Environment-friendly binder preparation device
By using a heating coil and a stirring mechanism in the adhesive preparation device to promote mixing and reducing volatility by using a cooling and filtering mechanism, the volatility problem caused by excessive temperature is solved, and an environmentally friendly and safe adhesive preparation process is achieved.
Patent Information
- Application Number
- CN202421026200.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The binder volatilizes due to excessive temperature during the preparation process, causing air pollution and workers' harm, and the prior art is difficult to effectively solve this problem.
An environmentally friendly adhesive preparation device is designed, using a heating coil and a stirring mechanism to promote the mixing of raw materials. After mixing, it is discharged through a solenoid valve and a cooling mechanism to reduce the temperature of the adhesive. Combining multiple safety valves and filter mechanisms ensure safety and Purify gas.
It effectively reduces the volatility rate and volatility of the binder, improves the air environment, reduces the harm to workers, and the device is more environmentally friendly and safe.
Smart Images

Figure CN222266841U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of adhesive preparation, and in particular relates to an environmentally friendly adhesive preparation device. Background Art
[0002] Binders are widely used in various fields, such as coal briquette binders, pellet binders, plywood binders and sand fixation binders, etc. Currently, the most commonly used binder is the "synthetic binder" made from polymer chemistry and petrochemistry.
[0003] During the preparation process of the binder, it is usually necessary to heat and stir. Heating and stirring can promote the mixing of the binder raw materials. After mixing, it needs to be discharged and stored. However, since the mixed binder has a certain temperature, too high a temperature will cause the binder to evaporate quickly during the discharge process. The volatile gas will pollute the air, which is not conducive to environmental protection and will also cause harm to the surrounding workers. Utility Model Content
[0004] In order to solve the technical problem that excessively high temperature will cause the adhesive to volatilize quickly during the discharge process, the volatilized gas will pollute the air, and also cause harm to the surrounding workers, which is not conducive to environmental protection, the utility model provides an environmentally friendly adhesive preparation device.
[0005] The utility model is implemented as follows: an environmentally friendly adhesive preparation device comprises: a box body, on which a tank body is fixedly mounted, and a heating coil is fixedly sleeved on the tank body; a discharge pipe fixedly mounted on the bottom of the tank body, the bottom end of the discharge pipe extends to the outside of the box body, and a solenoid valve is arranged on the discharge pipe; a plurality of safety valves respectively fixedly mounted on the box body and the top of the tank body, the plurality of safety valves are respectively connected with the inside of the box body and the tank body; a plurality of through pipes welded on the box body and the top of the tank body, the plurality of through pipes are respectively located outside the plurality of safety valves; a stirring mechanism for preparing the adhesive mounted on the tank body; a cooling mechanism mounted on the discharge pipe for cooling the adhesive; and a plurality of filtering mechanisms respectively mounted on the plurality of through pipes for purifying gas.
[0006] Preferably, the stirring mechanism comprises: a rotating shaft rotatably mounted on the tank body; a plurality of stirring rods welded on the rotating shaft; and a motor fixedly mounted on the tank body, wherein the output shaft of the motor is fixedly connected to the top end of the rotating shaft.
[0007] Preferably, the cooling mechanism includes: a cooling pipe fixedly mounted on the discharge pipe, a cooling cavity being provided on the cooling pipe; a cold water tank being provided on one side of the box body; a water pump welded on one side of the box body, a water pumping pipe being fixedly mounted on the water inlet end of the water pump, one end of the water pumping pipe extending to the interior of the cold water tank; a drain pipe fixed on the drain end of the water pump, one end of the drain pipe extending to the interior of the cooling cavity; a connecting pipe fixedly mounted on the cooling pipe, the connecting pipe being connected to the cooling cavity, one end of the connecting pipe extending to the interior of the cold water tank.
[0008] Preferably, the filtering mechanism comprises: two filter screens welded on the through pipe; and an activated carbon adsorption layer disposed between the two filter screens for adsorbing harmful substances.
[0009] Preferably, a temperature sensor for detecting temperature is fixedly mounted on the tank body, a probe of the temperature sensor extends to the interior of the tank body, and a controller is fixedly mounted on one side of the box body.
[0010] Preferably, a feed pipe is fixedly installed on the top of the tank body, a valve is provided on the feed pipe, and a hopper for feeding is fixedly installed on the top of the feed pipe.
[0011] Preferably, a plurality of support frames are fixedly mounted on both sides of the box body, a same bottom plate is fixedly mounted on the bottom of the plurality of support frames, and the top of the bottom plate is fixedly connected to the bottom of the cold water tank.
[0012] Preferably, a water adding pipe for adding coolant is fixedly mounted on the top of the cold water tank, and a sealing cover for preventing dust is fixedly mounted on the water adding pipe.
[0013] Compared with the related art, the environmentally friendly adhesive preparation device provided by the utility model has the following beneficial effects:
[0014] In this scheme, the feed pipe and the hopper can be used to conveniently inject the raw materials of the adhesive into the tank body, the feed pipe can be blocked by the valve, and the mixing of the raw materials can be effectively promoted by the coordinated use of the heating coil and the stirring mechanism. After the mixing is completed, the adhesive is discharged from the discharge pipe by opening the solenoid valve, and the discharged adhesive can be cooled by the cooling mechanism, which can quickly reduce the discharge temperature of the adhesive, reduce the volatilization rate and volatilization amount of the adhesive, improve the surrounding air environment, and reduce the harm to humans. It is more environmentally friendly to use, and the safety of the device can be ensured by multiple safety valves to prevent the air pressure in the box and the tank from being too high and causing danger to use. The discharged air pressure can be purified by multiple filtering mechanisms to reduce the harm of the discharged gas, and the coordinated use of the temperature sensor and the controller can make the heating coil automatically shut down and start according to the temperature of the tank body, so that the temperature of the tank body can be guaranteed to be within the appropriate range of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a cross-sectional structural schematic diagram of an environmentally friendly adhesive preparation device provided by the utility model;
[0016] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0017] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the feed pipe and the hopper in the utility model.
[0019] Figure numerals: 1. Box body; 2. Tank body; 3. Heating coil; 4. Discharge pipe; 5. Safety valve; 6. Through pipe; 7. Rotating shaft; 8. Stirring rod; 9. Motor; 10. Cooling pipe; 11. Cooling chamber; 12. Cold water tank; 13. Water pump; 14. Suction pipe; 15. Drain pipe; 16. Connecting pipe; 17. Temperature sensor; 18. Feed pipe; 19. Hopper; 20. Filter; 21. Activated carbon adsorption layer. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The present invention provides an environmentally friendly adhesive preparation device. Figure 1-4 As shown, the environmentally friendly adhesive preparation device includes: a box body 1, on which a tank body 2 is fixedly mounted, and a heating coil 3 is fixedly sleeved on the tank body 2; a discharge pipe 4 fixedly mounted on the bottom of the tank body 2, the bottom end of the discharge pipe 4 extends to the outside of the box body 1, and a solenoid valve is arranged on the discharge pipe 4; a plurality of safety valves 5 fixedly mounted on the top of the box body 1 and the tank body 2, respectively, and the plurality of safety valves 5 are respectively connected to the inside of the box body 1 and the tank body 2; a plurality of through pipes 6 welded on the top of the box body 1 and the tank body 2, and the plurality of through pipes 6 are respectively located outside the plurality of safety valves 5; a stirring mechanism for preparing the adhesive mounted on the tank body 2; a cooling mechanism mounted on the discharge pipe 4 for cooling the adhesive; and a plurality of filtering mechanisms respectively mounted on the plurality of through pipes 6 for purifying the gas.
[0023] It should be noted that during the preparation process of the binder, heating and stirring are usually used to promote the mixing of the binder raw materials. After mixing, the binder needs to be discharged and stored. However, since the mixed binder has a certain temperature, too high a temperature will cause the binder to evaporate quickly during the discharge process. The higher the temperature, the faster the volatilization rate. The volatile gas contains harmful substances, which will pollute the air, is not conducive to environmental protection, and will also cause harm to the surrounding workers.
[0024] In the scheme, when preparing the adhesive, firstly, various raw materials of the adhesive need to be injected into the tank body 2, then the feeding part is blocked to prevent dust from entering, and then the tank body 2 is heated by the heating coil 3, and its temperature needs to be controlled within a suitable range. At the same time, a stirring mechanism is also required to stir the raw materials. With the cooperation of heating and stirring, the mixing of the raw materials can be effectively promoted. After the mixing is completed, the preparation of the adhesive is completed, and then the solenoid valve is opened to discharge the adhesive from the discharge pipe 4 into the cooling pipe 10 of the cooling mechanism, and finally discharged from one end of the cooling pipe 10. It is convenient for manual collection and storage. After the cooling treatment of the cooling mechanism, the discharged adhesive can be quickly cooled to reduce its temperature quickly, which can effectively reduce the volatilization rate of the adhesive during the discharge process, improve the surrounding air environment, and reduce the harm to humans. It is more environmentally friendly to use. During the preparation of the adhesive, multiple safety valves 5 may discharge the excess air pressure inside the box 1 and the tank 2 to ensure the safe use of the device. The discharged air pressure will be purified by multiple filtering mechanisms, which can adsorb and intercept harmful substances in the gas, thereby reducing air pollution.
[0025] In a further preferred embodiment of the utility model, the stirring mechanism includes: a rotating shaft 7 rotatably mounted on the tank body 2; a plurality of stirring rods 8 welded on the rotating shaft 7; and a motor 9 fixedly mounted on the tank body 2, the output shaft of the motor 9 being fixedly connected to the top end of the rotating shaft 7.
[0026] In this embodiment, the stirring mechanism is used to stir the raw materials of the adhesive. During stirring, the motor 9 is started, the motor 9 drives the rotating shaft 7 to rotate, and the rotating shaft 7 drives the multiple stirring rods 8 to rotate, and the multiple stirring rods 8 stir and mix the raw materials.
[0027] In a further preferred embodiment of the utility model, the cooling mechanism includes: a cooling pipe 10 fixedly mounted on the discharge pipe 4, a cooling chamber 11 being provided on the cooling pipe 10; a cold water tank 12 being arranged on one side of the box body 1; a water pump 13 welded on one side of the box body 1, a water pump 14 being fixedly mounted on the water inlet end of the water pump 13, one end of the water pump 14 extending to the interior of the cold water tank 12; a drain pipe 15 fixed on the drain end of the water pump 13, one end of the drain pipe 15 extending to the interior of the cooling chamber 11; a connecting pipe 16 fixedly mounted on the cooling pipe 10, the connecting pipe 16 being connected to the cooling chamber 11, and one end of the connecting pipe 16 extending to the interior of the cold water tank 12.
[0028] In this embodiment, the cooling mechanism is used to cool the discharged binder. During cooling, there must be enough coolant in the cold water tank 12. The binder discharged from the discharge pipe 4 will flow into the cooling pipe 10 and then be discharged from one end of the cooling pipe 10. The water pump 13 is started, and the water pump 13 will transport the coolant in the cold water tank 12 to the cooling chamber 11 through the suction pipe 14 and the discharge pipe 15. The coolant transported into the cooling chamber 11 will cool the binder flowing in the cooling pipe 10 by its own low temperature. Then the coolant in the cooling chamber 11 will be discharged from the connecting pipe 16 into the cold water tank 12, thereby continuously circulating. In this way, a certain amount of coolant can be used to cool the binder, so that the volatilization rate of the binder during discharge is greatly reduced.
[0029] In a further preferred embodiment of the present invention, the filtering mechanism comprises: two filter screens 20 welded on the through pipe 6; and an activated carbon adsorption layer 21 disposed between the two filter screens 20 for adsorbing harmful substances.
[0030] In this embodiment, the filtering mechanism is used to absorb and intercept harmful substances in the gas. During filtering, the gas discharged from the safety valve 5 will enter the activated carbon adsorption layer 21 between the two filter screens 20. The activated carbon adsorption layer 21 can effectively absorb harmful substances in the gas, greatly reducing the harm of the gas. Finally, these gases will be discharged from the top of the through pipe 6.
[0031] In a further preferred embodiment of the utility model, a temperature sensor 17 for detecting temperature is fixedly mounted on the tank body 2, a probe of the temperature sensor 17 extends into the interior of the tank body 2, and a controller is fixedly mounted on one side of the box body 1.
[0032] In this embodiment, by using the temperature sensor 17 and the controller in combination, the heating coil 3 can be automatically shut down and started according to the temperature of the tank body 2, so that the temperature of the tank body 2 can be guaranteed to be within a suitable use range.
[0033] In a further preferred embodiment of the utility model, a feed pipe 18 is fixedly installed on the top of the tank body 2, a valve is provided on the feed pipe 18, and a hopper 19 for feeding is fixedly installed on the top of the feed pipe 18.
[0034] In this embodiment, the use of the feed pipe 18 and the hopper 19 can facilitate manual injection of the raw material of the adhesive into the tank body 2, and the feed pipe 18 can be blocked by a valve.
[0035] In a further preferred embodiment of the utility model, a plurality of support frames are fixedly installed on both sides of the box body 1, and a same bottom plate is fixedly installed on the bottom of the plurality of support frames, and the top of the bottom plate is fixedly connected to the bottom of the cold water tank 12.
[0036] In this embodiment, the use of the bottom plate can provide a better supporting effect for the cold water tank 12 .
[0037] In a further preferred embodiment of the present invention, a water adding pipe for adding coolant is fixedly installed on the top of the cold water tank 12, and a sealing cover for dust prevention is fixedly installed on the water adding pipe.
[0038] In this embodiment, the water adding pipe can be used to conveniently add cooling water to the cold water tank 12 manually, and the water adding pipe can be blocked by a sealing cover to prevent dust from entering the cold water tank 12.
[0039] In summary, the use of the cooling mechanism in the utility model can effectively reduce the temperature of the adhesive during discharge, reduce the volatilization speed and volatilization amount of the adhesive during discharge, improve the surrounding air environment, reduce the harm to human beings, and is more environmentally friendly to use.
[0040] Compared with the related art, in this scheme, the feed pipe 18 and the hopper 19 can be used to conveniently manually inject the raw materials of the binder into the tank body 2, the feed pipe 18 can be blocked by the valve, and the mixing of the raw materials can be effectively promoted by the coordinated use of the heating coil 3 and the stirring mechanism. After the mixing is completed, the binder is discharged from the discharge pipe 4 by opening the solenoid valve, and the discharged binder can be cooled by the cooling mechanism, which can quickly reduce the discharge temperature of the binder, reduce the volatilization rate and volatilization amount of the binder, improve the surrounding air environment, and reduce the harm to humans. It is more environmentally friendly to use, and the safety of the device can be ensured by multiple safety valves 5 to prevent the air pressure of the box body 1 and the tank body 2 from being too high and causing danger in use. The discharged air pressure can be purified by multiple filtering mechanisms to reduce the harm of the discharged gas, and the coordinated use of the temperature sensor 17 and the controller can enable the heating coil 3 to automatically shut down and start according to the temperature of the tank body 2, so that the temperature of the tank body 2 can be guaranteed to be within a suitable range of use.
[0041] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. An environmentally friendly adhesive preparation device, characterized in that: include: A box body (1), a tank body (2) is fixedly mounted on the box body (1), and a heating coil (3) is fixedly sleeved on the tank body (2); a discharge pipe (4) fixedly mounted at the bottom of the tank body (2), the bottom end of the discharge pipe (4) extending to the outside of the box body (1), and a solenoid valve being arranged on the discharge pipe (4); A plurality of safety valves (5) are respectively fixedly mounted on the top of the box body (1) and the tank body (2), and the plurality of safety valves (5) are respectively connected to the inside of the box body (1) and the tank body (2); A plurality of through pipes (6) welded to the top of the box body (1) and the tank body (2), wherein the plurality of through pipes (6) are respectively located outside the plurality of safety valves (5); A stirring mechanism mounted on the tank (2) for preparing an adhesive; a cooling mechanism installed on the discharge pipe (4) for cooling the binder; A plurality of filter mechanisms for purifying gas are respectively installed on the plurality of through pipes (6).
2. The environmentally friendly adhesive preparation device according to claim 1, characterized in that: The stirring mechanism comprises: Rotating a rotating shaft (7) mounted on the tank body (2); A plurality of stirring rods (8) welded to the rotating shaft (7); A motor (9) is fixedly mounted on the tank body (2), and an output shaft of the motor (9) is fixedly connected to the top end of the rotating shaft (7).
3. The environmentally friendly adhesive preparation device according to claim 1, characterized in that: The cooling mechanism comprises: A cooling pipe (10) fixedly mounted on the discharge pipe (4), wherein a cooling chamber (11) is provided on the cooling pipe (10); A cold water tank (12) arranged on one side of the box body (1); A water pump (13) is welded to one side of the box body (1), a water pump pipe (14) is fixedly mounted on the water inlet end of the water pump (13), and one end of the water pump pipe (14) extends to the interior of the cold water tank (12); a drainage pipe (15) fixed to the drainage end of the water pump (13), one end of the drainage pipe (15) extending into the interior of the cooling chamber (11); A connecting pipe (16) is fixedly mounted on the cooling pipe (10), the connecting pipe (16) being in communication with the cooling chamber (11), and one end of the connecting pipe (16) extending into the interior of the cold water tank (12).
4. The environmentally friendly adhesive preparation device according to claim 1, characterized in that: The filtering mechanism comprises: Two filter screens (20) welded to the through pipe (6); An activated carbon adsorption layer (21) is arranged between the two filter screens (20) and is used to adsorb harmful substances.
5. The environmentally friendly adhesive preparation device according to claim 1, characterized in that: A temperature sensor (17) for detecting temperature is fixedly mounted on the tank body (2), a probe of the temperature sensor (17) extends into the interior of the tank body (2), and a controller is fixedly mounted on one side of the box body (1).
6. The environmentally friendly adhesive preparation device according to claim 1, characterized in that: A feed pipe (18) is fixedly mounted on the top of the tank body (2), a valve is provided on the feed pipe (18), and a hopper (19) for feeding is fixedly mounted on the top of the feed pipe (18).
7. The environmentally friendly adhesive preparation device according to claim 3, characterized in that: A plurality of support frames are fixedly mounted on both sides of the box body (1), a common bottom plate is fixedly mounted on the bottom of the plurality of support frames, and the top of the bottom plate is fixedly connected to the bottom of the cold water tank (12).
8. The environmentally friendly adhesive preparation device according to claim 3, characterized in that: A water adding pipe for adding coolant is fixedly mounted on the top of the cold water tank (12), and a sealing cover for preventing dust is fixedly mounted on the water adding pipe.