Multi-groove ultrasonic cleaning device for high-temperature calcined carbon steel

Abstract

The utility model relates to the field of ultrasonic cleaning, and discloses a multi-groove ultrasonic cleaning device for high-temperature calcined carbon steel. According to the device, a pretreatment tank, a soaking tank, a cleaning tank and a control box are sequentially arranged on the upper surface of the base, a cleaning agent box is arranged on one side of the upper surface of the base, a second water pump and a first water pump are arranged in the cleaning agent box, and the output ends of the first water pump and the second water pump are connected with connecting pipes; the connecting pipe is connected with the cleaning tank and the pretreatment tank, an injection port is fixedly formed in the upper surface of the cleaning agent box, dirt on the surface of carbon steel is pretreated through the pretreatment tank and the soaking tank, cleaning work can be better carried out, and therefore the labor intensity of workers is reduced, and the automation level of carbon steel cleaning is improved; a second water pump arranged in a cleaning agent box is started, a cleaning agent can be conveyed into the pretreatment tank through a connecting pipe, a powerful deoiling cleaning agent or an efficient decontaminating agent is adopted, oil dirt can be better dissolved and removed, and the cleaning effect is improved.

Description

Technical Field

[0001] The present application belongs to the technical field of ultrasonic cleaning, and specifically relates to a high-temperature calcined carbon steel multi-slot ultrasonic cleaning device. Background Art

[0002] After polishing, stainless steel or hardware polished parts are often stained with oil and paraffin because the polishing paste is prepared with paraffin. Paraffin has a large molecular weight, a high melting point, and is solid at room temperature, making it difficult to clean. The traditional method is to use organic solvents for cleaning or high-temperature alkaline water for washing. The material cost of organic cleaning agents is high and they are easy to cause damage to human skin. Ultrasonic cleaning uses the cavitation, acceleration and straight flow of ultrasound in liquids to directly and indirectly affect liquids and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning. The ultrasonic dewaxing cleaning device can use water-based cleaning agents to clean polished parts stained with oil or paraffin. It has low material cost and is not easy to cause damage to human skin. It is mainly used to clean parts and devices in industrial manufacturing fields such as automotive parts, mechanical parts, and aircraft engine parts.

[0003] Cleaning refers to the removal of liquid and solid pollutants on the surface of the workpiece to make the surface of the workpiece reach a certain degree of cleanliness. Cleaning is also an intermediate auxiliary process that cannot be ignored in the heat treatment production process. All workpieces that have been machined and heat treated should be cleaned. Otherwise, the oil stains on the surface of the workpiece before and after heat treatment will directly enter the furnace for heating, volatilization and combustion, which will easily cause air pollution in the workshop, and the surface state of the workpiece will not be good, and even affect the quality of heat treatment, especially for chemical heat treatment and vacuum heat treatment. Cleaning can improve the production efficiency and quality of heat treatment. Environmental protection related to heat treatment belongs to the category of clean heat treatment. Ultrasonic cleaning is mainly used for cleaning workpieces with high requirements, especially workpieces with complex geometric shapes that have been precisely processed, such as small holes, deep holes, blind holes and grooves on the workpiece, which can achieve good cleaning effects.

[0004] However, when the existing cleaning device cleans the surface of the workpiece, the oil stains on the carbon steel surface and the cleaning effect are poor, which will affect the use of the carbon steel workpiece. Utility Model Content

[0005] The purpose of the present application is to provide a high-temperature calcined carbon steel multi-slot ultrasonic cleaning device in order to solve the above-mentioned problems of oil stains on the surface of carbon steel and poor cleaning effect.

[0006] The technical solution adopted in the present application is as follows: a high-temperature calcined carbon steel multi-slot ultrasonic cleaning device, comprising a base, the upper surface of the base is sequentially provided with a pretreatment tank, a soaking tank, a cleaning tank and a control box, a cleaning agent box is provided on one side of the upper surface of the base, a water pump 2 and a water pump 1 are provided inside the cleaning agent box, the output ends of the water pump 1 and the water pump 2 are connected with connecting pipes, and the connecting pipes are respectively connected to the cleaning tank and the pretreatment tank, an injection port is fixedly provided on the upper surface of the cleaning agent box, a hanging basket 1 is provided inside the pretreatment tank, and the fixed columns on the two end surfaces of the hanging basket 1 are connected to the inner wall of the pretreatment tank.

[0007] By adopting the above technical scheme, the dirt on the surface of carbon steel is pretreated by the pretreatment tank and the soaking tank, so that the cleaning work can be carried out better, thereby reducing the labor intensity of workers and improving the automation level of carbon steel cleaning. Starting the water pump 2 set inside the cleaning agent tank can transport the cleaning agent to the inside of the pretreatment tank through the connecting pipe, and spraying the degreasing agent for surface treatment to reduce the influence of oil pollution on the cleaning effect. The strong cleaning agent can be transported to the inside of the cleaning tank through the water pump 1 and the connecting pipe. The use of strong degreasing cleaning agent or high-efficiency detergent can better dissolve and remove oil pollution and improve the cleaning effect.

[0008] In a preferred embodiment, two soaking tanks are arranged between the pretreatment tank and the cleaning tank, two hanging baskets are arranged inside the soaking tanks, and an electric heating tube is arranged at the bottom end of the soaking tanks.

[0009] By adopting the above technical solution, the electric heating tube arranged inside the immersion tank can heat the internal temperature, thereby better processing the dirt on the surface of the carbon steel.

[0010] In a preferred embodiment, a second hanging basket is disposed inside the cleaning tank, and an ultrasonic vibration plate is disposed below the second hanging basket.

[0011] By adopting the above technical solution, the ultrasonic vibration plate arranged inside the cleaning tank can clean the dirt on the surface of carbon steel.

[0012] In a preferred embodiment, a temperature controller and an ultrasonic generator are disposed inside the control box, and the connecting line of the temperature controller is connected to an electric heating tube, and the connecting line of the ultrasonic generator is connected to an ultrasonic vibration plate.

[0013] By adopting the above technical scheme, the temperature controller and electric heating tube can control the temperature of the cleaning liquid to prevent the oil stains from solidifying or becoming difficult to clean under high temperature conditions, and cleaning can be performed at an appropriate temperature. The ultrasonic generator and ultrasonic vibration plate can appropriately increase or decrease the power of the ultrasonic wave according to the different oil stain conditions to improve the cleaning effect.

[0014] In a preferred embodiment, a control panel is fixedly disposed on one side of the outer surface of the control box, and a plurality of control buttons are disposed on the surface of the control panel.

[0015] By adopting the above technical solution, the staff can operate the equipment through the control panel, and adjust the cleaning time and cycle of the ultrasonic cleaning equipment according to different degrees of oil pollution to ensure that each component is fully cleaned to improve the cleaning effect.

[0016] In a preferred embodiment, a cover plate is provided on the upper surface of the soaking tank and the cleaning tank, and a handle is fixedly provided on the edge of the upper surface of the cover plate.

[0017] By adopting the above technical solution, the staff can hold the handle to open the cover plates on the surface of the immersion tank and the cleaning tank, so as to facilitate the cleaning of the carbon steel workpiece.

[0018] In a preferred embodiment, two fixed lower hooks are fixedly provided on the surfaces of both ends of the hanging baskets arranged inside the soaking tank and the cleaning tank, and two fixed upper hooks are fixedly provided on the inner walls of the soaking tank and the cleaning tank.

[0019] By adopting the above technical solution, the fixed lower hook and the fixed upper hook are connected by hook, which makes it easy for the device to stably place the carbon steel workpiece, and also makes it easy to take out and replace the structure.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0021] In the present application, pre-treatment of dirt on the surface of carbon steel by a pre-treatment tank and a soaking tank can make the cleaning work better, thereby reducing the labor intensity of workers and improving the automation level of carbon steel cleaning. Starting the water pump 2 set inside the cleaning agent tank can transport the cleaning agent to the inside of the pre-treatment tank through the connecting pipe, and spraying the degreasing agent for surface treatment to reduce the influence of oil stains on the cleaning effect. The strong cleaning agent can be transported to the inside of the cleaning tank through the water pump 1 and the connecting pipe. The use of strong degreasing cleaning agent or high-efficiency detergent can better dissolve and remove oil stains and improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main structure of the multi-tank ultrasonic cleaning device of the present application;

[0023] Figure 2 This is a schematic diagram of the internal structure of part of the multi-tank ultrasonic cleaning device in this application;

[0024] Figure 3 This is a schematic diagram of the top view of the multi-tank ultrasonic cleaning device in this application;

[0025] Figure 4 This is a schematic diagram of the cleaning agent box structure of the multi-tank ultrasonic cleaning device in this application.

[0026] Markings in the figure: 1. Base; 2. Pretreatment tank; 3. Soaking tank; 4. Cleaning tank; 5. Control box; 6. Cleaning agent tank; 7. Inlet; 8. Water pump 2; 9. Water pump 1; 10. Connecting pipe; 11. Hanging basket 1; 12. Fixed column; 13. Hanging basket 2; 14. Fixed lower hook; 15. Fixed upper hook; 16. Electric heating tube; 17. Ultrasonic vibration plate; 18. Temperature controller; 19. Ultrasonic generator; 20. Control panel; 21. Cover plate; 22. Handle. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] Example:

[0029] Reference Figure 1-4 A high-temperature calcined carbon steel multi-slot ultrasonic cleaning device comprises a base 1, a pretreatment tank 2, an immersion tank 3, a cleaning tank 4 and a control box 5 are sequentially arranged on the upper surface of the base 1, a cleaning agent tank 6 is arranged on one side of the upper surface of the base 1, a water pump 2 8 and a water pump 1 9 are arranged inside the cleaning agent tank 6, the output ends of the water pump 1 9 and the water pump 2 8 are connected with a connecting pipe 10, and the connecting pipe 10 is respectively connected to the cleaning tank 4 and the pretreatment tank 2, an injection port 7 is fixedly arranged on the upper surface of the cleaning agent tank 6, a hanging basket 11 is arranged inside the pretreatment tank 2, and the fixed columns 12 on the surfaces of both ends of the hanging basket 11 are connected to the pretreatment tank 2 The inner wall of the carbon steel surface is pretreated by the pretreatment tank 2 and the soaking tank 3, so that the cleaning work can be carried out better, thereby reducing the labor intensity of workers and improving the automation level of carbon steel cleaning. Starting the water pump 2 8 arranged inside the cleaning agent box 6 can transport the cleaning agent to the inside of the pretreatment tank 2 through the connecting pipe 10, and spraying the degreasing agent for surface treatment to reduce the influence of oil pollution on the cleaning effect. The strong cleaning agent can be transported to the inside of the cleaning tank 4 through the water pump 9 and the connecting pipe 10. The use of a strong degreasing cleaning agent or a high-efficiency detergent can better dissolve and remove oil pollution and improve the cleaning effect.

[0030] Reference Figure 2Two soaking tanks 3 are arranged between the pretreatment tank 2 and the cleaning tank 4. A hanging basket 13 is arranged inside the soaking tank 3. An electric heating pipe 16 is arranged at the bottom of the soaking tank 3. The electric heating pipe 16 arranged inside the soaking tank 3 can heat the internal temperature, so as to better treat the dirt on the surface of the carbon steel.

[0031] Reference Figure 2 A hanging basket 13 is provided inside the cleaning tank 4, and an ultrasonic vibration plate 17 is provided below the hanging basket 13. The ultrasonic vibration plate 17 provided inside the cleaning tank 4 can clean the dirt on the surface of the carbon steel.

[0032] Reference Figure 1-2 A temperature controller 18 and an ultrasonic generator 19 are arranged inside the control box 5, and the connecting line of the temperature controller 18 is connected to the electric heating tube 16, and the connecting line of the ultrasonic generator 19 is connected to the ultrasonic vibration plate 17. The temperature controller 18 and the electric heating tube 16 can control the temperature of the cleaning liquid to prevent the oil stains from solidifying or becoming difficult to clean under high temperature conditions, and can be cleaned at an appropriate temperature. The ultrasonic generator 19 and the ultrasonic vibration plate 17 can appropriately increase or decrease the power of the ultrasonic wave according to the different conditions of the oil stains to improve the cleaning effect.

[0033] Reference Figure 1 A control panel 20 is fixedly provided on one side of the outer surface of the control box 5. A plurality of control buttons are provided on the surface of the control panel 20. The staff can operate the equipment by operating the control panel 20. According to different degrees of oil pollution, the cleaning time and cycle of the ultrasonic cleaning equipment can be adjusted to ensure that each component is fully cleaned to improve the cleaning effect.

[0034] Reference Figure 1 A cover plate 21 is provided on the upper surface of the soaking tank 3 and the cleaning tank 4, and a handle 22 is fixedly provided at the edge of the upper surface of the cover plate 21. The staff can hold the handle 22 to open the cover plate 21 on the surface of the soaking tank 3 and the cleaning tank 4, which is convenient for cleaning the carbon steel workpiece.

[0035] Reference Figure 1-3 Two fixed lower hooks 14 are fixedly provided on the surfaces of both ends of the hanging basket 13 arranged inside the soaking tank 3 and the cleaning tank 4, and two fixed upper hooks 15 are fixedly provided on the inner walls of the soaking tank 3 and the cleaning tank 4. The fixed lower hooks 14 and the fixed upper hooks 15 are connected by hooks, which facilitates the stable placement of carbon steel workpieces and also facilitates the removal and replacement of the structure.

[0036] The implementation principle of the embodiment of a high-temperature calcined carbon steel multi-slot ultrasonic cleaning device of the present application is:

[0037] By starting the water pump 2 8 disposed inside the cleaning agent tank 6, the cleaning agent can be transported to the inside of the pretreatment tank 2 through the connecting pipe 10, and the degreasing agent can be sprayed for surface treatment to reduce the influence of oil stains on the cleaning effect, and the strong cleaning agent can be transported to the inside of the cleaning tank 4 through the water pump 1 9 and the connecting pipe 10. The use of a strong degreasing cleaning agent or a high-efficiency detergent can better dissolve and remove oil stains and improve the cleaning effect;

[0038] The temperature controller 18 and the electric heating tube 16 can control the temperature of the cleaning liquid to prevent the oil stains from solidifying or becoming difficult to clean under high temperature conditions, and can perform cleaning at an appropriate temperature. The ultrasonic generator 19 and the ultrasonic vibration plate 17 can appropriately increase or decrease the power of the ultrasonic wave according to the different conditions of the oil stains to improve the cleaning effect.

[0039] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a pretreatment tank (2), a soaking tank (3), a cleaning tank (4) and a control box (5) in sequence; a cleaning agent tank (6) is provided on one side of the upper surface of the base (1); a water pump 2 (8) and a water pump 1 (9) are provided inside the cleaning agent tank (6); the output ends of the water pump 1 (9) and the water pump 2 (8) are connected with connecting pipes (10), and the connecting pipes (10) are respectively connected with the cleaning tank (4) and the pretreatment tank (2); an injection port (7) is fixedly provided on the upper surface of the cleaning agent tank (6); a hanging basket 1 (11) is provided inside the pretreatment tank (2), and the fixing columns (12) on the two end surfaces of the hanging basket 1 (11) are connected with the inner wall of the pretreatment tank (2).

2. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 1, characterized in that: Two soaking tanks (3) are arranged between the pretreatment tank (2) and the cleaning tank (4), a hanging basket (13) is arranged inside the soaking tank (3), and an electric heating pipe (16) is arranged at the bottom end of the soaking tank (3).

3. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 2, characterized in that: A second hanging basket (13) is arranged inside the cleaning tank (4), and an ultrasonic vibration plate (17) is arranged below the second hanging basket (13).

4. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 1, characterized in that: The control box (5) is provided with a temperature controller (18) and an ultrasonic generator (19), and the connecting line of the temperature controller (18) is connected to the electric heating tube (16), and the connecting line of the ultrasonic generator (19) is connected to the ultrasonic vibration plate (17).

5. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 1, characterized in that: A control panel (20) is fixedly arranged on one side of the outer surface of the control box (5), and a plurality of control buttons are arranged on the surface of the control panel (20).

6. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 1, characterized in that: The upper surfaces of the soaking tank (3) and the cleaning tank (4) are provided with a cover plate (21), and a handle (22) is fixedly provided at the edge of the upper surface of the cover plate (21).

7. A high temperature calcined carbon steel multi-slot ultrasonic cleaning device as claimed in claim 3, characterized in that: Two fixed lower hooks (14) are fixedly arranged on the surfaces of both ends of the hanging baskets (13) arranged inside the soaking tank (3) and the cleaning tank (4), and two fixed upper hooks (15) are fixedly arranged on the inner walls of the soaking tank (3) and the cleaning tank (4).

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