Clamping mechanism for amorphous iron core

The clamping mechanism for amorphous cores stabilizes processing by using a limiting plate and sliders with inclined surfaces to achieve precise clamping and guiding, enhancing processing accuracy.

CN222190469UActive Publication Date: 2024-12-17ZHEJIANG GOLDEN TRIANGLE TRANSFORMER
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Patent Information

Application Number
CN202323336451.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-17
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

The existing fixtures for processing amorphous cores with circular cross sections are unstable, leading to local displacement of rings and deviations during processing, affecting processing accuracy.

Method used

A clamping mechanism featuring a limiting plate, driving shaft, connecting sleeve, and sliders with inclined surfaces and slide grooves, forming an interference fit to stabilize the sleeve and ensure precise processing.

Benefits of technology

The mechanism provides a tightening effect through interference fit, preventing sleeve deformation and improving processing accuracy by ensuring stable clamping and guiding effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping mechanism of an amorphous iron core, which comprises a limiting plate provided with a first through hole and a second through hole; one end of the driving shaft penetrates through the first through hole; the connecting sleeve is sleeved on the driving shaft, and the driving shaft drives the connecting sleeve to move axially; the first sliding blocks are distributed on the outer side of the connecting sleeve in a circumferential array mode and are in linkage with the connecting sleeve, and first inclined faces are arranged on the outer side faces of the first sliding blocks. One end of the second sliding block penetrates through the second through hole to be matched with the limiting plate, the other end of the second sliding block is provided with a second slope matched with the first slope, the second sliding block is driven to move in the radial direction when the first slope is matched with the second slope, and the outer side face of the second sliding block is a plane. According to the structure, a tensioning effect is formed through interference fit, so that the sleeve does not deform due to stress in the machining process, and the machining precision of amorphous ribbon winding is improved.
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Description

Technical Field

[0001] The utility model relates to the field of electrical technology, in particular to a clamping mechanism for an amorphous iron core. Background Art

[0002] The amorphous core is a part of an amorphous alloy transformer. There are many shapes of the amorphous core, and its cross section can be rectangular or circular. The amorphous core with a circular cross section is specifically a circular column structure.

[0003] At present, the processing technology of the amorphous core with a circular column structure is to use a fixture and then wind the amorphous tape into the fixture to achieve the processing effect. The existing fixture structure includes a main body and three rings. The three rings are distributed in a circular array on the outside of the main body. The amorphous tape is wound on the outer surface of the ring. The ring and the main body are hinged. By adjusting the axial position of the main body, the imaginary circumscribed circle formed by the ring (the inner diameter of the amorphous core) can be enlarged or reduced to meet the processing requirements of different sizes. However, the problem with this structure is that the ring and the main body are hinged, and the fixing of the ring is unstable during the processing. The ring is prone to local displacement, which causes the entire amorphous core to deviate during the processing, affecting the processing accuracy. Utility Model Content

[0004] Therefore, the technical problem to be solved by the present invention is how to achieve the processing accuracy of the amorphous iron core. To this end, a clamping mechanism for an amorphous iron core includes:

[0005] A limiting plate, wherein the limiting plate is provided with a first through hole and a second through hole;

[0006] A driving shaft, one end of which passes through the first through hole;

[0007] A connecting sleeve, wherein the connecting sleeve is sleeved on the driving shaft, and the driving shaft drives the connecting sleeve to move axially;

[0008] A first slider, which is distributed in a circumferential array on the outside of the connecting sleeve, the first slider is linked with the connecting sleeve, and the outer side surface of the first slider is provided with a first inclined surface;

[0009] A second slider, one end of the second slider passes through the second through hole and cooperates with the limiting plate, the other end of the second slider is provided with a second inclined surface that cooperates with the first inclined surface, the first inclined surface drives the second slider to move radially when the first inclined surface cooperates with the second inclined surface, and the outer side surface of the second slider is a plane.

[0010] One of the first slider and the second slider is provided with a slide groove, and the other of the first slider and the second slider is provided with a convex strip matched with the slide groove.

[0011] The surface where the slide groove cooperates with the convex strip is an arc surface.

[0012] One of the first slider and the second slider is provided with a guide groove, and the other of the first slider and the second slider is provided with a guide protrusion matched with the guide groove.

[0013] The connecting sleeve and the first sliding block are provided with fixing holes, and the connecting sleeve and the first sliding block are provided with fixing feet matched with the fixing holes.

[0014] The connecting sleeve is connected to the first sliding block by welding.

[0015] Two groups of sliding components are provided at one end of the second sliding block, and the two groups of sliding components are respectively located on both sides of the limiting plate.

[0016] The driving shaft is provided with an annular protrusion, and the connecting sleeve is located on the movement track of the annular protrusion.

[0017] A driving portion is provided at one end of the driving shaft away from the limiting plate.

[0018] The technical solution of the utility model has the following advantages:

[0019] 1. The utility model provides a clamping mechanism for an amorphous iron core, which adopts this structural setting. During use, a sleeve of a circular column is sleeved on the second slider, so that the inner wall of the sleeve cooperates with the outer side surface of the second slider, and the driving shaft drives the connecting sleeve to move axially. The connecting sleeve and the first slider are also linked. The first inclined surface cooperates with the second inclined surface to make the second slider move radially until the outer side surface of the second slider is clamped with the inner wall of the sleeve to form an interference fit. At this time, the sleeve is in a constant state, and then the amorphous iron core is processed by winding the amorphous tape onto the sleeve. After the processing is completed, the driving shaft moves in the opposite direction, so that the first inclined surface and the second inclined surface move in the opposite direction, and the interference fit between the sleeve and the second slider is cancelled. At this time, the amorphous iron core can be cancelled. This structure forms a tightening effect through interference fit, so that the sleeve will not be deformed by force during the processing, thereby improving the processing accuracy.

[0020] 2. The utility model provides a clamping mechanism for an amorphous iron core, in which the slide groove and the convex strip cooperate to form a clamping and guiding effect to prevent the movement trajectory from deviating.

[0021] 3. The utility model provides a clamping mechanism for an amorphous iron core, and the setting of the arc surface reduces the friction resistance and makes the adjustment more convenient.

[0022] 4. The utility model provides a clamping mechanism for an amorphous iron core, wherein the guide groove cooperates with the guide protrusion to further improve the guiding effect.

[0023] 5. The clamping mechanism of the amorphous iron core provided by the utility model has a fixing hole and a fixing foot, so that the connection between the connecting sleeve and the first sliding block is more firmly established.

[0024] 6. The utility model provides a clamping mechanism for an amorphous iron core, in which a welding connection is used to form an integrated structure between the connecting sleeve and the first sliding block.

[0025] 7. The utility model provides a clamping mechanism for an amorphous iron core, in which two sets of sliding components form the effect of clamping limit plates, so that the second slider can only move radially, increasing the fitting area between the second slider and the sleeve, and making the force uniform.

[0026] 8. The utility model provides a clamping mechanism for an amorphous iron core. When the drive shaft rotates radially, an axial driving force is generated, and the annular protrusion drives the connecting sleeve to move axially.

[0027] 9. The clamping mechanism of an amorphous iron core provided by the utility model and the setting of the driving part make the rotation drive more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 A structural schematic diagram of a clamping mechanism for an amorphous iron core provided by the utility model;

[0030] Figure 2 A structural schematic diagram of a clamping mechanism for an amorphous iron core provided by the utility model;

[0031] Figure 3 for Figure 2 A partial enlarged view of the middle A part;

[0032] Figure 4 A side view of a clamping mechanism for an amorphous iron core provided by the utility model;

[0033] Figure 5 The utility model is a cross-sectional view of a clamping mechanism of an amorphous iron core.

[0034] Description of reference numerals:

[0035] 11. limit plate; 12. drive shaft; 13. connecting sleeve; 14. first slider; 15. second slider; 16. slide groove; 17. convex strip; 18. guide groove; 19. guide protrusion; 20. fixing hole; 21. fixing foot; 22. sliding assembly; 111. first through hole; 112. second through hole; 121. annular protrusion; 122. driving part; 141. first inclined surface; 151. second inclined surface; 221. pin; 222. rotating member; DETAILED DESCRIPTION

[0036] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0040] Example 1

[0041] This embodiment provides a clamping mechanism for an amorphous core, as shown in the attached Figure 1-5 As shown, including:

[0042] The limiting plate 11 is located on the side close to the fixed object, where the fixed object is specifically the entire clamping mechanism connected to the fixed object to form a supporting and fixing effect. A rotating mechanism can also be provided on the fixed object, and the rotating mechanism can drive the entire clamping mechanism to rotate to form a winding process of the amorphous strip. This structure is irrelevant to this embodiment, so it is not reflected in the accompanying drawings. Taking the accompanying drawings as an example, the fixed object is located on the right side of the limiting plate 11. The limiting plate 11 is provided with a first through hole 111 and a second through hole 112. The first through hole 111 is located at the center of the limiting plate 11, and the number of the second through holes 112 is adjusted according to actual needs. Here, the second through holes 112 are distributed in a circular array on the outside of the first through hole 111.

[0043] The drive shaft 12 has one end passing through the first through hole 111, so that the drive shaft 12 can have a larger stroke. Taking the accompanying figure as an example, the right end of the drive shaft 12 passes through the first through hole 111, and the rest of the drive shaft 12 is located on the left side of the limit plate 11. The drive shaft 12 forms an axial movement effect.

[0044] The connecting sleeve 13 is sleeved on the driving shaft 12, and the driving shaft 12 drives the connecting sleeve 13 to move axially. Here, the driving shaft 12 can be linked with the connecting sleeve 13. The driving shaft 12 itself moves axially, and the movement effect of the connecting sleeve 13 is achieved by the driving of the driving shaft 12. In addition, the driving shaft 12 can also form a screw transmission structure with the components on the right side of the limit plate 11 to convert the radial rotation force of the driving shaft 12 into the force of axial movement. In this structure, the connecting sleeve 13 will not rotate with the radial rotation of the driving shaft 12, and the connecting sleeve 13 will only perform an axial movement. The screw transmission structure is a prior art, so the components on the right side of the limit plate 11 are not shown in the attached drawings.

[0045] The first slider 14, the number of the first sliders 14 can be selected according to actual needs. The first sliders 14 are distributed in a circular array on the outside of the connecting sleeve 13. In this embodiment, the number of the first sliders 14 is four, and the four first sliders 14 are distributed in a circular array, and the first slider 14 is linked with the connecting sleeve 13, that is, when the connecting sleeve 13 moves axially, it drives the first slider 14 to move axially. The axial movement in this embodiment is specifically movement along the central axis of the drive shaft 12. The inner side surface of the first slider 14 cooperates with the connecting sleeve 13 to form a linkage effect. The outer side surface of the first slider 14 is provided with a first inclined surface 141, and the outer side surface of the first slider 14 here is specifically the surface away from the side of the connecting sleeve 13.

[0046] The second slider 15, the second through hole 112 at one end of the second slider 15 cooperates with the limiting plate 11, and the cooperation here specifically forms the axial fixation of the second slider 15 to prevent the second slider 15 from moving in the axial direction. The axial direction here also means moving along the central axis of the drive shaft 12. The other end of the second slider 15 is provided with a second inclined surface 151 that cooperates with the first inclined surface 141. When the first slider 14 moves axially, the first inclined surface 141 cooperates with the second inclined surface 151 to form a beveling force that drives the entire second slider 15 to move radially, and the radial direction here is the radial extension direction of the drive shaft 12. The second inclined surface 151 is located on the inner side of the second slider 15. The outer side surface of the second slider 15 is a plane. The outer side surface of the second slider 15 is specifically used to cooperate with the sleeve to form the fixing effect of the sleeve. In this embodiment, the number of the second sliders 15 is the same as the number of the first sliders 14, which is also four, so the number of the second through holes 112 is also four. The second through holes 112 form the limit of the second slider 15 in the radial direction. Here, the range of movement of the second slide block 15 is associated with the size of the second through hole 112 .

[0047] With this structural setting, during use, a sleeve of a circular column is sleeved on the second slider 15, so that the inner wall of the sleeve cooperates with the outer side of the second slider 15, the drive shaft 12 drives the connecting sleeve 13 to move axially, and the connecting sleeve 13 and the first slider 14 are also linked. The first inclined surface 141 cooperates with the second inclined surface 151 to make the second slider 15 move radially outward, forming an outward supporting action, until the outer side of the second slider 15 is clamped with the inner wall of the sleeve to form an interference fit. At this time, the sleeve is in a constant state, and then the amorphous iron core is processed by winding the amorphous tape onto the sleeve. After the processing is completed, the drive shaft 12 moves in the opposite direction, so that the first inclined surface 141 and the second inclined surface 151 move in the opposite direction, and the interference fit between the sleeve and the second slider 15 is cancelled. At this time, the amorphous iron core can be cancelled. This structure forms a tightening effect through interference fit, so that the sleeve will not be deformed by force during the processing process, thereby improving the processing accuracy. Here, the amorphous iron core and the sleeve are detachable. The sleeve may be made of metal, such as steel or iron, or other materials.

[0048] Specifically, as attached Figure 3As shown, one of the first slider 14 and the second slider 15 is provided with a slide groove 16, and the other of the first slider 14 and the second slider 15 is provided with a convex strip 17 that cooperates with the slide groove 16. The cooperation between the slide groove 16 and the convex strip 17 forms a clamping and guiding effect to prevent the movement trajectory from deviating. When the first slider 14 is provided with a slide groove 16, the second slide groove 16 is provided with a convex strip 17; conversely, when the first slider 14 is provided with a convex strip 17, the second slider 15 is provided with a slide groove 16. In this embodiment, the first inclined surface 141 is provided with a convex strip 17, and the second inclined surface 151 is provided with a slide groove 16. In addition to this embodiment, the first slider 14 and the second slider 15 can also directly form a bevel effect through the cooperation of the inclined surfaces, and drive can be achieved without guidance.

[0049] Specifically, the surface where the slide groove 16 and the convex strip 17 cooperate is an arc surface. The setting of the arc surface reduces friction resistance and makes adjustment more convenient. In this embodiment, the cross section of the convex strip 17 includes an arc to improve the overall sliding effect. Here, the slide groove 16 is also set as an arc surface.

[0050] Specifically, as attached Figure 3 As shown, one of the first slider 14 and the second slider 15 is provided with a guide groove 18, and the other of the first slider 14 and the second slider 15 is provided with a guide protrusion 19 that cooperates with the guide groove 18. The guide groove 18 cooperates with the guide protrusion 19 to further improve the guiding effect. When the first slider 14 is provided with the guide groove 18, the second slider 15 is provided with the guide protrusion 19; conversely, when the first slider 14 is provided with the guide protrusion 19, the second slider 15 is provided with the guide groove 18. In this embodiment, the guide groove 18 connects the convex strip 17 and the first inclined surface 141, and the guide groove 18 is located between the two to form a similar concave structure, and the guide protrusion 19 is located at the top of the slide groove 16 to form a shrinking structure. Therefore, the guide groove 18 cooperates with the guide protrusion 19 to form a clamping effect, and the first slider 14 and the second slider 15 are connected and fixed, and can only move along the inclined surface direction, and cannot slide in other directions.

[0051] Specifically, as attached Figure 1-4 As shown, the connecting sleeve 13 and the first slider 14 are provided with fixing holes 20, and the connecting sleeve 13 and the first slider 14 are provided with fixing feet 21 that match the fixing holes 20. The setting of the fixing holes 20 and the fixing feet 21 makes the connection between the connecting sleeve 13 and the first slider 14 more secure. When the connecting sleeve 13 is provided with the fixing holes 20, the first slider 14 is provided with the fixing feet 21; conversely, when the connecting sleeve 13 is provided with the fixing feet 21, the first slider 14 is provided with the fixing holes 20. In this embodiment, the number of the fixing holes 20 is two, and at the same time, the number of the fixing feet 21 is also two, which improves the connection and fixing effect between the two.

[0052] Specifically, the connecting sleeve 13 and the first slider 14 are connected by welding. The welding connection forms an integrated structure between the connecting sleeve 13 and the first slider 14. Here, the connecting sleeve 13 can first form a positioning and fixing effect with the first slider 14, and then increase the connection strength between the two by welding. In addition, the connecting sleeve 13 and the first slider 14 can also be connected and fixed by bolts or other methods.

[0053] Specifically, as attached Figure 1-4 As shown, two sets of sliding components 22 are provided at one end of the second slider 15. The two sets of sliding components 22 are arranged in parallel and spaced apart, and a gap is formed between the two sets. When the second slider 15 cooperates with the limiting plate 11, the two sets of sliding components 22 are respectively located on both sides of the limiting plate 11 and abut against the limiting plate 11, that is, one set of sliding components 22 abuts against the left side of the limiting plate 11, and the other set of sliding components 22 abuts against the right side of the limiting plate 11. The two sets of sliding components 22 form the effect of clamping the limiting plate 11, so that the second slider 15 can only move radially, increase the fitting area between the second slider 15 and the sleeve, and make the force uniform. In this case, the sliding component 22 includes a pin 221 and two rotating members 222. The two rotating members 222 are respectively located on both sides of the second slider 15. The pin 221 passes through one of the rotating members 222, the second slider 15, and the other rotating member 222, forming the effect that the two rotating members 222 rotate relative to the second slider 15. Here, the rotating member 222 may be a sliding sleeve or a roller.

[0054] Specifically, the drive shaft 12 is provided with an annular protrusion 121, and the connecting sleeve 13 is located on the movement track of the annular protrusion 121. When the drive shaft 12 rotates radially, an axial driving force is generated, and the annular protrusion 121 drives the connecting sleeve 13 to move axially.

[0055] Specifically, a driving part 122 is provided at one end of the driving shaft 12 away from the limiting plate 11. The setting of the driving part 122 makes the rotation drive more convenient. Here, the driving part 122 can be a regular hexagonal prism structure or a regular quadrangular prism structure. The driving part 122 can form a driving effect manually or electrically, thereby achieving a clamping effect of the sleeve and improving the accuracy of the winding of the amorphous ribbon.

[0056] In this embodiment, the drive shaft 12 rotates radially and forms an axial movement force through the screw transmission structure, so that the adjustment is more precise.

[0057] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A clamping mechanism for an amorphous core, It is characterized in that include: A limiting plate (11), wherein the limiting plate (11) is provided with a first through hole (111) and a second through hole (112); A driving shaft (12), one end of the driving shaft (12) passing through the first through hole (111); A connecting sleeve (13), wherein the connecting sleeve (13) is sleeved on the driving shaft (12), and the driving shaft (12) drives the connecting sleeve (13) to move axially; A first sliding block (14), the first sliding blocks (14) are distributed in a circumferential array on the outside of the connecting sleeve (13), the first sliding block (14) is linked with the connecting sleeve (13), and the outer side surface of the first sliding block (14) is provided with a first inclined surface (141); A second slider (15), one end of the second slider (15) passes through the second through hole (112) and cooperates with the limit plate (11), the other end of the second slider (15) is provided with a second inclined surface (151) that cooperates with the first inclined surface (141), the first inclined surface (141) and the second inclined surface (151) drive the second slider (15) to move radially when the first inclined surface (141) cooperates with the second inclined surface (151), and the outer side surface of the second slider (15) is a plane.

2. The clamping mechanism for the amorphous core according to claim 1, It is characterized in that One of the first slider (14) and the second slider (15) is provided with a slide groove (16), and the other of the first slider (14) and the second slider (15) is provided with a convex strip (17) matched with the slide groove (16).

3. The clamping mechanism for the amorphous core according to claim 2, It is characterized in that The surfaces where the slide groove (16) and the convex strip (17) cooperate are arc surfaces.

4. The clamping mechanism for an amorphous core according to claim 1, 2 or 3, It is characterized in that One of the first slider (14) and the second slider (15) is provided with a guide groove (18), and the other of the first slider (14) and the second slider (15) is provided with a guide protrusion (19) matched with the guide groove (18).

5. The clamping mechanism for the amorphous core according to claim 1, It is characterized in that The connecting sleeve (13) and the first sliding block (14) are provided with fixing holes (20), and the connecting sleeve (13) and the first sliding block (14) are provided with fixing feet (21) that match the fixing holes (20).

6. The clamping mechanism for an amorphous core according to claim 1, It is characterized in that The connecting sleeve (13) and the first sliding block (14) are connected by welding.

7. The clamping mechanism for an amorphous core according to claim 1, It is characterized in that Two groups of sliding components (22) are provided at one end of the second sliding block (15), and the two groups of sliding components (22) are respectively located on two sides of the limiting plate (11).

8. The clamping mechanism for an amorphous core according to claim 1, It is characterized in that The driving shaft (12) is provided with an annular protrusion (121), and the connecting sleeve (13) is located on the movement track of the annular protrusion (121).

9. The clamping mechanism for an amorphous core according to claim 1, It is characterized in that A driving portion (122) is provided at one end of the driving shaft (12) away from the limiting plate (11).