Online cable heater

By adopting a C-shaped movable cover and equal-space heating tube in the cable heating device, combined with the rotation mechanism driven by the drive motor, the problems of uneven heating and low efficiency on the outside of the cable are solved, and uniform heating of the cable is achieved and Efficient production.

CN222260627UActive Publication Date: 2024-12-27SHENYU COMM TECH
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Patent Information

Application Number
CN202420499575.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-27
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing cable heating devices have problems of uneven heating on the outside of the cable and low heating efficiency, which leads to incomplete adhesion of the PET belt and the copper-plastic foil, resulting in poor products.

Method used

Design an online cable heater. The movable cover with a C-shaped structure is built into multiple equally spaced C-shaped electric heating tubes, and the movable cover is driven to rotate by driving the motor to ensure uniform heating of the cable. A movable door and positioning wheel are installed on the outside of the heating box to facilitate the inlet, removal and debugging of cables.

Benefits of technology

It realizes uniform heating on the outside of the cable, improves heating efficiency, ensures cable production quality, and reduces the generation of defective products.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222260627U_ABST
    Figure CN222260627U_ABST
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Abstract

The utility model discloses an on-line cable heater, which relates to the technical field of cable heating and comprises a rack, a heating box is fixedly arranged in the middle of the outer side face of the rack, traction wheels are arranged at the two ends of the heating box, dancing wheels are arranged on the outer sides of the traction wheels, and the dancing wheels are arranged on the outer sides of the traction wheels. A pay-off wheel and a take-up wheel are arranged on the outer sides of the two dancing wheels respectively. By arranging the rack, the heating box is arranged on the outer side of the rack, the movable cover of the C-shaped structure is arranged in the heating box, and the electric heating pipes of the C-shaped structure are arranged in the movable cover, when a cable passes through the movable cover, the electric heating pipes can heat the cable, and in the heating process, the movable cover can rotate around the cable, so that the cable can be heated more conveniently. Therefore, the outer side of the cable can be ensured to be uniformly heated, and the production quality of the cable is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable heating, in particular to an online cable heater. Background Art

[0002] Wires and cables are widely used in various industries. For example, household appliances require electrical wiring for power. Typically, wires consist of two parts: a plastic sheath surrounding a copper or aluminum core, and an outer sheath protecting the core from mechanical damage. Wires and cables are manufactured through three processes: drawing, twisting, and sheathing. The more complex the model, the higher the repeatability. After sheathing, the cable needs to be heated to ensure adhesion between the PET tape and the copper foil. The previous method of heating the entire cable reel in an oven resulted in uneven heating inside and outside, and prolonged baking times. This resulted in incomplete adhesion between the PET tape and the copper-plastic foil during processing, resulting in defective products.

[0003] Publication number CN208622503U discloses a heating device for producing wires and cables, comprising: a housing, with a left conveyor wheel and a right conveyor wheel disposed on the left and right sides of the housing, respectively; a guide cylinder disposed on the upper side of the housing, with multiple heating tiles sheathed on the outer side of the guide cylinder; a temperature sensor disposed on each of the left and right sides of the housing, and a temperature regulator disposed on the front side of the housing, both temperature sensors being electrically connected to the temperature regulator; the heating tiles comprising a heating tube, asbestos disposed around the heating tube, and a stainless steel heat-conducting plate covering the heating tube and asbestos. This heating device for producing wires and cables provides uniform heating and effectively improves heating efficiency.

[0004] The above technical solution has some problems in practical application. The heating range on the outside of the cable is affected by the layout of the heating tubes, the heating on the outside of the cable is uneven, and the heating efficiency is limited.

[0005] Therefore, it is necessary to invent an online cable heater to solve the above problems. Utility Model Content

[0006] The purpose of the present utility model is to provide an online cable heater to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an online cable heater, comprising a frame, a heating box fixedly provided on the middle part of the outer side surface of the frame, traction wheels provided at both ends of the heating box, dancing wheels provided on the outer side of the traction wheels, a pay-off wheel and a take-up wheel provided on the outer sides of the two dancing wheels respectively, a cable body provided on the outer side of the pay-off wheel, and the cable body passes through the pay-off wheel, dancing wheels, traction wheels, heating box and take-up wheel in sequence, a movable cover provided inside the heating box, and the movable cover is configured as a "C"-shaped structure, a plurality of electric heating tubes are fixedly provided on the inner side wall of the movable cover, the plurality of electric heating tubes are configured as a "C"-shaped structure, and the plurality of electric heating tubes are configured at equal intervals.

[0008] Preferably, a plurality of convex teeth are arranged around the middle of the outer side wall of the movable cover, and two driving gears are arranged through the middle of the outer side wall of the heating box, and both driving gears are engaged with the convex teeth.

[0009] Preferably, a driving motor is provided in the middle of the outer side of the driving gear, and the driving motor is fixedly provided in the middle of the outer side wall of the heating box.

[0010] Preferably, both ends of the movable cover are penetrated by wire grooves, one side of the wire groove is penetrated by a through groove, and the through groove extends to the outer wall of the movable cover, and a movable door is penetrated by the middle of the outer wall of the heating box, and the movable door corresponds to the through groove.

[0011] Preferably, a plurality of positioning wheels are arranged around the inner side wall of the heating box, and the positioning wheels are in contact with the outer side wall of the movable cover.

[0012] Preferably, a control panel is fixedly provided on the outer side wall of the frame, and the electric heating tube and the driving motor are electrically connected to the control panel through wires.

[0013] Technical effects and advantages of this utility model:

[0014] 1. The utility model is provided with a frame, a heating box is provided on the outside of the frame, a C-shaped movable cover is provided inside the heating box, and a plurality of C-shaped electric heating tubes are provided inside the movable cover. When the cable passes through the movable cover, the electric heating tubes can heat the cable, and during the heating process, the movable cover can rotate around the cable to ensure the heating effect of the cable, thereby ensuring that the outside of the cable is evenly heated, thereby ensuring the production quality of the cable;

[0015] 2. The utility model provides a heating box with a movable door on the outside of the heating box, and the movable door corresponds to the opening of the movable cover. By opening the movable door, the cable can be directly placed in, thereby ensuring the integrity of the internal structure of the heating box while facilitating the removal and placement of the cable, thereby facilitating the debugging and observation of the cable heating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 This is a schematic diagram of the heating box structure of the present utility model.

[0018] Figure 3 This is a schematic cross-sectional view of the heating box structure of the present invention.

[0019] Figure 4 This is a schematic diagram of the internal structure of the heating box of the present invention.

[0020] In the figure: 1. Frame; 2. Heating box; 3. Traction wheel; 4. Dancing wheel; 5. Pay-off wheel; 6. Take-up wheel; 7. Cable body; 8. Movable cover; 9. Electric heating tube; 10. Protruding teeth; 11. Driving gear; 12. Driving motor; 13. Wire trough; 14. Through slot; 15. Movable door; 16. Positioning wheel; 17. Control panel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The utility model provides Figure 1-4 The illustrated embodiment of an online cable heater comprises a frame 1, a heating box 2 fixedly disposed in the middle of the outer side of the frame 1, a traction wheel 3 disposed at each end of the heating box 2, a dancing wheel 4 disposed outside the traction wheel 3, a pay-off wheel 5 and a take-up wheel 6 disposed outside the two dancing wheels 4, a cable body 7 disposed outside the pay-off wheel 5, and the cable body 7 passes through the pay-off wheel 5, the dancing wheel 4, the traction wheel 3, the heating box 2, and the take-up wheel 6 in sequence;

[0023] Specifically, a movable cover 8 is provided inside the heating box 2, and the movable cover 8 is set to a "C"-shaped structure. A plurality of electric heating tubes 9 are fixedly provided on the inner side wall of the movable cover 8. The plurality of electric heating tubes 9 are all set to a "C"-shaped structure, and the plurality of electric heating tubes 9 are arranged at equal intervals.

[0024] More specifically, a plurality of convex teeth 10 are arranged around the middle of the outer wall of the movable cover 8, two drive gears 11 are provided through the middle of the outer wall of the heating box 2, and the two drive gears 11 are meshed with the convex teeth 10, a drive motor 12 is provided in the middle of the outer side of the drive gear 11, and the drive motor 12 is fixedly arranged in the middle of the outer wall of the heating box 2, both ends of the movable cover 8 are penetrated by a wire groove 13, one side of the wire groove 13 is penetrated by a through groove 14, and the through groove 14 extends to the outer wall of the movable cover 8, and a movable door 15 is provided through the middle of the outer wall of the heating box 2, and the movable door 15 corresponds to the through groove 14. By opening the movable door 15, the cable body 7 can be directly put in or taken out from the outside of the heating box 2, thereby facilitating the adjustment and scissoring of the cable body 7;

[0025] In addition, a plurality of positioning wheels 16 are provided around the inner wall of the heating box 2, and the positioning wheels 16 are in contact with the outer wall of the movable cover 8. The positioning wheels 16 can support and position the movable cover 8 to ensure the rotation stability of the movable cover 8.

[0026] Moreover, a control panel 17 is fixedly provided on the outer side wall of the frame 1 , and the electric heating tube 9 and the driving motor 12 are electrically connected to the control panel 17 through wires. The control panel 17 can control the electric heating tube 9 and the driving motor 12 .

[0027] Working principle of this utility model:

[0028] When the device is in use, the rolled cable body 7 is first released by the pay-off wheel 5. The cable body 7 passes through the dancing wheel 4 and the traction wheel 3 and enters the heating box 2, where it is heated. The heated cable body 7 passes through the traction wheel 3 and the dancing wheel 4 and reaches the take-up wheel 6, completing the heating process of the cable body 7.

[0029] During this process, the cable body 7 passes through the through groove 14 and enters the interior of the movable cover 8. The electric heating tube 9 inside the movable cover 8 is energized and generates heat to heat the cable body 7. The driving motor 12 drives the convex teeth 10 to rotate through the driving gear 11, thereby driving the movable cover 8 to rotate. The movable cover 8 drives the electric heating tube 9 to rotate to achieve surrounding heating of the cable body 7, thereby ensuring the heating effect of the cable body 7.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An in-line cable heater, comprising a frame (1), characterized in that: A heating box (2) is fixedly arranged at the middle of the outer side surface of the frame (1), traction wheels (3) are arranged at both ends of the heating box (2), dancing wheels (4) are arranged outside the traction wheels (3), a pay-off wheel (5) and a take-up wheel (6) are arranged outside the two dancing wheels (4), a cable body (7) is arranged outside the pay-off wheel (5), and the cable body (7) passes through the pay-off wheel (5), the dancing wheel (4), the traction wheel (3), the heating box (2) and the take-up wheel (6) in sequence, a movable cover (8) is arranged inside the heating box (2), and the movable cover (8) is arranged in a "C"-shaped structure, and a plurality of electric heating tubes (9) are fixedly arranged on the inner side wall of the movable cover (8), and the plurality of electric heating tubes (9) are all arranged in a "C"-shaped structure, and the plurality of electric heating tubes (9) are arranged at equal intervals.

2. An in-line cable heater according to claim 1, characterized in that: A plurality of convex teeth (10) are arranged around the middle of the outer wall of the movable cover (8), and two driving gears (11) are arranged through the middle of the outer wall of the heating box (2), and the two driving gears (11) are meshed with the convex teeth (10).

3. An in-line cable heater according to claim 2, characterized in that: A driving motor (12) is arranged at the middle part of the outer side of the driving gear (11), and the driving motor (12) is fixedly arranged at the middle part of the outer side wall of the heating box (2).

4. An in-line cable heater according to claim 3, characterized in that: Both ends of the movable cover (8) are penetrated by wire grooves (13), one side of the wire groove (13) is penetrated by a through groove (14), and the through groove (14) extends to the outer wall of the movable cover (8), and a movable door (15) is penetrated in the middle of the outer wall of the heating box (2), and the movable door (15) corresponds to the through groove (14).

5. An in-line cable heater according to claim 4, characterized in that: A plurality of positioning wheels (16) are arranged around the inner wall of the heating box (2), and the positioning wheels (16) are in contact with the outer wall of the movable cover (8).

6. An in-line cable heater according to claim 5, characterized in that: A control panel (17) is fixedly provided on the outer side wall of the frame (1), and the electric heating pipe (9) and the drive motor (12) are electrically connected to the control panel (17) via wires.

Citation Information

Patent Citations

  • Heating device for be used for producing electric wire cable

    CN208622503U