Modularized electric control valve

Through modular design and multiple sealing structure, the problem of debris accumulation and complex structure of the electric regulating valve after use is solved, which achieves convenient maintenance and improves the efficiency and reliability of the use.

CN222255101UActive Publication Date: 2024-12-27ZHIYAN TUOJING (HARBIN) ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421124506.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing electric regulating valves are prone to accumulate debris after long-term use, resulting in corrosion and blockage. They are complex in structure and difficult to maintain. They cannot effectively buffer the impact of water flow, which affects the convenience of use.

Method used

A modular electric control valve is designed to form an independent switch module through the cooperation of the bottom plate, transmission rod and top plate, which is convenient for disassembly and maintenance. Multiple sealing structures are set up between the upper and lower moving plates and the valve body to reduce the risk of seal failure. .

Benefits of technology

It realizes rapid disassembly and repair, reduces the difficulty of repair and the probability of seal failure, and improves the efficiency and reliability of the electric regulating valve.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222255101U_ABST
Patent Text Reader

Abstract

The utility model provides a modularization electric control valve which comprises a valve body and a transmission rod, two sides of the valve body are symmetrically connected with valve pipes, the upper surface of the valve body is fixedly connected with an electric actuator through a mounting frame, a bottom plate is fixedly connected to the lower surface of the valve body through a fixing plate, and the lower end of the transmission rod is movably connected with the upper surface of the bottom plate through a sealing bearing. Meanwhile, the upper end of the transmission rod is movably connected with a top plate through a sealing bearing, the upper end and the lower end of the transmission rod are in threaded connection with an upper moving plate and a lower moving plate respectively, the upper moving plate and the lower moving plate are slidably connected into an inner cavity of the valve body, the top plate is attached to the top of the inner cavity of the valve body, and the upper surface of the lower moving plate is symmetrically connected with embedding plates. Through the cooperation of the bottom plate, the top plate and the transmission rod, the upper moving plate and the lower moving plate can be conveniently assembled and disassembled in the valve body, and then the maintenance efficiency of the electric control valve can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric valves, in particular to a modular electric regulating valve. Background Art

[0002] Electric control valves are important actuator instruments in industrial automation process control. With the increasing degree of automation in the industrial field, they are being used more and more in various industrial production fields. Compared with traditional pneumatic control valves, they have obvious advantages: electric control valves are energy-saving (only consume electricity when working), environmentally friendly (no carbon emissions), and quick and easy to install (no complicated pneumatic pipelines and air pump workstations are required). At present, a lot of debris will accumulate in the electric control valve after long-term use, which is easy to corrode the inside of the control valve, and the accumulated debris is extremely easy to clog the device. Most of the existing electric control valves are not convenient for cleaning the debris. At the same time, the electric control valve will be impacted by the water flow when switching, and most electric control valves cannot buffer the impact, which is inconvenient to use.

[0003] After searching, a corrosion-resistant electric regulating valve disclosed in the prior art (application number: CN202322780353.5) records that "the output shaft of the first motor is fixedly connected to a screw rod, the surface of the screw rod is threadedly connected to a threaded barrel, the bottom end of the threaded barrel is fixedly connected to a first connecting plate, the bottom of the first connecting plate is fixedly connected to a sliding barrel, a sliding column is slidably connected in the sliding barrel, the surfaces of the sliding barrel and the sliding column are sleeved with a spring, the bottom ends of the sliding column and the spring are fixedly connected to a second connecting plate, the bottom of the second connecting plate is fixedly connected to a connecting column, the bottom end of the connecting column is fixedly connected to a connecting block, and both sides of the connecting block are fixedly connected The regulating valve is operated by the second motor, which can drive the brush to rotate, so as to scrape and clean the debris on the surface of the filter screen, avoid corrosion and blockage of the regulating valve by the debris, and ensure the use effect. However, the regulating valve is additionally provided with a second motor in the pipeline through which the fluid flows, which not only affects the smoothness of the fluid when it flows, but also increases the impact effect of the fluid on the regulating valve, and makes the internal structure of the regulating valve more complicated, which in turn increases the probability of damage to the regulating valve. Moreover, the vulnerable structure of the regulating valve is mostly arranged in the pipeline of the electric regulating valve body, so that when the internal structure of the regulating valve is damaged, it cannot be conveniently maintained, which increases the difficulty of maintenance for workers. Utility Model Content

[0004] In order to overcome the defects of the prior art, a modular electric control valve is provided to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, a modular electric regulating valve is provided, including: a valve body and a transmission rod, wherein the valve tube is symmetrically connected to the two sides of the valve body, and the upper surface of the valve body is fixedly connected to the electric actuator through a mounting frame, and the bottom plate is fixedly connected to the lower surface of the valve body through a fixing plate, and the lower end of the transmission rod is movably connected to the upper surface of the bottom plate through a sealing bearing, and the upper end of the transmission rod is movably connected to the top plate through a sealing bearing, and the upper end of the transmission rod passes through a through hole provided in the valve body and is connected to the output shaft of the electric actuator through a coupling, the upper and lower ends of the transmission rod are respectively screwed to an upper movable plate and a lower movable plate, and the upper movable plate and the lower movable plate are respectively slidably connected to the inner cavity of the valve body, and the top plate fits the top of the inner cavity of the valve body, and the upper surface of the lower movable plate is symmetrically connected to the engaging plate, and at the same time, an engaging groove is provided on the lower surface of the upper movable plate corresponding to the position of the engaging plate, and a sealing gasket is fixedly connected in the engaging groove.

[0006] Preferably, the valve body is a rectangular structure, the cross-section of the valve body is a U-shaped structure, and the two sets of valve tubes fixedly connected on both sides of the valve body are cylindrical structures. At the same time, the inner cavity of the valve tube is connected to the inner cavity of the valve body, and the valve tube and the valve body are combined to form a cross structure.

[0007] Preferably, the bottom plate is in a rectangular structure, the sizes of the bottom plate and the lower surface of the valve body are matched, and a sealing ring is fixedly connected to the edge of the upper surface of the bottom plate, the sealing ring is in a U-shaped structure, and a sealing groove is provided on the lower surface of the valve body corresponding to the position of the sealing ring.

[0008] Preferably, two groups of fixing plates are fixedly connected on both sides of the base plate, and both groups of fixing plates are in the shape of long strips, and multiple groups of through holes are provided at parallel and equidistant intervals on the upper ends of the fixing plates, and screw holes are provided on the outer sides of the valve body corresponding to the positions of the through holes, and the fixing plates are fixedly connected to the valve body by bolts.

[0009] Preferably, the upper movable plate and the lower movable plate are both rectangular in structure, are adapted to the size of the inner cavity of the valve body, and both sides of the upper movable plate and the lower movable plate are fixedly connected to the sealing layer, which is a square in structure.

[0010] Preferably, movable grooves are symmetrically opened on opposite sides of the upper movable plate and the lower movable plate, the movable grooves are cylindrical in structure, and the axial cross-section of the movable grooves is a convex structure, and the opening size of the movable groove close to one end of the engaging plate is larger than the opening size of the other end, and at the same time, the end of the movable groove with a smaller opening size is screwed to the threaded structure on the surface of the transmission rod through a threaded structure, and the sealing sleeve fixedly connected to the other end of the movable groove is cylindrical in structure.

[0011] Preferably, the top plate has a rectangular structure, the sealing ring fixedly connected to the outer side of the top plate has a U-shaped structure, and the size of the outer side of the sealing ring is compatible with the size of the inner cavity of the valve body, and two sets of threaded structures are symmetrically opened at both ends of the transmission rod, and the two sets of threaded structures have opposite thread directions. At the same time, the two sets of mosaic plates fixedly connected to the upper surface of the lower moving plate are both long strip structures, and the cross-section of the sealing gasket is a U-shaped structure.

[0012] Compared with the prior art, the beneficial effect of the utility model is that through the cooperation of the bottom plate, the transmission rod and the top plate, the upper movable plate and the lower movable plate can form a relatively independent square switch module inside the valve body, and then when the switch module is structurally damaged due to fluid impact during use, the switch module inside the valve body can be quickly disassembled and removed as a whole by disassembling the bottom plate and the coupling, which makes it convenient for workers to repair or replace the removed switch module, thereby reducing the maintenance difficulty of the electric control valve and improving the maintenance efficiency of the electric control valve. In addition, multiple sealing structures are arranged between the upper movable plate, the lower movable plate and the valve body, which can effectively reduce the probability of sealing failure of the electric control valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front view schematic diagram of an embodiment of the utility model.

[0014] Figure 2 It is a side view schematic diagram of an embodiment of the utility model.

[0015] Figure 3 It is a schematic diagram of the partial connection structure of the upper moving plate and the lower moving plate of an embodiment of the utility model.

[0016] Figure 4 For the utility model embodiment Figure 3 An enlarged schematic diagram of point A.

[0017] In the figure: 1. valve body; 2. bottom plate; 3. transmission rod; 4. lower movable plate; 5. valve tube; 6. upper movable plate; 7. top plate; 8. mounting frame; 9. electric actuator; 10. fixing plate; 11. sealing ring; 12. sealing sleeve; 13. fitting plate; 14. sealing gasket; 15. sealing layer; 16. sealing ring. DETAILED DESCRIPTION

[0018] Reference Figures 1 to 4As shown, the utility model provides a modular electric regulating valve, including: a valve body 1 and a transmission rod 3, the valve body 1 is symmetrically connected to the valve tube 5 on both sides, and the upper surface of the valve body 1 is fixedly connected to the electric actuator 9 through a mounting frame 8, and the bottom plate 2 is fixedly connected to the lower surface of the valve body 1 through a fixing plate 10, and the lower end of the transmission rod 3 is movably connected to the upper surface of the bottom plate 2 through a sealed bearing, and the upper end of the transmission rod 3 is movably connected to the top plate 7 through a sealed bearing, and the upper end of the transmission rod 3 passes through the through hole opened in the valve body 1 and is connected to the output shaft of the electric actuator 9 through a coupling, the upper and lower ends of the transmission rod 3 are respectively screwed to the upper movable plate 6 and the lower movable plate 4, and the upper movable plate 6 and the lower movable plate 4 are respectively slidably connected in the inner cavity of the valve body 1, and the top plate 7 fits the top of the inner cavity of the valve body 1, and the upper surface of the lower movable plate 4 is symmetrically connected to the mosaic plate 13, and the lower surface of the upper movable plate 6 is correspondingly provided with a mosaic groove corresponding to the position of the mosaic plate 13, and the sealing gasket 14 is fixedly connected in the mosaic groove.

[0019] When the valve body 1 is in the closed position, the upper and lower movable plates 6 and 4 are in the closed position, and the upper and lower movable plates 6 and 4 are in the closed position, so that the valve body 1 is in the closed position.

[0020] As a preferred embodiment, the valve body 1 has a rectangular structure, the cross-section of the valve body 1 is a U-shaped structure, and the two groups of valve tubes 5 fixedly connected on both sides of the valve body 1 are both cylindrical structures. At the same time, the inner cavity of the valve tube 5 is connected to the inner cavity of the valve body 1, and the valve tube 5 and the valve body 1 are combined together to form a cross structure.

[0021] In this embodiment, if Figure 1 and Figure 2 The size of the inner cavity of the valve body 1 is larger than that of the inner cavity of the valve tube 5, so the switch module composed of the upper movable plate 6, the lower movable plate 4, the transmission rod 3, the top plate 7 and the bottom plate 2 can conveniently perform corresponding connection or closing operations on the valve body 1.

[0022] As a preferred embodiment, the bottom plate 2 is of a rectangular structure, the sizes of the bottom plate 2 and the lower surface of the valve body 1 are matched, and a sealing ring 11 is fixedly connected at the edge of the upper surface of the bottom plate 2, and the sealing ring 11 is of a U-shaped structure. At the same time, a sealing groove is provided on the lower surface of the valve body 1 corresponding to the position of the sealing ring 11.

[0023] In this embodiment, if Figure 1 and Figure 3 The sizes of the sealing ring 11 and the sealing groove are matched, which can help enhance the sealing performance of the connection between the bottom plate 2 and the lower surface of the valve body 1, and also facilitate the rapid assembly and disassembly of the bottom plate 2.

[0024] As a preferred embodiment, two groups of fixing plates 10 are fixedly connected on both sides of the base plate 2, and the two groups of fixing plates 10 are both long strip structures, and multiple groups of through holes are opened at parallel and equal intervals on the upper ends of the fixing plates 10, and screw holes are opened on the outer side of the valve body 1 corresponding to the positions of the through holes, and the fixing plates 10 are fixedly connected to the valve body 1 by bolts.

[0025] In this embodiment, if Figure 1 and Figure 3 The bolts pass through the through holes of the fixing plate 10 and are screwed into the corresponding screw holes of the valve body 1, so that the fixing plate 10 can be fixedly connected to the side of the valve body 1, thereby helping to enhance the stability of the connection between the bottom plate 2 and the valve body 1.

[0026] As a preferred embodiment, the upper movable plate 6 and the lower movable plate 4 are both rectangular structures, and the upper movable plate 6 and the lower movable plate 4 are both adapted to the size of the inner cavity of the valve body 1, and both sides of the upper movable plate 6 and the lower movable plate 4 are fixedly connected to the sealing layer 15, and the sealing layer 15 is a square structure.

[0027] In this embodiment, if Figure 1 and Figure 3 The setting of the sealing layer 15 enables the surfaces of the upper movable plate 6 and the lower movable plate 4 to abut against the surface of the inner cavity of the valve body 1, thereby effectively enhancing the sealing performance of the connection between the switch module and the inner cavity of the valve body 1, thereby effectively reducing the probability of leakage of the electric control valve.

[0028] As a preferred embodiment, movable grooves are symmetrically opened on opposite sides of the upper movable plate 6 and the lower movable plate 4, the movable grooves are cylindrical in structure, and the axial cross-section of the movable grooves is a convex structure, and the opening size of the movable groove close to one end of the engaging plate 13 is larger than the opening size of the other end, and at the same time, the end of the movable groove with a smaller opening size is screwed to the threaded structure on the surface of the transmission rod 3 through a threaded structure, and the sealing sleeve 12 fixedly connected to the other end of the movable groove is cylindrical in structure.

[0029] In this embodiment, if Figure 1 and Figure 3The inner cavity of the sealing sleeve 12 is adapted to the size of the transmission rod 3, which can effectively enhance the sealing performance of the connection between the sealing sleeve 12 and the transmission rod 3 and reduce the probability of accidental leakage of the electric control valve. Moreover, the upper moving plate 6 and the lower moving plate 4 are adapted to the size of the inner cavity of the valve body 1, so the upper moving plate 6 and the lower moving plate 4 can both move stably in the inner cavity of the valve body 1.

[0030] As a preferred embodiment, the top plate 7 is of a rectangular structure, the sealing ring 16 fixedly connected to the outer side of the top plate 7 is of a U-shaped structure, and the size of the outer side of the sealing ring 16 is adapted to the size of the inner cavity of the valve body 1, and two sets of threaded structures are symmetrically provided at both ends of the transmission rod 3, and the two sets of threaded structures have opposite thread directions, and at the same time, the two sets of engaging plates 13 fixedly connected to the upper surface of the lower moving plate 4 are both of a long strip structure, and the cross-section of the sealing gasket 14 is of a U-shaped structure.

[0031] In this embodiment, if Figure 1 , Figure 3 and Figure 4 The transmission rod 3 only has threaded structures at both ends, and the surface of the middle part of the transmission rod 3 relative to the valve tube 5 is smooth, which can help reduce the probability of failure of the electric control valve. At the same time, the setting of the sealing ring 16 can effectively enhance the sealing performance of the connection between the top plate 7 and the inner cavity of the valve body 1, and reduce the probability of accidental leakage of the electric control valve. At the same time, the cooperation of the mosaic plate 13 and the sealing gasket 14 can further enhance the sealing performance of the connection between the upper movable plate 6 and the lower movable plate 4, ensuring that the electric control valve can be completely closed to avoid leakage.

[0032] The modular electric control valve of the utility model cooperates with the bottom plate 2, the top plate 7 and the transmission rod 3 so that the upper movable plate 6 and the lower movable plate 4 can be conveniently loaded and unloaded inside the valve body 1, and the modular structure setting of the switch module can effectively improve the efficiency of the maintenance of the modular electric control valve.

Claims

1. A modular electric regulating valve, comprising: The valve body (1) and the transmission rod (3) are characterized in that: the valve body (1) is symmetrically connected to the valve pipe (5) on both sides, and the upper surface of the valve body (1) is fixedly connected to the electric actuator (9) through a mounting frame (8), and the bottom plate (2) is fixedly connected to the lower surface of the valve body (1) through a fixing plate (10), and the lower end of the transmission rod (3) is movably connected to the upper surface of the bottom plate (2) through a sealed bearing, and the upper end of the transmission rod (3) is movably connected to the top plate (7) through a sealed bearing, and the upper end of the transmission rod (3) passes through the through hole opened in the valve body (1) The output shaft of the electric actuator (9) is connected through a coupling, and the upper and lower ends of the transmission rod (3) are respectively screwed to the upper movable plate (6) and the lower movable plate (4), and the upper movable plate (6) and the lower movable plate (4) are respectively slidably connected in the inner cavity of the valve body (1), and the top plate (7) fits the top of the inner cavity of the valve body (1), and the upper surface of the lower movable plate (4) is symmetrically connected to the embedded plate (13), and at the same time, the lower surface of the upper movable plate (6) is provided with an embedded groove corresponding to the position of the embedded plate (13), and a sealing gasket (14) is fixedly connected in the embedded groove.

2. A modular electric control valve according to claim 1, characterized in that: The valve body (1) is of a rectangular parallelepiped structure, the cross section of the valve body (1) is of a U-shaped structure, and the two groups of valve tubes (5) fixedly connected on both sides of the valve body (1) are of a cylindrical structure, while the inner cavity of the valve tube (5) is connected to the inner cavity of the valve body (1), and the valve tube (5) and the valve body (1) are combined together to form a cross-shaped structure.

3. A modular electric regulating valve according to claim 1, characterized in that: The bottom plate (2) is of rectangular structure, the bottom plate (2) and the lower surface of the valve body (1) are of compatible sizes, and a sealing ring (11) is fixedly connected at the edge of the upper surface of the bottom plate (2), the sealing ring (11) is of a square-shaped structure, and a sealing groove is provided on the lower surface of the valve body (1) corresponding to the position of the sealing ring (11).

4. A modular electric regulating valve according to claim 1, characterized in that: Two sets of fixing plates (10) are fixedly connected on both sides of the bottom plate (2), and both sets of fixing plates (10) are in the form of long strips. A plurality of through holes are provided at the upper ends of the fixing plates (10) in parallel and at equal intervals, and screw holes are provided on the outer side surfaces of the valve body (1) at positions corresponding to the through holes. At the same time, the fixing plates (10) are fixedly connected to the valve body (1) by bolts.

5. The modular electric regulating valve according to claim 1, characterized in that: The upper movable plate (6) and the lower movable plate (4) are both rectangular in structure, and are compatible with the size of the inner cavity of the valve body (1). Both sides of the upper movable plate (6) and the lower movable plate (4) are fixedly connected to the sealing layer (15), and the sealing layer (15) is square in structure.

6. A modular electric control valve according to claim 1, characterized in that: The upper movable plate (6) and the lower movable plate (4) are symmetrically provided with movable grooves on opposite sides. The movable grooves are cylindrical in structure, and the axial cross-section of the movable grooves is a convex structure. The opening size of one end of the movable groove close to the engaging plate (13) is larger than the opening size of the other end. At the same time, the end of the movable groove with a smaller opening size is screwed to the thread structure on the surface of the transmission rod (3) through a thread structure, and the sealing sleeve (12) fixedly connected to the other end of the movable groove is cylindrical in structure.

7. A modular electric regulating valve according to claim 1, characterized in that: The top plate (7) is of rectangular structure, the sealing ring (16) fixedly connected to the outer side of the top plate (7) is of a U-shaped structure, and the size of the outer side of the sealing ring (16) is matched with the size of the inner cavity of the valve body (1), and two groups of thread structures are symmetrically provided at both ends of the transmission rod (3), and the two groups of thread structures have opposite thread directions. At the same time, the two groups of embedded plates (13) fixedly connected to the upper surface of the lower moving plate (4) are both of long strip structure, and the cross-section of the sealing gasket (14) is of a U-shaped structure.