Cleaning mechanism capable of cleaning castings from multiple faces

By introducing components such as spray heads, water pumps, cleaning brushes and filter paper into the casting cleaning device, combined with rotation and water circulation technology, the problem of difficult oil stains on the surface of the casting is solved, and efficient oil stain removal and water resource conservation are achieved.

CN222267983UActive Publication Date: 2024-12-31WUXI JULONG GLOBAL MASCH CO LTD
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Patent Information

Application Number
CN202323643620.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-31
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Existing casting cleaning devices are difficult to effectively remove oil stains from the surface of castings, and pure water cleaning is not enough to remove oil stains.

Method used

A cleaning mechanism for multi-faceted cleaning castings is designed, using components such as spray heads, water pumps, cleaning brushes, fixtures, scrapers and filters. Through rotation and spraying, the removal of oil stains is achieved by combining water circulation and filter paper separation.

Benefits of technology

The oil stain on the surface of the casting is effectively removed, and water resources are saved through water circulation, and the separation mechanism between the filter paper and the filter paper is ensured to complete removal of the oil stain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism capable of cleaning castings from multiple surfaces, which relates to the field of casting cleaning devices and comprises a device body, a baffle arranged inside the device body, a cleaning box arranged at the top of the device body, a water pump mounted at the top of the device body, and a water pipe connected to the water outlet end of the water pump. Two sides of the water pipe are respectively connected with a feeding hole and a water inlet. Through the arrangement of the spray head, the water pump, the cleaning brush, the clamps, the scraping plate and the filter screen, a waterproof plate is opened, the length of the telescopic rod is adjusted to enable the two clamps to clamp a casting, a worker starts the water pump to enable water to circulate and open the feeding port and the spray head, water flow sprays and washes the casting through the spray head, and a motor is started; the output end of the motor drives the clamps to rotate through the telescopic rods, so that a casting clamped by the two clamps can rotate, the surface of the casting can be cleaned through the cleaning brush while the casting rotates, the effect of removing oil stains on the surface of the casting can be achieved, water circulation can be achieved, and water resources can be saved.
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Description

Technical Field

[0001] The utility model relates to the field of casting cleaning devices, in particular to a cleaning mechanism capable of cleaning castings on multiple sides. Background Art

[0002] Castings are metal shaped objects obtained by various casting methods, that is, smelted liquid metal. During the production and processing of metal castings, many impurities and oil stains are likely to remain on the surface of the castings, and they need to be cleaned.

[0003] The prior art scheme application number is 202223218195.6, which is a cleaning device for casting processing. The technical scheme includes a cleaning box with an open top, a fixed frame is fixed on the top of the cleaning box, and two sets of parallel and rotatable first screws are installed on the top of the fixed frame. One end of the first screw is coaxially fixed with the output end of the first motor fixed on the outside of the fixed frame, and a group of cylinders that can slide left and right are installed between the first screws. Although the cleaning device is provided with a high-pressure nozzle, water can be used to flush and clean some waste chips. However, after the casting undergoes quenching and other processing steps, the surface of the casting will not only have waste chips and impurities but also oil residues. It is difficult to clean the oil on the surface of the casting by simply using water to clean the casting, resulting in oil residues still remaining on the surface of the casting after cleaning. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a cleaning mechanism that can clean castings on multiple sides, so as to solve the technical problem that residual oil stains on the surface of castings are difficult to remove.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning mechanism capable of cleaning castings on multiple sides, comprising a device main body, a baffle plate being arranged inside the device main body, a cleaning box being arranged on the top of the device main body, a water pump being installed on the top of the device main body, a water pipe being connected to the water outlet end of the water pump, a feed inlet and a water inlet being respectively connected on both sides of the water pipe, a nozzle being installed on the upper part of the device main body, a motor being installed inside the device main body, the motor being connected to a clamp through a telescopic rod, a scraper being connected to the outer surface of the telescopic rod, a support plate being arranged inside the device main body, a filter screen being arranged on the top of the support plate, a limit plate being fixed at the lower part of the device main body, a filter plate being connected to the top of the limit plate, and two layers of filter paper being arranged on the top of the filter plate.

[0006] By adopting the above technical solution, the staff opens the waterproof plate, adjusts the length of the telescopic rod so that the two clamps clamp the casting, and then the staff opens the water inlet, and the water flows along the water pipe through the nozzle into the lower part of the device body. After the water level reaches a certain height, the water inlet is closed, and then the staff starts the water pump, which can pump the water flow from the lower part of the device body into the nozzle through the water pipe, and then flow from the nozzle into the water surface below the device body to circulate the water, and then open the feed port and the nozzle, the feed port can mix the detergent in the cleaning box into the water flow, and the water mixed with the detergent is sprayed on the casting through the nozzle, and then the staff starts the motor, and the output end of the motor drives the clamp to rotate through the telescopic rod, so that the two The casting clamped by a clamp can rotate, and the surface of the casting will be cleaned by a cleaning brush arranged inside the main body of the device during rotation. During the cleaning process, the debris on the surface of the casting may cause the filter to be blocked. At the same time, the rotation of the telescopic rod will drive the scraper to rotate, thereby pushing away the debris on the surface of the filter. At this time, the oil cleaned by the nozzle will be mixed into the water surface, and the water pump can make the water flow downward. When the sewage flows downward, it will pass through the two layers of filter paper on the surface of the filter plate. The filter paper can separate the oil and water, thereby blocking the oil-mixed water from flowing downward. After the cleaning work is completed, the casting is removed from the waterproof board, and the staff turns off the water pump, motor, feed inlet and nozzle, and finally opens the outlet to let the sewage mixed with oil on the top of the filter paper flow out from the outlet.

[0007] Furthermore, a water outlet is connected to the lower side of the device body, a waterproof plate is installed on the outer surface of the device body, and a cleaning brush is connected to the inside of the device body through a supporting shaft.

[0008] By adopting the above technical solution, the water outlet can discharge sewage mixed with oil, the waterproof plate can prevent water stains from splashing out of the device body, and the cleaning brush can clean solid dust on the surface of the casting when it rotates.

[0009] Furthermore, two waterproof plates are provided, and the waterproof plates are rotatably connected to the device body.

[0010] By adopting the above technical solution, the two waterproof plates can be rotated left and right respectively to achieve the function of closing and opening the device body.

[0011] Furthermore, two of the clamps and scrapers are provided, and the cross-sections of the two scrapers are both in an inverted "T" shape.

[0012] By adopting the above technical solution, the two clamps can hold the casting, and the inverted "T" can increase the area used by the scraper.

[0013] Furthermore, the filter screen is in an arc shape, and the scraper is slidably connected to the filter screen.

[0014] By adopting the above technical solution, the rotation path of the scraper rotated by the telescopic rod matches the arc surface of the filter screen, and the scraper can scrape away impurities on the surface of the filter screen.

[0015] Furthermore, the filter screen is detachably connected to the support plate, and the filter plate is detachably connected to the limit plate.

[0016] By adopting the above technical solution, after the work is completed, the staff can take out the filter screen and the filter plate from the top of the support plate and the limit plate respectively for cleaning and replacement.

[0017] Furthermore, the filter paper is fixedly connected to the filter plate by adhesion using strong glue.

[0018] By adopting the above technical solution, the filter paper can separate the oil and water in the water flow, and the use of strong glue can prevent the filter paper from falling off easily.

[0019] In summary, the utility model mainly has the following beneficial effects:

[0020] The utility model is provided with a nozzle, a water pump, a cleaning brush, a clamp, a scraper and a filter screen. First, a worker opens a waterproof plate and adjusts the length of a telescopic rod so that two clamps clamp the casting. Then, the worker opens a water inlet, and water flows along a water pipe through a nozzle to flow into the lower part of the interior of a device body. After the water surface reaches a certain height, the water inlet is closed. Then, the worker starts a water pump, and the water pump can pump the water flow from the lower part of the interior of the device body into the nozzle through the water pipe, and then flow from the nozzle into the water surface below the interior of the device body to achieve a water circulation effect. Then, the feed inlet and the nozzle are opened, and the feed inlet can mix a detergent in a cleaning box into the water flow, and the water flow mixed with the detergent sprays the casting through the nozzle. Then, the worker starts a motor, and the output end of the motor drives the clamp to rotate through the telescopic rod, so that the casting clamped by the two clamps is cleaned. The held casting can rotate, and while rotating, the surface of the casting will be cleaned by the cleaning brush arranged inside the main body of the device. During the cleaning process, the debris on the surface of the casting may cause the filter to be blocked. At the same time, the rotation of the telescopic rod will drive the scraper to rotate, thereby pushing away the debris on the surface of the filter. At this time, the oil cleaned by the nozzle will be mixed into the water surface, and the water pump can make the water flow downward. When the sewage flows downward, it will pass through the two layers of filter paper on the surface of the filter plate. The filter paper can separate the oil and water, thereby blocking the oil-mixed water from flowing downward. After the cleaning work is completed, the casting is removed from the waterproof board, and the staff turns off the water pump, motor, feed port and nozzle, and finally opens the water outlet to let the sewage mixed with oil on the top of the filter paper flow out from the water outlet, thereby achieving the effect of removing the oil on the surface of the casting and achieving water circulation to save water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the device of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the device body of the utility model;

[0023] Figure 3 This is a schematic diagram of the top-sectional structure of the device main body of the utility model;

[0024] Figure 4 This is a schematic diagram of the filter structure of the utility model.

[0025] In the figure: 1. Device body; 2. Water outlet; 3. Water pipe; 4. Nozzle; 5. Motor; 6. Telescopic rod; 7. Clamp; 8. Filter paper; 9. Scraper; 10. Cleaning box; 11. Water pump; 12. Support plate; 13. Filter screen; 14. Baffle; 15. Waterproof board; 16. Filter plate; 17. Limit plate; 18. Feed inlet; 19. Water inlet; 20. Support shaft; 21. Cleaning brush. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0027] The following describes an embodiment of the utility model based on its overall structure.

[0028] A cleaning mechanism capable of cleaning castings from multiple sides, such as Figure 1-Figure 4 As shown, the device comprises a main body 1, a baffle 14 is arranged inside the main body 1, a cleaning box 10 is arranged on the top of the main body 1, a water pump 11 is installed on the top of the main body 1, the water pump 11 can draw water from the lower part of the main body 1 into the nozzle 4, the water outlet of the water pump 11 is connected to a water pipe 3, and the two sides of the water pipe 3 are respectively connected to a feed port 18 and a water inlet 19, the feed port 18 can mix the cleaning agent into the water flow, and the nozzle 4 is installed on the top of the main body 1, and the nozzle 4 can be used to clean the casting. For flushing cleaning, a motor 5 is installed inside the device body 1, and the motor 5 is connected to a clamp 7 through a telescopic rod 6. A scraper 9 is connected to the outer surface of the telescopic rod 6. A support plate 12 is arranged inside the device body 1, and a filter screen 13 is arranged on the top of the support plate 12. The filter screen 13 can block some impurities and iron filings. A limit plate 17 is fixed at the lower part of the device body 1, and a filter plate 16 is connected to the top of the limit plate 17. Two layers of filter paper 8 are arranged on the top of the filter plate 16. The filter paper 8 can separate the oil and water in the water flow.

[0029] See also Figure 1-Figure 3In the above embodiment, a water outlet 2 is connected to the lower side of the device body 1, a waterproof plate 15 is installed on the outer surface of the device body 1, and a cleaning brush 21 is connected to the inside of the device body 1 through a support shaft 20. The water outlet 2 can discharge sewage mixed with oil and dirt, and the waterproof plate 15 can prevent water stains from splashing out of the device body 1. The cleaning brush 21 can clean the solid dust on the surface of the casting when it rotates. Two waterproof plates 15 are provided, and the waterproof plates 15 are rotatably connected to the device body 1. The two waterproof plates 15 can be rotated left and right respectively to achieve the function of closing and opening the device body 1. Two clamps 7 and scrapers 9 are provided, and the cross-sections of the two scrapers 9 are both in an inverted "T" shape. The two clamps 7 can hold the casting, and the inverted "T" can increase the area used by the scraper 9.

[0030] See also Figure 1-Figure 4 In the above embodiment, the filter screen 13 is arc-shaped, and the scraper 9 is slidably connected to the filter screen 13. The rotation path of the scraper 9 rotated by the telescopic rod 6 matches the arc surface of the filter screen 13. The scraper 9 can scrape off the impurities on the surface of the filter screen 13. The filter screen 13 is detachably connected to the support plate 12, and the filter plate 16 is detachably connected to the limit plate 17. After the work is completed, the staff can take out the filter screen 13 and the filter plate 16 from the top of the support plate 12 and the limit plate 17 respectively for cleaning and replacement. The filter paper 8 is fixedly connected to the filter plate 16 by adhesion with a strong glue. The filter paper 8 can separate the oil and water in the water flow. The use of strong glue can prevent the filter paper 8 from falling off easily.

[0031] The implementation principle of this embodiment is as follows: first, the staff opens the waterproof plate 15, adjusts the length of the telescopic rod 6 so that the two clamps 7 clamp the casting, and then the staff opens the water inlet 19, and the water flows along the water pipe 3 through the nozzle 4 into the lower part of the device body 1. After the water level reaches a certain height, the water inlet 19 is closed, and then the staff starts the water pump 11. The water pump 11 can pump the water flow from the lower part of the device body 1 into the nozzle 4 through the water pipe 3, and then flow from the nozzle 4 into the water surface below the device body 1 to achieve the effect of water circulation, and then open the feed port 18 and the nozzle 4. The feed port 18 can mix the detergent in the cleaning box 10 into the water flow, and the water mixed with the detergent passes through the nozzle 4 to spray the casting, and then the staff starts the motor 5, and the output end of the motor 5 drives the clamp 7 to rotate through the telescopic rod 6, so that the casting clamped by the two clamps 7 The casting can rotate, and while rotating, the surface of the casting will be cleaned by the cleaning brush 21 arranged inside the device body 1. During the cleaning process, the waste on the surface of the casting may cause the filter screen 13 to be blocked. At the same time, the rotation of the telescopic rod 6 will drive the scraper 9 to rotate, thereby pushing away the waste on the surface of the filter screen 13. At this time, the oil and dirt cleaned by the nozzle 4 will be mixed into the water surface. The water pump 11 can make the water flow downward. When the sewage flows downward, it will pass through the two layers of filter paper 8 on the surface of the filter plate 16. The filter paper 8 can separate the oil and dirt from the water, thereby blocking the oil and dirt mixed water from flowing downward. After the cleaning work is completed, the casting is removed from the waterproof board 15, and the staff turns off the water pump 11, the motor 5, the feed port 18 and the nozzle 4, opens the water outlet 2, and allows the sewage mixed with oil and dirt on the top of the filter paper to flow out from the water outlet 2, and then cleans the filter screen 13 and replaces the filter paper 8, and finally closes the waterproof board 15 and the water outlet 2.

[0032] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A cleaning mechanism capable of cleaning castings on multiple sides, comprising a device body (1), characterized in that: A baffle (14) is arranged inside the device body (1), a cleaning box (10) is arranged on the top of the device body (1), a water pump (11) is installed on the top of the device body (1), the water outlet of the water pump (11) is connected to a water pipe (3), the two sides of the water pipe (3) are respectively connected to a feed port (18) and a water inlet (19), a nozzle (4) is installed on the top of the device body (1), a motor (5) is installed inside the device body (1), the motor (5) is connected to a clamp (7) via a telescopic rod (6), the outer surface of the telescopic rod (6) is connected to a scraper (9), a support plate (12) is arranged inside the device body (1), a filter screen (13) is arranged on the top of the support plate (12), a limit plate (17) is fixed at the bottom of the device body (1), a filter plate (16) is connected to the top of the limit plate (17), and two layers of filter paper (8) are arranged on the top of the filter plate (16).

2. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 1, characterized in that: A water outlet (2) is connected to the lower side of one side of the device body (1), a waterproof plate (15) is installed on the outer surface of the device body (1), and a cleaning brush (21) is connected to the inside of the device body (1) via a support shaft (20).

3. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 2, characterized in that: Two waterproof plates (15) are provided, and the waterproof plates (15) are rotatably connected to the device body (1).

4. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 1, characterized in that: Two of the clamps (7) and scrapers (9) are provided, and the cross-sections of the two scrapers (9) are both in an inverted "T" shape.

5. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 1, characterized in that: The filter screen (13) is in an arc shape, and the scraper (9) is slidably connected to the filter screen (13).

6. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 1, characterized in that: The filter screen (13) is detachably connected to the support plate (12), and the filter plate (16) is detachably connected to the limit plate (17).

7. A cleaning mechanism capable of cleaning castings on multiple sides according to claim 1, characterized in that: The filter paper (8) is fixedly connected to the filter plate (16) by means of adhesion using strong glue.

Citation Information

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