Dust and scrap removing device
By designing an automated dust removal device, using a combination of telescopic push rods and brushes, the problem of debris and dust cleaning in cement test block detection is solved, efficient and safe automatic cleaning is achieved, and work efficiency and production quality are improved.
Patent Information
- Application Number
- CN202420588239.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-25
AI Technical Summary
In the quality inspection of construction projects, debris and dust generated during the inspection of cement test blocks are difficult to effectively clean up, resulting in pollution in the work area and risk of manual operation.
A dust removal device including telescopic push rods, supports, connecting plates and brushes was designed. The telescopic push rods automatically telescopic and drive the brush back and forth movement to achieve fully automatic cleaning, combining the guide rod and screw adjustment structure to ensure cleaning. Efficiency and safety.
It realizes zero manual automatic cleaning, reduces error rate and operational risks, improves work efficiency and production quality, and is simple in structure and low in cost, suitable for a variety of mechanical design improvements.
Smart Images

Figure CN222267942U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of construction engineering quality inspection, and specifically relates to a dust and chip removal device. Background Art
[0002] In the field of mechanical design, manufacturing and automation, everything has evolved from infancy to maturity, and then gradually improved. With the development and improvement of electronic information technology, the automatic controllers produced by advanced electronic information technology are combined with mechanical design to produce computer-controlled automation without manual operation. The adoption of mechanical automation not only provides sufficient production efficiency for the production needs of contemporary society, but also reduces the workload of manual production, greatly reducing the intensity of human work. The most intuitive result of the use of mechanical automation is the improvement of productivity and production volume.
[0003] In the field of construction engineering quality inspection, a large amount of debris and dust will splash during the continuous input pressure test of cement test blocks. The existing treatment method is to manually clean the work surface with a handheld brush. However, due to the open space around the work surface, the manual cleaning strength is different and the cleaning direction is not fixed, causing debris and dust to spread everywhere, making the work area dirty and messy. In more serious cases, debris and dust will fall into the gap of the oil cylinder directly under the work surface, making the work surface unable to return to its original position. In addition, the dust spread into the air will endanger the health of the cleaning staff.
[0004] In view of the above problems, it is necessary to improve the existing methods of cleaning debris and dust to achieve higher efficiency, cleanliness and tidiness, while reducing the potential dangers caused by manual operation. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a dust and chip removal device to replace manual cleaning of debris and dust, so as to achieve higher efficiency and cleaner cleaning, while reducing the potential risks caused by manual operation.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dust and chip removal device, including a telescopic push rod, a support, a connecting plate, and a brush;
[0007] The telescopic push rod is installed on the support, and the telescopic end of the telescopic push rod is fixed to the connecting plate;
[0008] It also includes a first brush clamp and a second brush clamp, wherein the first brush clamp has a first groove at the bottom, and the second brush clamp has a second groove at the bottom, and the first brush clamp is fitted and fixed to the second brush clamp so that the first groove and the second groove together form a clamping groove, which gradually narrows from the inside to the outside, and is used to install the brush, and the first brush clamp is installed on the connecting plate.
[0009] Preferably, the device further comprises a guide rod, wherein the guide rod is parallel to the telescopic direction of the telescopic push rod, a guide hole matching the guide rod is penetrated through the side wall of the support, the guide rod is fixed to the connecting plate, and the guide rod is inserted into the guide hole.
[0010] Preferably, the device comprises two guide rods, which are respectively arranged on both sides of the telescopic push rod, and two guide holes are penetrated through the side wall of the support, and the two guide rods are respectively inserted into the two guide holes.
[0011] Preferably, the support includes a first connecting component and a third connecting component, the first connecting component is vertically fixed to the third connecting component, and the telescopic push rod is installed on the third connecting component.
[0012] Preferably, the support further comprises a second connecting component, and two side edges of the second connecting component are respectively fixed to the first connecting component and the third connecting component.
[0013] Preferably, the connecting plate includes a base plate and a movable plate, the telescopic end of the telescopic push rod is fixed to the base plate, screw holes are provided at the top and bottom of the movable plate, a screw is threaded in the screw hole, the bottom end of the screw is rotatably connected to the base plate, limit holes are provided at the top and bottom of the movable plate, a limit rod is fixed on the top of the base plate, the limit rod is inserted in the limit hole, the limit rod is parallel to the screw, and the first brush clamp is installed on the movable plate.
[0014] Preferably, a rotating disk is fixed to the top end of the screw.
[0015] Preferably, the movable plate is provided with two limiting holes running through the upper and lower parts, the two limiting holes are respectively located on both sides of the screw hole, and two limiting rods are fixed on the top of the base plate, and the two limiting rods are respectively inserted into the two limiting holes.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model provides a dust and chip removal device, which can automatically clean the test block debris by automatically extending and retracting the telescopic push rod to drive the brush to move back and forth. The fully automated process can achieve zero labor and low error rate. At the same time, the device is low in cost, simple and stable in structure, which can greatly improve work efficiency and production quality. At the same time, this device can be used as a reference for design and improvement in most mechanical designs.
[0018] 2. The utility model provides a dust and chip removal device, and the setting of the guide rod can ensure the stability of the connecting plate.
[0019] 3. The utility model provides a dust and chip removal device, which can adjust the height of the movable plate by rotating the screw rod, and thus can flexibly adjust the height of the brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a dust and debris removal device provided in an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of the three-dimensional structure of a first brush clamp and a second brush clamp of a dust and debris removal device provided in an embodiment of the utility model;
[0022] Figure 3 A schematic diagram of the three-dimensional structure of a connecting plate and related parts of a dust and chip removal device provided in an embodiment of the utility model;
[0023] Figure 4 A schematic front view structure diagram of a connecting plate and related parts of a dust and chip removal device provided in an embodiment of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Telescopic push rod; 2. Guide rod; 3. Clamping groove; 4. Support; 5. Connecting plate; 6. Brush; 7. First brush clamp; 8. Second brush clamp; 9. First connecting assembly; 10. Second connecting assembly; 11. Third connecting assembly; 501. Base plate; 502. Movable plate; 503. Screw; 504. Limiting rod; 505. Rotating disk. DETAILED DESCRIPTION
[0026] The present invention will be further described in detail below in conjunction with specific embodiments so that those skilled in the art can understand the present invention more clearly.
[0027] It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrally formed structure. For ordinary technicians in this field, the specific meanings of such terms in this patent can be understood according to specific circumstances.
[0028] Example 1
[0029] like Figure 1-2 As shown, this embodiment provides a dust and debris removal device, including a telescopic push rod 1, a support 4, a connecting plate 5, and a brush 6;
[0030] The telescopic push rod 1 is installed on the support 4, and the telescopic end of the telescopic push rod 1 is fixed to the connecting plate 5. The telescopic push rod 1 can be a cylinder, and the telescopic push rod 1 can automatically extend and retract, thereby driving the connecting plate 5 to automatically reciprocate;
[0031] It also includes a first brush clip 7 and a second brush clip 8. The first brush clip 7 has a first groove at the bottom, and the second brush clip 8 has a second groove at the bottom. The first brush clip 7 and the second brush clip 8 are fitted and fixed, so that the first groove and the second groove together form a clamping groove 3. The clamping groove 3 is used to install the brush 6. The first brush clip 7 is installed on the connecting plate 5. For example, the first brush clip 7 and the second brush clip 8 can be fitted and fixed by bolts. The clamping groove 3 gradually narrows from the inside to the outside, and the end plate size of the brush 6 is larger than the size at the outlet of the clamping groove 3, so that the brush 6 will not fall out of the clamping groove 3. When installing the brush 6, the end plate of the brush 6 can be placed in the first groove first, and then the first brush clip 7 and the second brush clip 8 are tightened and fixed by bolts, so that the brush 6 can be clamped in the clamping groove 3. At the same time, the brush is a consumable material and needs to be replaced regularly. This design can ensure that the brush is easy to replace. The brush is also a standard product, which is convenient for production and purchase.
[0032] Based on the above structure, the telescopic push rod 1 is automatically extended and retracted to drive the brush 6 to reciprocate, so that the test block debris can be automatically cleaned. Since it is a fully automated process, it can be done without manpower and the error rate is low. At the same time, the device is low in cost, simple in structure and stable, which can greatly improve work efficiency and production quality. At the same time, this device can be used as a reference for design and improvement in most mechanical designs.
[0033] The device provided in this embodiment further includes a guide rod 2, the guide rod 2 is parallel to the telescopic direction of the telescopic push rod 1, a guide hole adapted to the guide rod 2 is provided through the side wall of the support 4, the guide rod 2 is fixed to the connecting plate 5, and the guide rod 2 is inserted into the guide hole. The guide rod 2 can play a guiding and limiting role.
[0034] For example, see again Figure 1 The device includes two guide rods 2, which are respectively arranged on both sides of the telescopic push rod 1. Two guide holes are penetrated on the side wall of the support 4, and the two guide rods 2 are respectively inserted into the two guide holes. When the telescopic push rod 1 drives the connecting plate 5 to reciprocate, the guide rod 2 is always inserted into the guide hole. The guide hole can limit the guide rod 2, thereby improving the stability of the connecting plate 5.
[0035] Please refer again Figure 1 In this embodiment, the support 4 includes a first connecting component 9 and a third connecting component 11. The first connecting component 9 is vertically fixed to the third connecting component 11, and the telescopic push rod 1 is installed on the third connecting component 11. The support 4 also includes a second connecting component 10, and the two sides of the second connecting component 10 are fixed to the first connecting component 9 and the third connecting component 11 respectively.
[0036] The first connecting component 9, the second connecting component 10, and the third connecting component 11 are all plate-shaped structures, and the three plates are fixed with screws in a triangle shape, which is more firm.
[0037] Example 2
[0038] like Figure 3-4 As shown, on the basis of Example 1, the connecting plate 5 includes a base plate 501 and a movable plate 502, the movable plate 502 is located above the base plate 501, the telescopic end of the telescopic push rod 1 is fixed to the base plate 501, the movable plate 502 is provided with screw holes from top to bottom, a screw 503 is screwed in the screw hole, the bottom end of the screw 503 is rotatably connected to the base plate 501, the movable plate 502 is provided with limiting holes from top to bottom, a limiting rod 504 is fixed at the top of the base plate 501, the limiting rod 504 is inserted in the limiting hole, the limiting rod 504 is parallel to the screw 503, and the first brush clamp 7 is installed on the movable plate 502.
[0039] Similar to a screw transmission mechanism, the height of the movable plate 502 can be adjusted by rotating the screw 503, and then the height of the brush 6 can be adjusted. In this way, after the support 4 is fixedly installed, the height of the brush 6 can be fine-tuned to achieve sufficient cleaning of the test block debris.
[0040] A rotating disk 505 is fixed to the top of the screw rod 503. The arrangement of the rotating disk 505 facilitates the staff to quickly rotate the screw rod 503.
[0041] The movable plate 502 is provided with two limiting holes at the top and bottom, and the two limiting holes are respectively located on both sides of the screw hole. Two limiting rods 504 are fixed on the top of the base plate 501, and the two limiting rods 504 are respectively inserted into the two limiting holes. The two limiting rods 504 are respectively matched with the two limiting holes, so that the lifting and lowering of the movable plate 502 is more stable.
[0042] The mechanisms, components and parts not specifically described in the present invention are all existing structures in the prior art and can be directly purchased from the market.
[0043] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present utility model. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0044] The above is only a preferred embodiment of the utility model, and is not intended to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A dust and debris removal device, characterized in that: It comprises a telescopic push rod (1), a support (4), a connecting plate (5), and a brush (6); The telescopic push rod (1) is mounted on the support (4), and the telescopic end of the telescopic push rod (1) is fixed to the connecting plate (5); It also comprises a first brush clamp (7) and a second brush clamp (8), wherein the first brush clamp (7) has a first groove at the bottom, and the second brush clamp (8) has a second groove at the bottom, and the first brush clamp (7) and the second brush clamp (8) are fitted and fixed to each other so that the first groove and the second groove together form a clamping groove (3), and the clamping groove (3) is used to install the brush (6), and the first brush clamp (7) is installed on the connecting plate (5).
2. A dust and chip removal device according to claim 1, characterized in that: The device also includes a guide rod (2), the guide rod (2) is parallel to the telescopic direction of the telescopic push rod (1), a guide hole adapted to the guide rod (2) is penetrated through the side wall of the support (4), the guide rod (2) is fixed to the connecting plate (5), and the guide rod (2) is inserted into the guide hole.
3. A dust and chip removal device according to claim 2, characterized in that: The device comprises two guide rods (2), the two guide rods (2) are respectively arranged on both sides of the telescopic push rod (1), and two guide holes are penetrated on the side wall of the support (4), and the two guide rods (2) are respectively inserted into the two guide holes.
4. A dust and chip removal device according to claim 1, characterized in that: The support (4) comprises a first connecting component (9) and a third connecting component (11); the first connecting component (9) and the third connecting component (11) are vertically fixed, and the telescopic push rod (1) is mounted on the third connecting component (11).
5. A dust and chip removal device according to claim 4, characterized in that: The support (4) further comprises a second connecting component (10), and two side edges of the second connecting component (10) are respectively fixed to the first connecting component (9) and the third connecting component (11).
6. A dust and chip removal device according to claim 1, characterized in that: The connecting plate (5) comprises a base plate (501) and a movable plate (502). The telescopic end of the telescopic push rod (1) is fixed to the base plate (501). The movable plate (502) is provided with screw holes at the top and bottom. A screw rod (503) is screwed into the screw hole. The bottom end of the screw rod (503) is rotatably connected to the base plate (501). The movable plate (502) is provided with limiting holes at the top and bottom. A limiting rod (504) is fixed at the top of the base plate (501). The limiting rod (504) is inserted into the limiting hole. The limiting rod (504) is parallel to the screw rod (503). The first brush clamp (7) is mounted on the movable plate (502).
7. A dust and chip removal device according to claim 6, characterized in that: A rotating disk (505) is fixed to the top end of the screw rod (503).
8. The dust and chip removal device according to claim 6, characterized in that: The movable plate (502) is provided with two limiting holes running through it from top to bottom, and the two limiting holes are respectively located on both sides of the screw hole; the top of the base plate (501) is fixed with two limiting rods (504), and the two limiting rods (504) are respectively inserted into the two limiting holes.