Homogenizer for fruit juice processing
By setting up multiple first-stage and second-stage crushing mechanisms in the homogenizer, combining extrusion and rotary crushing, the problem of low juice mixing quality of the existing homogenizer is solved, and a more efficient homogenization effect is achieved.
Patent Information
- Application Number
- CN202420270220.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-04
AI Technical Summary
The existing homogenizers are not effective when stirring and extruding the juice, resulting in a low quality of homogenization and unable to meet higher homogenization requirements.
A homogenizer for juice processing is designed, including multiple first-stage crushing mechanisms and first-stage crushing mechanisms. By combining multiple crushing and rotary crushing, more fine crushing is achieved and homogenization quality is improved.
Through the combination of multiple crushing and rotary crushing, the homogeneous quality of the juice is significantly improved and a more uniform mixing effect is achieved.
Smart Images

Figure CN222267383U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of juice processing, in particular to a homogenizer for juice processing. Background Art
[0002] A homogenizer is a device for homogenizing and emulsifying liquid materials. It is mainly used in the food or chemical industry, such as the homogenization and emulsification process in the production process of dairy products, beverages, cosmetics, medicines and other products. The homogenizer in food processing is a device that refines the material liquid under the triple effects of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed more evenly. When in use, the homogenizer mainly mixes liquid materials by stirring. However, the current homogenizer only stirs and mixes liquid materials through a stirring rod, which does not stir and mix the liquid materials sufficiently and has a poor stirring and mixing effect on hydraulic materials.
[0003] There are also some homogenizers that use a punch to repeatedly punch the juice in transit, causing the juice to be squeezed against the inner wall under high pressure to break, thereby achieving homogenization. However, they are unable to effectively and finely break the juice, and cannot meet higher requirements for homogenization. Utility Model Content
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a homogenizer for fruit juice processing. The homogenizer can crush the juice multiple times and achieve more refined crushing by setting multiple primary crushing mechanisms and secondary crushing mechanisms, thereby effectively improving the homogenization quality.
[0005] The utility model is implemented in this way: a homogenizer for processing juice is constructed, comprising a homogenizer body, wherein a plurality of primary crushing mechanisms for crushing juice multiple times and a secondary crushing mechanism for fine crushing are arranged in the homogenizer body, wherein the plurality of primary crushing mechanisms and secondary crushing mechanisms are arranged side by side and are sequentially connected end to end, and a liquid inlet pipe and a liquid discharge pipe are also arranged on the homogenizer body, wherein the liquid inlet pipe is connected to the primary crushing mechanism at the head end, and the liquid discharge pipe is connected to the secondary crushing mechanism.
[0006] Furthermore, the homogenizer body includes a base and a support body, a crankshaft is rotatably installed in the base and is driven to rotate by a transmission mechanism; and the support body is arranged on the outer side of the base.
[0007] Furthermore, the support body is provided with a primary crushing chamber for installing a primary crushing mechanism and a secondary crushing chamber for installing a secondary crushing mechanism, and the plurality of primary crushing chambers and secondary crushing chambers are connected via connecting holes.
[0008] Furthermore, the primary crushing chamber is a cylindrical hole that penetrates through the support body, a removable sealing plate is provided at the end of the cylindrical hole at the outer end of the support body, the other end of the cylindrical hole penetrates through the inner side of the base body, a conduit is provided on the cylindrical hole at the inner side end of the base body, and the primary crushing mechanism includes a connecting rod and a crushing head, one end of the connecting rod is hinged to the outer end of the crankshaft, and the other end is installed through the conduit to extend into the crushing chamber and a crushing head is provided at the end.
[0009] Furthermore, the secondary crushing chamber is another cylindrical hole arranged on the side of the support body and maintained perpendicular to the primary crushing chamber, and a secondary crushing mechanism inserted into the secondary crushing chamber is arranged at the end of the cylindrical hole through a mounting plate, and the secondary crushing mechanism includes a crushing barrel and a rotating connecting piece installed at both ends of the crushing barrel, any one of the rotating connecting pieces is arranged on the inner bottom of the secondary crushing chamber and keeps the connecting hole connected to the crushing barrel, and the other rotating connecting piece rotatably mounts the crushing barrel on the mounting plate, and a driving device that drives the crushing barrel to rotate is also arranged at the outer end of the mounting plate.
[0010] Furthermore, there is a gap between the crushing barrel and the inner wall of the secondary crushing chamber, filter holes are evenly opened on the crushing barrel, and the inner wall of the crushing barrel is provided with a plurality of convex edges parallel to its own axial direction.
[0011] Furthermore, the liquid inlet pipe is connected to the primary crushing chamber away from the secondary crushing chamber, and the liquid discharge pipe is connected to the inner bottom of the secondary crushing chamber.
[0012] The utility model has the following beneficial effects:
[0013] The homogenizer is provided with a plurality of primary crushing mechanisms and secondary crushing mechanisms which are sequentially connected to each other, so that the juice can be crushed multiple times, thereby achieving more delicate crushing and effectively improving the homogenization quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific implementation of the present invention, they are used to explain the present invention, but do not constitute any limitation to the present invention. In the accompanying drawings:
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 yes Figure 1 Schematic diagram of the main viewing direction;
[0017] Figure 3 yes Figure 1 Schematic diagram of the top view direction;
[0018] Figure 4 yes Figure 3Sectional view of AA in the middle;
[0019] Figure 5 It is a structural schematic diagram of the utility model from another perspective;
[0020] Figure 6 It is a structural schematic diagram of the utility model with the cover removed and the secondary crushing mechanism disassembled;
[0021] Figure 7 It is a structural schematic diagram of the crushing cylinder in the utility model;
[0022] In the figure: 1. base; 2. transmission mechanism; 3. crankshaft; 4. connecting rod; 5. guide tube; 6. support body; 6.1. primary crushing chamber; 6.2. secondary crushing chamber; 6.3. connecting hole; 7. liquid inlet pipe; 8. sealing plate; 9. driving device; 10. drain pipe; 11. crushing head; 12. crushing barrel; 13. mounting plate. DETAILED DESCRIPTION
[0023] The technical solution of the present invention is further described in detail below through specific embodiments and in combination with the accompanying drawings; it should be understood that the implementation methods described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention in any way; the accompanying drawings in the present invention are only used to assist in the description of the embodiments and to facilitate understanding, and are not intended to limit the present invention in any way.
[0024] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0025] As described in the background art, the existing homogenizer only uses a stirring rod or a punch head to stir, squeeze and crush the juice, and the crushing effect is not good, resulting in low quality of homogenous mixing.
[0026] Based on the above reasons, the utility model provides a technical solution: a homogenizer for fruit juice processing, comprising a homogenizer body, wherein the homogenizer body is provided with a plurality of primary crushing mechanisms for multiple crushing of the fruit juice and a secondary crushing mechanism for fine crushing, wherein the plurality of primary crushing mechanisms and secondary crushing mechanisms are arranged side by side and are interconnected end to end in sequence, and a liquid inlet pipe 7 and a liquid discharge pipe 10 are also provided on the homogenizer body, wherein the liquid inlet pipe 7 is connected to the primary crushing mechanism at the head end, and the liquid discharge pipe 10 is connected to the secondary crushing mechanism.
[0027] The juice can be crushed multiple times by multiple primary crushing mechanisms and secondary crushing mechanisms, and the extrusion crushing and stirring crushing are combined with each other to effectively improve the crushing quality, thereby facilitating homogeneous mixing.
[0028] In this embodiment, the homogenizer body includes a base body 1 and a support body 6 . A crankshaft 3 is rotatably mounted in the base body 1 and is driven to rotate by a transmission mechanism 2 . The support body 6 is disposed on the outer side of the base body 1 .
[0029] The transmission mechanism is a belt transmission mechanism, one end of which is driven by a driving motor and the other end of which is connected to a crankshaft.
[0030] The setting of the crankshaft can facilitate the first-stage crushing mechanism to move repeatedly, thereby squeezing and crushing the juice.
[0031] In this embodiment, the support body 6 is provided with a primary crushing chamber 6.1 for installing a primary crushing mechanism and a secondary crushing chamber 6.2 for installing a secondary crushing mechanism, and the plurality of primary crushing chambers 6.1 and secondary crushing chambers 6.2 are connected via connecting holes 6.3.
[0032] In this embodiment, the primary crushing chamber 6.1 is a cylindrical hole that penetrates through the support body 6, a detachable sealing plate 8 is provided at the end of the cylindrical hole at the outer end of the support body 6, the other end of the cylindrical hole penetrates through the inner side of the base body 1, a conduit 5 is provided on the cylindrical hole at the inner end of the base body 1, and the primary crushing mechanism includes a connecting rod 4 and a crushing head 11, one end of the connecting rod 4 is hinged to the outer end of the crankshaft 3, and the other end is installed through the conduit 5 to extend into the primary crushing chamber 6.1 and a crushing head 11 is provided at the end.
[0033] As described above, the crushing head and the connecting rod are provided to facilitate the repeated movement of the crushing head in the primary crushing chamber by the rotation of the crankshaft, thereby achieving the squeezing and crushing of the juice.
[0034] In this embodiment, the secondary crushing chamber 6.2 is another cylindrical hole arranged on the side of the support body 6 and maintained perpendicular to the primary crushing chamber 6.1. A secondary crushing mechanism inserted into the secondary crushing chamber 6.2 is arranged at the end of the cylindrical hole through the mounting plate 13. The secondary crushing mechanism includes a crushing barrel 12 and rotating connecting members installed at both ends of the crushing barrel 12. Any one of the rotating connecting members is arranged on the inner bottom of the secondary crushing chamber 6.2 and keeps the connecting hole 6.3 connected to the crushing barrel 12. The other rotating connecting member rotatably mounts the crushing barrel 12 on the mounting plate 13. A driving device 9 for driving the crushing barrel 12 to rotate is also arranged at the outer end of the mounting plate 13.
[0035] In this embodiment, there is a gap between the crushing barrel 12 and the inner wall of the secondary crushing chamber 6.2, filter holes are evenly opened on the crushing barrel 12, and the inner wall of the crushing barrel 12 is provided with a plurality of convex edges parallel to its own axial direction.
[0036] As described above, a gap is set between the crushing cylinder with filter holes and the secondary crushing chamber, and one end of the crushing cylinder is connected to the connecting hole to facilitate the rotational crushing of the juice inside the crushing cylinder. At the same time, the convex ridges can effectively improve the crushing efficiency and quality.
[0037] In this embodiment, the liquid inlet pipe 7 is connected to the primary crushing chamber 6.1 far away from the secondary crushing chamber 6.2, and the liquid discharge pipe 10 is connected to the inner bottom of the secondary crushing chamber 6.2.
[0038] The above-mentioned method is to facilitate continuous crushing of the juice and facilitate the flow of the juice in multiple crushing chambers.
[0039] Before using the homogenizer, the crushing head 11 and the crushing barrel 12 are respectively installed in the primary crushing chamber 6.1 and the secondary crushing chamber 6.2, and the crushing head 11 is kept connected to the connecting rod 4 (an external thread can be set at the end of the connecting rod, and an internal thread is set at the end of the crushing head, and the threads are matched to connect), and then the sealing plate 8 is closed for sealing, and the rotating connecting piece (which can be set as a thrust ball bearing) at one end of the crushing barrel 12 is fixed to the bottom of the secondary crushing chamber 6.2, and the other rotating connecting piece (such as a deep groove ball bearing) is sealed and connected to the end of the secondary crushing chamber 6.2 in combination with the mounting plate 13, and then the homogenizer can be used.
[0040] During use, the external driving motor drives the transmission mechanism 2 to operate, thereby driving the crankshaft 3 to rotate. Under the rotation of the crankshaft 3, the connecting rod 4 and the crushing head 11 are pushed or pulled to move repeatedly in the primary crushing chamber 6.1. At the same time, the driving device 9 (which can also be set as a driving motor) is started to drive the crushing cylinder 12 to rotate. The juice is poured from the liquid inlet pipe 7 and falls into the primary crushing chamber 6.1. It is initially crushed under the extrusion of the crushing head 11, and then passes through each connecting hole 6.3 and is squeezed and crushed for multiple times. Finally, it enters the crushing cylinder 12 and is rotated and crushed under the rotation of the crushing cylinder 12. Finally, it passes through the filter holes of the crushing cylinder 12 and is discharged from the discharge pipe 10 to complete the homogenous mixing process.
[0041] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.
Claims
1. A homogenizer for juice processing, comprising a homogenizer body, characterized in that: The homogenizer body is provided with a plurality of primary crushing mechanisms for crushing the juice multiple times and a secondary crushing mechanism for fine crushing. The plurality of primary crushing mechanisms and secondary crushing mechanisms are arranged side by side and are sequentially connected end to end. A liquid inlet pipe and a liquid discharge pipe are also provided on the homogenizer body. The liquid inlet pipe is connected to the primary crushing mechanism at the head end, and the liquid discharge pipe is connected to the secondary crushing mechanism.
2. A homogenizer for juice processing according to claim 1, characterized in that: The homogenizer body comprises a base body and a support body. A crankshaft is rotatably mounted in the base body and is driven to rotate by a transmission mechanism. The support body is arranged on the outer side of the base body.
3. A homogenizer for juice processing according to claim 2, characterized in that: The support body is provided with a primary crushing chamber for installing a primary crushing mechanism and a secondary crushing chamber for installing a secondary crushing mechanism, and a plurality of the primary crushing chambers and the secondary crushing chambers are connected through connecting holes.
4. A homogenizer for juice processing according to claim 3, characterized in that: The primary crushing chamber is a cylindrical hole that penetrates through the support body, a detachable sealing plate is arranged at the end of the cylindrical hole at the outer end of the support body, the other end of the cylindrical hole penetrates through the inner side of the base body, a conduit is arranged on the cylindrical hole at the inner side end of the base body, the primary crushing mechanism includes a connecting rod and a crushing head, one end of the connecting rod is hinged to the outer end of the crankshaft, and the other end is installed through the conduit to extend into the crushing chamber and a crushing head is arranged at the end.
5. A homogenizer for juice processing according to claim 4, characterized in that: The secondary crushing chamber is another cylindrical hole arranged on the side of the support body and maintained perpendicular to the primary crushing chamber. A secondary crushing mechanism inserted into the secondary crushing chamber is arranged at the end of the cylindrical hole through a mounting plate. The secondary crushing mechanism includes a crushing barrel and rotating connecting pieces installed at both ends of the crushing barrel. Any one of the rotating connecting pieces is arranged on the inner bottom of the secondary crushing chamber and keeps the connecting hole connected to the crushing barrel. The other rotating connecting piece rotatably mounts the crushing barrel on the mounting plate. A driving device that drives the crushing barrel to rotate is also arranged at the outer end of the mounting plate.
6. A homogenizer for juice processing according to claim 5, characterized in that: There is a gap between the crushing cylinder and the inner wall of the secondary crushing chamber, filter holes are evenly opened on the crushing cylinder, and the inner wall of the crushing cylinder is provided with a plurality of convex edges parallel to the axis direction thereof.
7. A homogenizer for juice processing according to claim 5, characterized in that: The liquid inlet pipe is connected to the primary crushing chamber far away from the secondary crushing chamber, and the liquid discharge pipe is connected to the inner bottom of the secondary crushing chamber.
