Intelligent spraying device for steel beam

The intelligent steel beam spraying device addresses inefficiencies in current anti-rust methods by automating the clamping and spraying process, enhancing efficiency and automation through magnetic clamping and rotating spraying.

CN222267526UActive Publication Date: 2024-12-31SHANDONG SUNWAY STEEL BUILDING CO LTD
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Patent Information

Application Number
CN202323310425.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-31
Estimated Expiration
2033-12-06

AI Technical Summary

Technical Problem

Current anti-rust methods for steel beams are time-consuming, labor-intensive, and inefficient, lacking intelligence and automation.

Method used

An intelligent steel beam spraying device comprising a spraying platform, magnetic cleaning support plate, screw-type spraying device, and lifting steel beam rotating clamping device, which allows quick clamping, adjustment, and automation of the spraying process using electromagnetic suction cups and drive motors.

Benefits of technology

The device enhances efficiency and automation by enabling quick installation, magnetic clamping, and rotating spraying, while effectively collecting paint stains, thus improving the overall spraying process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222267526U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent steel beam spraying device which comprises a spraying table, an operation panel, a magnetic suction type cleaning supporting plate, a lead screw type spraying device, a lifting type steel beam rotating clamping device and an auxiliary clamping device. A magnetic suction type cleaning supporting plate is installed in the middle of the top end of the spraying table, a lead screw type spraying device is installed in the middle of the rear end of the magnetic suction type cleaning supporting plate, and a lifting type steel beam rotating clamping device and an auxiliary clamping device which are symmetrically distributed are installed at the left end and the right end of the magnetic suction type cleaning supporting plate. According to the spraying device, lifting type adjustment, rotation and rapid clamping operation can be carried out according to different specifications of steel beams through reasonable design, then the surfaces of the steel beams are sprayed in cooperation with the lead screw type spraying device, finally, the spraying table is protected through the magnetic suction type cleaning supporting plate, and paint stains generated in the spraying process are conveniently detached and cleaned.
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Description

Technical Field

[0001] The utility model relates to a spraying device, in particular to an intelligent spraying device for steel beams. Background Art

[0002] During the production and processing of steel beams, the surface is treated with anti-rust and other methods. The current anti-rust methods mostly use methods such as spraying anti-rust materials, but the operation is time-consuming and labor-intensive, unintelligent and inefficient. Therefore, a new type of steel beam intelligent spraying device is needed, which can quickly clamp, save time and labor, and adjust according to steel beams of different specifications. Utility Model Content

[0003] The utility model aims to provide a steel beam intelligent spraying device to solve the above technical problems.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An intelligent steel beam spraying device comprises a spraying platform, an operating panel, a magnetic cleaning support plate, a screw-type spraying device, a lifting steel beam rotating clamping device, and an auxiliary clamping device. An operating panel connected with electric wires is installed in the middle of the front end of the spraying platform, a magnetic cleaning support plate is installed in the middle of the top of the spraying platform, a screw-type spraying device is installed in the middle of the rear end of the magnetic cleaning support plate, and symmetrically distributed lifting steel beam rotating clamping devices and auxiliary clamping devices are installed on the left and right ends of the magnetic cleaning support plate.

[0006] Based on the above technical solution, a rectangular groove is opened on the top of the spray station, a rectangular magnetic plate connected by magnetic attraction is installed on the inside of the groove, a rectangular rubber pad fixed with countersunk screws is installed on the top of the magnetic plate, a metal support plate fixed with countersunk screws is installed in the middle of the top of the rubber pad, and a paint stain collection cloth with a rectangular structure is laid in the middle of the top of the metal support plate.

[0007] On the basis of the above technical scheme, the lifting steel beam rotating clamping device includes a movable support frame, a limit plate, an emergency stop button, a limit guide block, a hydraulic cylinder, a drive motor, an electromagnetic suction cup, a conductive energy supply ring, and a power supply base. The bottom end of the movable support frame is installed with a welded and fixed limit plate, the top of the limit plate is installed with equidistant and symmetrically distributed emergency stop buttons, the top of the limit plate is installed with a limit guide block and is fixed to the top of the spraying table by bolts, a bolt-fixed hydraulic cylinder is installed in the middle of the bottom end of the movable support frame, a hinged drive motor is installed on the top of the left end of the movable support frame, a key-connected electromagnetic suction cup is installed on the right end of the drive motor, a conductive energy supply ring is installed on the circumferential surface of the left end of the electromagnetic suction cup, and the circumferential surface of the conductive energy supply ring is wrapped with a power supply base.

[0008] Compared with the prior art, the utility model has the following advantages: the intelligent steel beam spraying device of the utility model can be quickly installed and disassembled through the magnetic cleaning support plate, which not only protects the spraying platform but also facilitates the cleaning of paint stains generated during the spraying process; and then cooperates with the lifting type steel beam rotating clamping device to perform lifting and lowering adjustment according to the different specifications of the steel beam, and then magnetically clamps the steel beam through the electromagnetic suction cup, and then drives the electromagnetic suction cup and the steel beam to rotate through the driving motor while cooperating with the screw-type spraying device to spray the surface of the steel beam, which effectively improves the efficiency of clamping and the automation and intelligence of the spraying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a schematic diagram of the appearance structure of the utility model.

[0010] Figure 2 This is a schematic diagram of the structure of the magnetic cleaning support plate of the utility model.

[0011] Figure 3 The utility model is a schematic diagram of the structure of the lifting type steel beam rotating clamping device.

[0012] In the figure: 1. spraying table, 2. operation panel, 3. magnetic cleaning support plate, 4. screw spraying device, 5. lifting steel beam rotating clamping device, 6. auxiliary clamping device, 7. embedding groove, 8. magnetic plate, 9. rubber pad, 10. metal support plate, 11. paint stain collecting cloth, 12. movable support frame, 13. limit plate, 14. emergency stop button, 15. limit guide block, 16. hydraulic cylinder, 17. drive motor, 18. electromagnetic suction cup, 19. conductive energy supply ring, 20. power supply base. DETAILED DESCRIPTION

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0014] like Figure 1-3 As shown, an intelligent spraying device for steel beams includes a spraying platform 1, an operating panel 2, a magnetic cleaning support plate 3, a screw-type spraying device 4, a lifting type steel beam rotating clamping device 5, and an auxiliary clamping device 6. An operating panel 2 connected with electric wires is installed in the middle of the front end of the spraying platform 1, a magnetic cleaning support plate 3 is installed in the middle of the top of the spraying platform 1, a screw-type spraying device 4 is installed in the middle of the rear end of the magnetic cleaning support plate 3, and symmetrically distributed lifting type steel beam rotating clamping devices 5 and auxiliary clamping devices 6 are installed on the left and right ends of the magnetic cleaning support plate 3.

[0015] A rectangular groove 7 is provided at the top of the spraying station 1, a rectangular magnetic plate 8 connected by magnetic attraction is installed inside the groove 7, a rectangular rubber pad 9 fixed with countersunk screws is installed at the top of the magnetic plate 8, a metal support plate 10 fixed with countersunk screws is installed in the middle of the top of the rubber pad 9, and a rectangular paint stain collection cloth 11 is laid in the middle of the top of the metal support plate 10.

[0016] The lifting steel beam rotating clamping device 5 includes a movable support frame 12, a limit plate 13, an emergency stop button 14, a limit guide block 15, a hydraulic cylinder 16, a drive motor 17, an electromagnetic suction cup 18, a conductive energy supply ring 19, and a power supply base 20. The bottom end of the movable support frame 12 is installed with a welded limit plate 13, the top of the limit plate 13 is installed with an equidistant and symmetrically distributed emergency stop button 14, the top of the limit plate 13 is installed with a limit guide block 15 and is fixed to the top of the spraying table 1 by bolts, the middle part of the bottom end of the movable support frame 12 is installed with a bolt-fixed hydraulic cylinder 16, the top of the left end of the movable support frame 12 is installed with a hinged drive motor 17, the right end of the drive motor 17 is installed with a key-connected electromagnetic suction cup 18, the circumferential surface of the left end of the electromagnetic suction cup 18 is installed with a conductive energy supply ring 19, and the circumferential surface of the conductive energy supply ring 19 is wrapped with a power supply base 20.

[0017] The working principle of the utility model is as follows: first, the steel beam to be sprayed is hoisted to the top surface of the magnetic cleaning support plate, and then the movable support frame and the electromagnetic suction cup are driven by the hydraulic cylinder to adjust according to the specifications of the steel beam. At the same time, the lifting stroke of the movable support frame is limited by the cooperation between the emergency stop button on the top of the limit plate and the limit guide block, and then the steel beam is magnetically clamped by two sets of electromagnetic suction cups at the left and right ends, and the electromagnetic suction cup and the steel beam are driven to rotate by the drive motor, and then during the rotation, the surface of the steel beam is sprayed by the horizontal movement of the screw-type spraying device, and then the paint stains generated during the spraying process fall to the paint stain collection cloth on the top of the magnetic cleaning support plate under the action of gravity, and then the magnetic cleaning support plate is magnetically connected to the spraying table through the magnetic plate at the bottom, which is convenient and quick to install and disassemble, and the paint stain collection cloth can be cleaned and replaced. At the same time, when the steel beam contacts the magnetic cleaning support plate, it is buffered and shock-absorbing through the rubber pad, and the support strength is increased through the metal support plate to avoid damage to the magnetic plate and rubber pad at the bottom, thereby further increasing its service life.

[0018] The above is a preferred embodiment of the present invention. For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.

Claims

1. An intelligent steel beam spraying device, comprising a spraying platform (1), an operation panel (2), a magnetic cleaning support plate (3), a screw-type spraying device (4), a lifting steel beam rotating clamping device (5), and an auxiliary clamping device (6), characterized in that: An operating panel (2) connected with electric wires is installed in the middle of the front end of the spraying platform (1), a magnetic cleaning support plate (3) is installed in the middle of the top end of the spraying platform (1), a screw-type spraying device (4) is installed in the middle of the rear end of the magnetic cleaning support plate (3), and symmetrically distributed lifting steel beam rotating clamping devices (5) and auxiliary clamping devices (6) are installed at the left and right ends of the magnetic cleaning support plate (3).

2. The intelligent spraying device for steel beams according to claim 1 is characterized in that: The top of the spraying platform (1) is provided with a rectangular groove (7), the inner side of the groove (7) is provided with a rectangular magnetic plate (8) connected by magnetic attraction, the top of the magnetic plate (8) is provided with a rectangular rubber pad (9) fixedly connected by countersunk screws, the middle of the top of the rubber pad (9) is provided with a metal support plate (10) fixed by countersunk screws, and the middle of the top of the metal support plate (10) is provided with a paint stain collection cloth (11) with a rectangular structure.

3. The intelligent spraying device for steel beams according to claim 1 is characterized in that: The lifting type steel beam rotating clamping device (5) comprises a movable support frame (12), a limit plate (13), an emergency stop button (14), a limit guide block (15), a hydraulic cylinder (16), a drive motor (17), an electromagnetic suction cup (18), a conductive energy supply ring (19), and a power supply base (20). The bottom end of the movable support frame (12) is installed with a welded fixed limit plate (13), the top end of the limit plate (13) is installed with equidistant and symmetrically distributed emergency stop buttons (14), and the top end of the limit plate (13) is installed with A limiting guide block (15) is fixed to the top of the spraying table (1) by bolts, a bolt-fixed hydraulic cylinder (16) is installed in the middle of the bottom end of the movable support frame (12), a hinged driving motor (17) is installed at the top of the left end of the movable support frame (12), a key-connected electromagnetic suction cup (18) is installed at the right end of the driving motor (17), a conductive energy supply ring (19) is installed on the circumferential surface of the left end of the electromagnetic suction cup (18), and the circumferential surface of the conductive energy supply ring (19) is wrapped with a power supply base (20).