Energy recovery device for centrifugal machine

Abstract

The utility model discloses an energy recovery device for a centrifugal machine, and relates to the technical field of engineering, in particular to the energy recovery device for the centrifugal machine, which comprises a centrifugal machine controller, a motor, a generator, a rectifier, a clutch, an energy storage module, a wireless module and the like. The centrifugal machine is provided with the generator, the generator can convert mechanical energy generated by the centrifugal machine into electric energy, energy recovery and reutilization are achieved, and energy waste is reduced. And the installed energy storage module can be used as a standby power supply to provide temporary power support in case of power failure of a power grid or other emergencies, so that the continuity and stability of the production process are ensured. A wireless module is installed, data generated by the centrifugal machine can be transmitted to a remote server or a cloud end through a wireless network, real-time transmission and storage of the data are achieved, and a user can conveniently look up historical data and conduct data analysis at any time.

Description

Technical Field

[0001] The utility model relates to the technical field of engineering, in particular to an energy recovery device for a centrifuge. Background Art

[0002] Energy recovery devices for centrifuges usually refer to those used in chemical production. Centrifuges are often used to separate and process solid particles or solid-liquid separation in harmless chemical raw materials. Energy recovery devices can help recover the energy generated during the process and improve resource utilization efficiency. Existing energy recovery devices may have some inconveniences during use, such as requiring manual operation and not being able to store energy, resulting in insufficient recovery efficiency. An existing energy recovery mechanism for centrifuges (publication number: CN202020544008.5) has at least the following shortcomings during use:

[0003] 1. Without a generator installed, it means that the energy generated by the inertia of the centrifuge cannot be used for energy recovery, which reduces the sustainability and environmental friendliness of the system. Therefore, an energy recovery device with a generator is urgently needed;

[0004] 2. Failure to install an energy storage module means that the inertial energy generated by the centrifuge cannot be temporarily stored and can only be used in real time, which limits the flexibility and efficiency of energy utilization and may increase energy consumption and usage costs. Therefore, a recovery device with an energy storage module is urgently needed;

[0005] 3. Failure to install a wireless module means that the data generated by the device cannot be transmitted to a remote server or cloud via a wireless network, resulting in the inability to achieve real-time data transmission and storage, which is not conducive to user data analysis and historical data review. Utility Model Content

[0006] The main purpose of the utility model is to provide an energy recovery device for a centrifuge, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] An energy recovery device for a centrifuge comprises a centrifuge drum, characterized in that: a centrifuge case is installed outside the centrifuge drum, a transmission shaft is installed below the centrifuge drum, a wireless module is installed on the left side of the centrifuge case, a processing module is installed on the left side of the centrifuge case, a generator is installed on the left side of the centrifuge case, a motor is installed on the right side of the centrifuge case, an energy storage module is installed on the left side of the centrifuge case, a rectifier is installed on the left side of the centrifuge case, a centrifuge shell is installed outside the centrifuge case, vents are provided on both sides of the centrifuge shell, and a plurality of centrifuge drum holes are provided on the side of the centrifuge drum.

[0009] Preferably, the wireless module is connected to the processing module via a connecting line to transmit signals and electric energy, the processing module is connected to the rectifier via a connecting line to transmit signals and electric energy, the rectifier is connected to the generator via a connecting line to transmit signals and electric energy, and the rectifier is connected to the energy storage module via a connecting line to transmit signals and electric energy.

[0010] Preferably, a centrifuge controller is installed on the centrifuge housing.

[0011] Preferably, a centrifuge cover plate is installed on the centrifuge casing.

[0012] Preferably, a clutch is installed at the lower end of the transmission shaft.

[0013] Preferably, the generator is connected to the clutch via a belt.

[0014] Preferably, the motor is connected to the transmission shaft via a belt.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model is equipped with a generator. The energy recovery device installed with the generator can convert the inertial energy generated during the operation of the centrifuge into electrical energy, thereby realizing energy recovery and utilization, reducing energy consumption, reducing carbon emissions, and achieving the purpose of environmental protection and energy saving.

[0017] 2. The utility model is equipped with an energy storage module, which makes the storage and release of energy more flexible and can control the output of energy as needed, thereby improving the flexibility and controllability of the system.

[0018] 3. The utility model is equipped with a wireless module, which can transmit the data generated by the centrifuge to a remote server or cloud through a wireless network, realizing real-time transmission and storage of data, making it convenient for users to access historical data and conduct data analysis at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0021] Figure 3 The overall structure of the utility model is shown in FIG. Figure 3 ;

[0022] In the figure: 1. centrifuge cover; 2. centrifuge drum; 3. centrifuge controller; 4. centrifuge housing; 5. motor; 6. generator; 7. belt; 8. energy storage module; 9. wireless module; 10. processing module; 11. transmission shaft; 12. centrifuge housing; 13. vent; 14. centrifuge drum hole; 15. rectifier; 16. connecting line; 17. clutch; DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example

[0027] See also Figure 1-2 , the utility model provides a technical solution:

[0028] An energy recovery device for a centrifuge comprises a centrifuge drum, a centrifuge case is installed outside the centrifuge drum, a transmission shaft is installed below the centrifuge drum, a wireless module is installed on the left side of the centrifuge case, a processing module is installed on the left side of the centrifuge case, a generator is installed on the left side of the centrifuge case, a motor is installed on the right side of the centrifuge case, an energy storage module is installed on the left side of the centrifuge case, a rectifier is installed on the left side of the centrifuge case, a centrifuge shell is installed outside the centrifuge case, vents are provided on both sides of the centrifuge shell, and a plurality of centrifuge drum holes are provided on the side of the centrifuge drum.

[0029] The wireless module is connected to the processing module through a connecting line to transmit signals and electric energy, the processing module is connected to the rectifier through a connecting line to transmit signals and electric energy, the rectifier is connected to the generator through a connecting line to transmit signals and electric energy, and the rectifier is connected to the energy storage module through a connecting line to transmit signals and electric energy. A centrifuge controller is installed on the centrifuge housing, a centrifuge cover is installed on the centrifuge case, a clutch is installed at the lower end of the transmission shaft, the generator is connected to the clutch through a belt, and the motor is connected to the transmission shaft through a belt.

[0030]

[0031] From this table, we can clearly see that the EQPI II series induction generators have higher efficiency and can maintain stable output under various load conditions. In comparison, the efficiency of ordinary generators is relatively low. The EQPI II series induction generators are manufactured with high-quality materials and sophisticated workmanship, with high reliability and quality. Compared with ordinary generators, they have a longer life and better stability.

[0032] The selected EQPI II series induction generator described in the utility model has good control and regulation performance and can adapt to different working conditions. In comparison, the control and regulation performance of ordinary generators is poor. The EQPI II series induction generator meets environmental protection requirements and has lower energy consumption and emissions. In comparison, ordinary generators may have a greater impact on the environment. The EQPI II series induction generator has higher efficiency and reliability. In comparison, the long-term operating cost of ordinary generators may be higher.

[0033] When the user starts the centrifuge controller, the motor responds immediately, starts and starts to rotate. The rotating motor transmits power to the drive shaft through the belt, which in turn drives the centrifuge drum and the materials or fluids therein. These materials or fluids are subjected to the centrifugal force and move toward the outer wall, realizing the process of solid particles or solid-liquid separation. After the operation is completed, the motor stops running. When it stops rotating, the centrifuge controller sends a signal to automatically connect the clutch. At this time, the inertial rotation energy of the centrifuge drum is transmitted to the generator through the belt for kinetic energy recovery. The generator converts mechanical energy into electrical energy and transmits the electrical energy to the energy storage module through the rectifier for storage. The electrical energy stored in the energy storage module can be released at any time to supply the centrifuge operation. In addition, the centrifuge is equipped with a wireless module, which can transmit the generated data to a remote server or cloud through a wireless network to realize real-time data transmission and storage. Users can check historical data and perform data analysis at any time. At the same time, the centrifuge control system also includes a processing module, which can be used to remotely monitor and control the operation of the centrifuge and manage the energy recovery process. This design makes the centrifuge operation more convenient and efficient, while realizing energy recovery and reuse.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An energy recovery device for a centrifuge, comprising a centrifuge drum (2), characterized in that: A centrifuge case (12) is installed outside the centrifuge drum (2), a transmission shaft (11) is installed below the centrifuge drum (2), a wireless module (9) is installed on the left side of the centrifuge case (12), a processing module (10) is installed on the left side of the centrifuge case (12), a generator (6) is installed on the left side of the centrifuge case (12), a motor (5) is installed on the right side of the centrifuge case (12), an energy storage module (8) is installed on the left side of the centrifuge case (12), a rectifier (15) is installed on the left side of the centrifuge case (12), a centrifuge housing (4) is installed outside the centrifuge housing (12), two sides of the centrifuge housing (4) are provided with ventilation holes (13), and a side of the centrifuge drum (2) is provided with a plurality of centrifuge drum holes (14).

2. The energy recovery device for a centrifuge according to claim 1, characterized in that: The wireless module (9) is connected to the processing module (10) via a connecting line (16) to transmit signals and electric energy; the processing module (10) is connected to the rectifier (15) via a connecting line (16) to transmit signals and electric energy; the rectifier (15) is connected to the generator (6) via a connecting line (16) to transmit signals and electric energy; and the rectifier (15) is connected to the energy storage module (8) via a connecting line (16) to transmit signals and electric energy.

3. The energy recovery device for a centrifuge according to claim 1, characterized in that: A centrifuge controller (3) is installed on the centrifuge housing (4).

4. The energy recovery device for a centrifuge according to claim 1, characterized in that: A centrifuge cover plate (1) is installed on the centrifuge housing (12).

5. The energy recovery device for a centrifuge according to claim 1, characterized in that: A clutch (17) is installed at the lower end of the transmission shaft (11).

6. The energy recovery device for a centrifuge according to claim 1, characterized in that: The generator (6) is connected to the clutch (17) via a belt (7).

7. The energy recovery device for a centrifuge according to claim 1, characterized in that: The motor (5) is connected to the transmission shaft (11) via a belt (7).

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