of the rotating column 7. A large gear 9 is provided at the end of the rotating tube 41 away from the horizontal center of the frame 1, and the large gears 9 are respectively meshed and connected with adjacent small gears 8, so that the two rotating tubes 41 can be rotated at the same time. Protective shells 11 are provided on the left and right sides of the frame 1, and the large gear 9 and the small gear 8 are respectively located in the protective shell 11 to provide protection for the transmission components. A hand wheel 12 is provided at the right end of the rotating column 7 to facilitate personnel to rotate the rotating column 7.

[0023] The working principle of an optical lens gluing detection device provided by the utility model is as follows: when in use, the glued optical lens is moved between two rubber plates 46, the electric push rod 6 is started by the single chip microcomputer 10, the telescopic end of the electric push rod 6 drives the push plate 5 to move, drives the slide groove column 43 to move, and the slider 42 slides in the rotating tube 41. When the rubber plate 46 contacts the optical lens, the reaction force applied by the optical lens to the rubber plate 46 causes the cylinder 44 to overcome the elastic force of the tension spring 45 and move. Under the elastic force of the tension spring 45, the optical lens is clamped left and right to fix the position of the optical lens. The moving distance of the push plate 5 is adjusted according to the thickness of the optical lens, so that the telescopic amplitude of the tension spring 45 is within a suitable range, and the clamping force on the optical lens is The degree is controlled, and then the graphic information of the gluing position of the optical lens is collected by the detection camera 2. The collected information is compared with the standard image information by the single-chip computer 10 to determine whether the gluing position of the optical lens is dry and whether there is glue residue. At the same time, the collected information is displayed by the display screen 3. During the detection process, the personnel can rotate the rotating column 7 through the hand wheel 12 to rotate the small gear 8. The large gear 9 drives the rotating tube 41 to rotate through the meshing connection between the small gear 8 and the large gear 9. Because the rotating tube 41 is connected to the slider 42 in a transverse sliding manner, the relative rotation of the slider 42 and the rotating tube 41 is limited. Therefore, under the connection of the tension spring 45, the slide groove column 43 and the cylinder 44 also rotate, driving the clamped optical lens to rotate, and the detection position is changed.

[0024] It is worth noting that the single-chip microcomputer 10 disclosed in the above embodiment can use a PIC16F1823-I / P model single-chip microcomputer, and the detection camera 2, the display screen 3 and the electric push rod 6 can be freely configured according to the actual application scenario. The detection camera 2 can use the M3ST1201M-H model visual detection camera, the display screen 3 can use the P1.66 model display screen, and the electric push rod 6 can use the LAM1 model electric push rod. The single-chip microcomputer 10 controls the detection camera 2, the display screen 3 and the electric push rod 6 using methods commonly used in the prior art.

[0025] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An optical lens bonding detection device, characterized in that: It comprises a frame (1) and a fixing mechanism (4); A frame (1): a detection camera (2) is provided at the rear end thereof, a display screen (3) is provided at the front end of the frame (1), electric push rods (6) are provided at both the left and right ends of the frame (1), a single-chip computer (10) is provided at the front end of the frame (1), an input end of the single-chip computer (10) is electrically connected to an external power supply, an output end of the detection camera (2) is electrically connected to an input end of the single-chip computer (10), and the input ends of the display screen (3) and the electric push rod (6) are both electrically connected to the output end of the single-chip computer (10); The fixing mechanism (4) is rotatably connected to the left and right ends of the frame (1), respectively; the outer arc surface of the fixing mechanism (4) is rotatably connected to the push plate (5); and the telescopic ends of the electric push rod (6) are respectively fixedly connected to the adjacent push plates (5).

2. The optical lens bonding detection device according to claim 1, characterized in that: The fixing mechanism (4) comprises a rotating tube (41), a slider (42), a slide groove column (43) and a cylinder (44); the rotating tube (41) is rotatably connected to the left and right ends of the frame (1), respectively; the interior of the rotating tube (41) is transversely slidably connected to the slider (42); the opposite inner sides of the two sliders (42) are provided with a slide groove column (43); the outer arc surface of the slide groove column (43) is rotatably connected to the push plate (5); the interior of the slide groove column (43) is slidably connected to the cylinder (44).

3. The optical lens bonding detection device according to claim 2, characterized in that: The fixing mechanism (4) further comprises a tension spring (45), wherein the tension spring (45) is respectively arranged between the limit plate of the cylinder (44) and the inner wall of the slide groove column (43), and the tension spring (45) is respectively movably sleeved on the outer arc surface of the cylinder (44).

4. The optical lens bonding detection device according to claim 2, characterized in that: The fixing mechanism (4) further comprises a rubber plate (46), wherein the rubber plate (46) is respectively arranged on the opposite inner side surfaces of the two cylinders (44).

5. The optical lens bonding detection device according to claim 2, characterized in that: The lower end of the frame (1) is rotatably connected to a rotating column (7), and small gears (8) are provided at both left and right ends of the outer arc surface of the rotating column (7). A large gear (9) is provided at one end of the rotating tube (41) away from the horizontal center of the frame (1), and the large gears (9) are respectively meshed and connected with adjacent small gears (8).

6. The optical lens bonding detection device according to claim 5, characterized in that: The left and right sides of the frame body (1) are both provided with protective shells (11), and the large gear (9) and the small gear (8) are respectively located in the protective shells (11).

7. The optical lens bonding detection device according to claim 5, characterized in that: A hand wheel (12) is provided at the right end of the rotating column (7).