Diamond micro-powder pickling device

The pickling device addresses inefficiencies in diamond powder pickling by ensuring uniform mixing and heating through a heating chamber, nozzles, and a baffle design, enhancing the pickling efficiency and preventing residue accumulation.

CN222268048UActive Publication Date: 2024-12-31ANHUI BO RUITE NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420947869.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-31
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Existing diamond powder pickling processes are inefficient due to prolonged stirring and uneven heating, leading to poor mixing and adherence to the pickling barrel, which affects the pickling effect.

Method used

A pickling device with a heating chamber, nozzles for acid spraying, a rotating paddle, and a baffle design that ensures uniform mixing and heating of diamond powder with acid solution, facilitated by a motor-driven rotating rod and stirring paddles.

Benefits of technology

Accelerates the mixing and heating process, improving the pickling efficiency and preventing residue accumulation, thereby enhancing the pickling effect of diamond powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of diamond micro-powder manufacturing, and particularly relates to a diamond micro-powder pickling device which comprises a pickling cylinder, a heating cavity formed in an inner cavity of the pickling cylinder and a heating plate arranged in the heating cavity. And fixing rods are symmetrically arranged at the bottom of the hopper and located on the two sides of the discharging opening, electric push rods are arranged on the sides, close to the discharging opening, of the two fixing rods, baffles are connected to the tail ends of the electric push rods, an annular liquid conveying pipe is arranged at the top of the pickling cylinder, and a plurality of spray heads are evenly arranged at the bottom of the liquid conveying pipe. According to the diamond micro-powder pickling device, diamond micro-powder is quantitatively put into the pickling cylinder, meanwhile, the nozzle sprays acid liquor into the pickling cylinder, the acid liquor falls into the pickling cylinder along with the diamond micro-powder, and then the acid liquor and the diamond micro-powder are mixed under the action of the stirring paddle, so that the uniform mixing and uniform heating speed of the acid liquor and the diamond micro-powder can be accelerated, and the pickling efficiency is improved. And the pickling effect of the diamond micro-powder is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of diamond micropowder manufacturing, and in particular relates to a diamond micropowder pickling device. Background Art

[0002] In the production process, diamond powder generally needs to go through four process steps: diamond crushing → diamond powder pickling → diamond powder water washing → diamond powder sorting; in the pickling process, in order to improve the pickling effect and efficiency, the acid solution and diamond powder mixture in the container are usually heated. In the prior art, when pickling diamond powder, the diamond powder is generally poured into the pickling barrel filled with acid solution for pickling, and the diamond powder is stirred with a stirring paddle, but it takes a long time to stir the diamond powder and the acid solution. At the same time, it takes a long time to fully heat the acid solution and diamond powder mixture poured into the pickling barrel at one time. The unevenly heated diamond powder is easy to adhere to the inner wall of the pickling barrel, which causes insufficient heating of the internal acid solution, resulting in poor pickling effect of the diamond powder. Utility Model Content

[0003] In view of the above problems, the purpose of the present utility model is to provide a diamond powder pickling device to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the utility model adopts the following technical solution: a pickling device for diamond micropowder, comprising a pickling barrel, a heating chamber opened in the inner cavity of the pickling barrel and a heating plate arranged inside the heating chamber, a feeding pipe is arranged on the top of the pickling barrel, a hopper with a discharge port opened in the middle is arranged on the top of the feeding pipe, fixing rods are symmetrically arranged at the bottom of the hopper and on both sides of the discharge port, electric push rods are arranged on one side of the two fixing rods close to the discharge port, a baffle for sealing the discharge port is connected to the tail end of the electric push rod, an annular infusion tube is arranged at the top of the pickling barrel and on the outer periphery of the feeding tube, and a plurality of nozzles for spraying acid are evenly arranged at the bottom of the infusion tube.

[0005] The beneficial effects of the utility model are as follows: when pickling diamond micropowder, the diamond micropowder is quantitatively put into the pickling cylinder, and along with the input of the diamond micropowder, the nozzle sprays acid liquid into the pickling cylinder, and the acid liquid falls into the pickling cylinder together with the diamond micropowder, and then the acid liquid and the diamond micropowder are mixed under the action of the stirring paddle, which can accelerate the speed of uniform mixing and uniform heating of the acid liquid and the diamond micropowder, and improve the pickling effect of the diamond micropowder.

[0006] In order to contact the diamond powder with the acid solution during the process of being put into the pickling cylinder:

[0007] As a further improvement of the above technical solution: the installation angle of the nozzle is inclined from top to bottom toward the side close to the feed pipe.

[0008] The beneficial effect of this improvement is that in the process of the diamond micro-powder falling into the pickling barrel along the feeding port, the acid liquid sprayed by the nozzle can be sprayed on the diamond micro-powder first and then fall into the pickling barrel together.

[0009] To avoid diamond powder residue on the baffle:

[0010] As a further improvement of the above technical solution: a sloped notch is provided on the top of the baffle and on one side close to the feed opening.

[0011] The beneficial effect of this improvement is that when the baffle seals the feed opening, the diamond powder accumulates in the gap on the baffle, and as the baffle moves, the diamond powder on the baffle can slide along the sloped gap into the pickling cylinder to prevent the diamond powder from remaining on the baffle.

[0012] In order to mix the diamond powder and acid liquid that fall into the pickling cylinder:

[0013] As a further improvement of the above technical solution: the inner side of the feed pipe is connected to a motor through a support rod, a protective cover is provided on the top of the motor, a rotating rod is installed on the output shaft of the motor, and a plurality of stirring paddles are evenly installed on the outer wall of the rotating rod.

[0014] The beneficial effect of this improvement is that when the diamond micropowder and the acid solution fall into the pickling barrel together, the motor drives the rotating rod and the stirring paddle to rotate, so that the diamond micropowder and the acid solution can be mixed.

[0015] In order to speed up the mixing of diamond powder and acid solution and improve the effect of diamond powder pickling:

[0016] As a further improvement of the above technical solution: the cross section of the bottom of the stirring paddle is arc-shaped.

[0017] The beneficial effect of this improvement is that by providing an arc-shaped stirring paddle, the diamond powder can be driven to turn over during the rotation of the stirring paddle, thereby accelerating the mixing speed of the diamond powder and the acid solution and improving the effect of the diamond powder pickling.

[0018] In order to protect the motor and avoid the accumulation of diamond powder on the protective cover:

[0019] As a further improvement of the above technical solution: the protective cover is configured to be conical, and the size of its bottom wall is larger than the size of the motor.

[0020] The beneficial effect of this improvement is that by providing a conical protective cover, not only the motor can be protected, but also diamond powder can be prevented from accumulating on the protective cover.

[0021] In order to improve the stability of the baffle:

[0022] As a further improvement of the above technical solution: two sliding rods are symmetrically arranged between the two fixed rods, and the bottom of the baffle is provided with a supporting plate slidably connected to the sliding rod.

[0023] The beneficial effect of this improvement is that when the electric push rod drives the baffle to move, the baffle drives the support plate to slide along the slide rod, which can improve the stability of the baffle.

[0024] In order to facilitate the discharge of acid and diamond powder from the pickling cylinder:

[0025] As a further improvement of the above technical solution: a drain pipe is arranged on one side of the bottom of the pickling barrel, a filter screen is arranged inside the drain pipe, and a discharge pipe with a sealing cap is arranged at the bottom of the pickling barrel.

[0026] The beneficial effect of this improvement is: after the diamond micropowder is pickled, the valve on the drain pipe is opened to allow the acid to be discharged along the drain pipe, and the filter can prevent the diamond micropowder from being discharged. After the acid is discharged, the sealing cap is opened to allow the diamond micropowder to be discharged along the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a side view stereoscopic structural schematic diagram of the utility model;

[0028] Figure 2 It is a right side cross-sectional structural schematic diagram of the utility model;

[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model when viewed from above;

[0030] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model when viewed from above;

[0031] Figure 5 It is a front view cross-sectional structural schematic diagram of the utility model.

[0032] In the figure: 1. pickling cylinder; 2. heating chamber; 3. heating plate; 4. feed pipe; 5. discharge port; 6. hopper; 7. fixing rod; 8. electric push rod; 9. baffle; 10. infusion tube; 11. nozzle; 12. notch; 13. support rod; 14. motor; 15. protective cover; 16. rotating rod; 17. stirring paddle; 18. sliding rod; 19. support plate; 20. discharge pipe; 21. filter screen; 22. sealing cap; 23. discharge pipe. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0034] like Figure 1-5As shown, a pickling device for diamond micropowder comprises a pickling barrel 1, a heating chamber 2 opened in the inner cavity of the pickling barrel 1 and a heating plate 3 arranged inside the heating chamber 2, a feed pipe 4 is arranged on the top of the pickling barrel 1, a hopper 6 with a discharge port 5 opened in the middle is arranged on the top of the feed pipe 4, fixing rods 7 are symmetrically arranged at the bottom of the hopper 6 and on both sides of the discharge port 5, electric push rods 8 are arranged on one side of the two fixing rods 7 close to the discharge port 5, and a baffle 9 for sealing the discharge port 5 is connected to the tail end of the electric push rod 8, an annular infusion pipe 10 is arranged on the top of the pickling barrel 1 and on the outer periphery of the feed pipe 4, and a plurality of nozzles 11 for spraying acid are evenly arranged at the bottom of the infusion pipe 10, so as to pickle the diamond micropowder. When the diamond powder is quantitatively added into the pickling barrel 1, the nozzle 11 sprays acid into the pickling barrel 1 along with the diamond powder, and the acid falls into the pickling barrel 1 together with the diamond powder. Then, under the action of the stirring paddle 17, the acid and the diamond powder are mixed, which can accelerate the speed of uniform mixing and uniform heating of the acid and the diamond powder, and improve the pickling effect of the diamond powder. The installation angle of the nozzle 11 is inclined from top to bottom toward the side close to the feed pipe 4. In the process of the diamond powder falling into the pickling barrel 1 along the discharge port 5, the acid sprayed by the nozzle 11 can be sprayed on the diamond powder first, and then the diamond powder and the acid fall into the pickling barrel 1 together. The top of the baffle 9 and the side close to the discharge port 5 are provided with The ramp-shaped notch 12, when the baffle 9 seals the feed port 5, the diamond powder accumulates in the notch 12 on the baffle 9, and as the baffle 9 moves, the diamond powder on the baffle 9 can slide down the ramp-shaped notch 12 into the pickling barrel 1 to prevent the diamond powder from remaining on the baffle 9. The inner side of the feed pipe 4 is connected to a motor 14 through a support rod 13, and a protective cover 15 is provided on the top of the motor 14. A rotating rod 16 is installed on the output shaft of the motor 14, and a plurality of stirring paddles 17 are evenly installed on the outer wall of the rotating rod 16. When the diamond powder and the acid solution fall into the pickling barrel 1 together, the motor 14 drives the rotating rod 16 and the stirring paddle 17 to rotate, so as to mix the diamond powder and the acid solution. The cross section of the bottom of the stirring paddle 17 is an arc The arc-shaped stirring paddle 17 is provided, and during the rotation of the stirring paddle 17, the diamond powder can be driven to flip, so that the speed of mixing the diamond powder and the acid solution can be accelerated, and the effect of pickling of the diamond powder is improved. The protective cover 15 is set to be conical, and the size of its bottom wall is larger than the size of the motor 14. By setting the conical protective cover 15, not only the motor 14 can be protected, but also the diamond powder can be prevented from accumulating on the protective cover 15. Two sliding rods 18 are symmetrically arranged between the two fixed rods 7. The bottom of the baffle 9 is provided with a support plate 19 that is slidably connected to the sliding rod 18. When the electric push rod 8 drives the baffle 9 to move, the baffle 9 drives the support plate 19 to slide along the sliding rod 18, which can improve the stability of the baffle 9.A drain pipe 20 is provided at one side of the bottom of the pickling barrel 1, and a filter screen 21 is provided inside the drain pipe 20. A discharge pipe 23 with a sealing cap 22 is provided at the bottom of the pickling barrel 1. After the pickling of diamond micropowder is completed, the valve on the drain pipe 20 is opened to allow the acid to be discharged along the drain pipe 20. The filter screen 21 can prevent the diamond micropowder from being discharged. After the acid is discharged, the sealing cap 22 is opened again to allow the diamond micropowder to be discharged along the discharge pipe 23.

[0035] The working principle and use process of the utility model are as follows: when using the device, first pour the diamond powder into the hopper 6, then connect the infusion tube 10 to the device for holding the acid solution, spray the acid solution into the pickling tube 1 through the nozzle 11, and control the electric push rod 8 to move back and forth through the control switch, drive the baffle 9 to leave the feed opening 5, and then move to the feed opening 5, and so on, so that the diamond powder can be quantitatively put into the pickling tube 1. In the process of the diamond powder falling into the pickling tube 1 along the feed opening 5, the acid solution sprayed by the nozzle 11 can be sprayed on the diamond powder first, and then fall into the pickling tube 1 together, and the heating plate is turned on at the same time. 3. The pickling cylinder 1 is heated to heat the acid liquid and diamond powder entering the pickling cylinder 1. At the same time, the motor 14 drives the rotating rod 16 and the stirring paddle 17 to rotate. During the rotation of the stirring paddle 17, the diamond powder can be driven to flip, thereby accelerating the mixing speed of the diamond powder and the acid liquid and improving the pickling effect of the diamond powder. After the pickling of the diamond powder is completed, the valve on the drain pipe 20 is opened to discharge the acid liquid along the drain pipe 20. The filter screen 21 can prevent the diamond powder from being discharged. After the acid liquid is discharged, the sealing cap 22 is opened to allow the diamond powder to be discharged along the discharge pipe 23.

[0036] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0037] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the utility model.

Claims

1. A pickling device for diamond micropowder, comprising a pickling cylinder (1), a heating chamber (2) provided in the inner cavity of the pickling cylinder (1), and a heating plate (3) arranged inside the heating chamber (2), characterized in that: A feed pipe (4) is arranged at the top of the pickling barrel (1), a hopper (6) with a discharge port (5) in the middle is arranged at the top of the feed pipe (4), fixing rods (7) are symmetrically arranged at the bottom of the hopper (6) and located on both sides of the discharge port (5), electric push rods (8) are arranged on the side close to the discharge port (5) of the two fixing rods (7), and the tail end of the electric push rod (8) is connected to a baffle (9) for sealing the discharge port (5), and an annular infusion tube (10) is arranged at the top of the pickling barrel (1) and located on the outer periphery of the feed pipe (4), and a plurality of nozzles (11) for spraying acid liquid are evenly arranged at the bottom of the infusion tube (10).

2. The pickling device for diamond micropowder according to claim 1, characterized in that: The nozzle (11) is installed at an angle that is inclined from top to bottom toward a side close to the feed pipe (4).

3. The pickling device for diamond micropowder according to claim 1, characterized in that: A slope-shaped notch (12) is provided at the top of the baffle (9) and at a side close to the discharge port (5).

4. The pickling device for diamond micropowder according to claim 1, characterized in that: The inner side of the feed pipe (4) is connected to a motor (14) via a support rod (13); a protective cover (15) is provided on the top of the motor (14); a rotating rod (16) is provided on the output shaft of the motor (14); and a plurality of stirring paddles (17) are evenly provided on the outer wall of the rotating rod (16).

5. The pickling device for diamond micropowder according to claim 4, characterized in that: The cross section of the bottom of the stirring paddle (17) is arc-shaped.

6. A diamond powder pickling device according to claim 4, characterized in that: The protective cover (15) is configured to be conical, and the size of its bottom wall is larger than the size of the motor (14).

7. The pickling device for diamond micropowder according to claim 1, characterized in that: Two sliding rods (18) are symmetrically arranged between the two fixed rods (7), and a supporting plate (19) slidably connected to the sliding rods (18) is arranged at the bottom of each baffle plate (9).

8. The pickling device for diamond micropowder according to claim 1, characterized in that: A liquid discharge pipe (20) is arranged at one side of the bottom of the pickling barrel (1), a filter screen (21) is arranged inside the liquid discharge pipe (20), and a material discharge pipe (23) with a sealing cap (22) is arranged at the bottom of the pickling barrel (1).

Citation Information

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