Progressive die capable of improving efficiency

Abstract

The continuous die capable of improving the efficiency comprises a top seat and a guide roller, a pressure bearing column used for being connected with an external hydraulic mechanism is arranged in the middle of the top seat, and the lower ends of the inner sides of four sets of external corners of the top seat are each provided with a set of supporting columns used for improving the supporting effect. A set of fixing heads used for connecting and fixing the top base and the supporting column are arranged at the upper end of the supporting column, and a pressing base used for stamping a die is arranged in the middle of the lower end of the top base. The guide roller is used for conducting a die material, the two clamping parts are used for stabilizing the die material in the stamping process, the telescopic rod is used for controlling the clamping head to be attached to the die material, the anti-skid outer lines are used for increasing the friction force between the clamping head and the surface of the lower end of the die material, and therefore material guiding is facilitated.

Description

Technical Field

[0001] The utility model belongs to the technical field of molds and relates to a continuous mold with improved efficiency. Background Art

[0002] Stamping dies are special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) during cold stamping. They are called cold stamping dies (commonly known as cold stamping dies). Stamping is a pressure processing method that uses a die installed on a press to apply pressure to the material at room temperature to separate or plastically deform the material, thereby obtaining the desired parts. There are many types of stamping dies, which can be classified according to different processing requirements and material types. However, during the continuous stamping process of the stamping die, if the die material cannot be kept stable, a series of problems will arise. These problems not only affect the quality and production efficiency of the product, but also increase the manufacturing cost and the complexity of equipment maintenance.

[0003] During the stamping process, if the gap is too large or the feeding is improper, the waste will jump in the die and adhere to the punch, thus crushing the product surface. This not only reduces the product qualification rate, but also may increase the downtime in the production process and reduce production efficiency. Therefore, a continuous die with improved efficiency is urgently needed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a continuous die with improved efficiency to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical solutions: a continuous die for improving efficiency, comprising: a top seat and a guide roller, wherein a pressure bearing column for connecting with an external hydraulic mechanism is provided in the middle of the top seat;

[0006] A group of support columns for improving the supporting effect are provided at the inner lower ends of the four groups of positive corners of the top seat, and a group of fixing heads for connecting and fixing the top seat to the support columns are provided at the upper ends of the support columns;

[0007] A pressure seat for the stamping die is provided in the middle position of the lower end of the top seat, and a group of clamping components for stably clamping the die material are provided on the left and right sides of the pressure seat. A carrier for carrying the die material is provided on the outer side of the clamping component, and the die material can be stably clamped by using the clamping component.

[0008] As a preferred embodiment, mold material is provided inside the carrier, a base for bottom support effect is provided at the lower end of the carrier, and a group of guide rollers for conducting the mold material are provided on both left and right sides inside the upper end of the carrier, so that the mold material can be conducted by using the guide rollers.

[0009] As a preferred embodiment, the pressure bearing column is connected to an external hydraulic mechanism, and is squeezed by the external hydraulic mechanism to move up and down. The pressure bearing column passes through the middle position of the top seat and is connected and fixed to the middle position of the upper end of the pressure seat.

[0010] As a preferred embodiment, a module for a stamping die is provided in the middle position of the pressure seat, and the module is fixed to the pressure seat by bolts. Two groups of clamping components are evenly distributed on the left and right sides of the module, respectively. The two groups of clamping components can play a stabilizing role in the stamping process of the mold material.

[0011] As a preferred embodiment, the clamping component includes a telescopic rod and a clamping head, the lower end of the telescopic rod is provided with an extension column for extending the position, the outer side of the extension column is provided with a spring for stretching, and the lower end of the extension column is provided with a clamping head for positioning the mold material.

[0012] As a preferred embodiment, the telescopic rod and the extension column are an integrated structure, both of which are electric telescopic rods, the lower end of the spring is connected and fixed to the upper end of the clamping head, the clamping head is connected and fixed to the lower end of the extension column, the upper end of the spring is connected and fixed to the outer side of the telescopic rod, and the lower end of the spring is a movable stretching end, which can control the clamping head and the mold material to fit together by using the telescopic rod.

[0013] As a preferred embodiment, a material guide groove is provided inside the carrier, and the material guide groove is interlocked with the mold material. The lower end of the mold material is in contact with the upper end surfaces of two groups of guide rollers. The outer sides of the two groups of guide rollers are provided with anti-slip outer patterns. The anti-slip outer patterns can be used to increase the friction with the lower end surface of the mold material, thereby facilitating material guiding.

[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using clamping components to stably clamp the mold material, by using guide rollers to conduct the mold material, by using two groups of clamping components to stabilize the mold material during the stamping process, by using telescopic rods to control the clamping head to fit the mold material, and by using anti-slip outer patterns to increase the friction with the lower end surface of the mold material, thereby facilitating material guiding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 This is a schematic diagram of the front side top view of a continuous die for improving efficiency of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of a continuous die for improving efficiency in the utility model, viewed from the right oblique side;

[0018] Figure 3 This is a front top view of the structure of a clamping component in a continuous mold for improving efficiency of the utility model;

[0019] Figure 4 This is a front view structural diagram of a guide roller in a continuous die for improving efficiency of the utility model;

[0020] In the figure: 100-top seat, 110-fixed head, 120-pressure bearing column, 130-support column, 140-pressing seat, 150-clamping component, 160-carrying platform, 170-mold material, 180-base, 190-guide roller;

[0021] 15a-telescopic rod, 15b-extension column, 15c-spring, 15d-clamping head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 4 , a continuous die for improving efficiency, comprising: a top seat 100, a clamping component 150 and a guide roller 190, a pressure bearing column 120 for connecting with an external hydraulic mechanism is provided in the middle of the top seat 100;

[0024] A group of support columns 130 are provided at the inner lower ends of the four groups of positive corners of the top seat 100 for improving the support effect, and a group of fixing heads 110 are provided at the upper ends of the support columns 130 for connecting and fixing the top seat 100 and the support columns 130;

[0025] A pressure seat 140 for a stamping die is provided at the middle position of the lower end of the top seat 100, and a group of clamping components 150 for stably clamping the die material 170 are provided on both sides of the pressure seat 140. A carrier 160 for carrying the die material 170 is provided on the outer side of the clamping component 150, so that the die material 170 can be stably clamped by using the clamping component 150.

[0026] A mold material 170 is arranged inside the carrier 160, a base 180 for bottom support is arranged at the lower end of the carrier 160, and a group of guide rollers 190 for conducting the mold material 170 are arranged on both sides of the upper end of the carrier 160. The mold material 170 can be conducted by using the guide rollers 190.

[0027] The pressure bearing column 120 is connected to an external hydraulic mechanism, and is squeezed by the external hydraulic mechanism to move up and down. The pressure bearing column 120 passes through the middle position of the top seat 100 and is connected and fixed to the middle position of the upper end of the pressure seat 140.

[0028] A module for a stamping die is provided in the middle of the press seat 140 , and the module is fixed to the press seat 140 by bolts.

[0029] See also Figure 1-Figure 4 As the first embodiment of the utility model: In order to solve the problem that in the stamping process, if the gap is too large or the feeding is improper, the waste material will jump in the mold and adhere to the punch, thereby crushing the product surface, which not only reduces the qualified rate of the product, but also may increase the downtime in the production process and reduce the production efficiency, the staff first places the mold material 170 to be stamped on the upper end of the right guide roller 190, and then guides the mold material 170 from left to right through the right guide roller 190. When the mold material 170 moves to the middle position of the carrier 160, The staff uses the pressure support column 120 to drive the pressure seat 140 to move downward, so that the pressure seat 140 drives the punching head downward to punch the mold material 170. At the same time, the staff can adjust the rotation interval of the guide roller 190 according to the specific stamping time interval of the pressure support column 120, so as to complete the step-by-step material guiding process and improve the stamping efficiency. At the same time, during the stamping process, the two groups of clamping components 150 are evenly distributed on the left and right sides of the module. In the above-mentioned stamping operation, the two groups of clamping components 150 can play a stabilizing role in the stamping process of the mold material 170.

[0030] The clamping component 150 includes a telescopic rod 15a and a clamping head 15d. The lower end of the telescopic rod 15a is provided with an extension column 15b for extending the position. The outer side of the extension column 15b is provided with a spring 15c for stretching. The lower end of the extension column 15b is provided with a clamping head 15d for positioning the mold material 170.

[0031] The telescopic rod 15a and the extension column 15b are an integrated structure, both of which are electric telescopic rods. The lower end of the spring 15c is connected and fixed to the upper end of the clamping head 15d, the clamping head 15d is connected and fixed to the lower end of the extension column 15b, the upper end of the spring 15c is connected and fixed to the outer side of the telescopic rod 15a, and the lower end of the spring 15c is a movable stretching end, which can be used to control the clamping head 15d to fit the mold material 170 by using the telescopic rod 15a.

[0032] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since a material guide groove is provided inside the carrier 160, the material guide groove and the mold material 170 are interlocked with each other, the lower end of the mold material 170 and the upper end surfaces of the two groups of guide rollers 190 are in contact with each other, and the outer sides of the two groups of guide rollers 190 are provided with anti-slip outer patterns, which can increase the friction with the lower end surface of the mold material 170 by using the anti-slip outer patterns, thereby facilitating material guiding.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous die for improving efficiency, comprising: A top seat (100), a clamping component (150) and a guide roller (190), characterized in that a pressure bearing column (120) for connecting to an external hydraulic mechanism is provided in the middle of the top seat (100); A group of support columns (130) for improving the supporting effect are provided at the inner lower ends of the four groups of positive corners of the top seat (100), and a group of fixing heads (110) for connecting and fixing the top seat (100) and the support columns (130) are provided at the upper ends of the support columns (130); A pressure seat (140) for a stamping die is provided at the middle position of the lower end of the top seat (100), and a group of clamping components (150) for clamping the die material (170) stably are provided on the left and right sides of the pressure seat (140), and a carrier (160) for carrying the die material (170) is provided on the outside of the clamping components (150).

2. A continuous die for improving efficiency according to claim 1, characterized in that: A mold material (170) is provided inside the carrier (160), a base (180) for bottom support is provided at the lower end of the carrier (160), and a group of guide rollers (190) for conducting the mold material (170) are provided on both left and right sides of the upper end of the carrier (160).

3. The continuous die for improving efficiency according to claim 1, characterized in that: The pressure bearing column (120) is connected to an external hydraulic mechanism, and is squeezed by the external hydraulic mechanism to move up and down. The pressure bearing column (120) passes through the middle of the top seat (100) and is connected and fixed to the middle of the upper end of the pressure seat (140).

4. A continuous die for improving efficiency according to claim 3, characterized in that: A module for a stamping die is provided in the middle of the press seat (140); the module and the press seat (140) are connected and fixed by bolts; and two groups of clamping components (150) are evenly distributed on the left and right sides of the module.

5. A continuous die for improving efficiency according to claim 4, characterized in that: The clamping component (150) comprises a telescopic rod (15a) and a clamping head (15d); an extension column (15b) for extending the position is provided at the lower end of the telescopic rod (15a); a spring (15c) for stretching is provided on the outer side of the extension column (15b); and a clamping head (15d) for positioning the mold material (170) is provided at the lower end of the extension column (15b).

6. A continuous die for improving efficiency according to claim 5, characterized in that: The telescopic rod (15a) and the extension column (15b) are an integrated structure and are both electric telescopic rods; the lower end of the spring (15c) is connected and fixed to the upper end of the clamping head (15d); the clamping head (15d) is connected and fixed to the lower end of the extension column (15b); the upper end of the spring (15c) is connected and fixed to the outer side of the telescopic rod (15a); and the lower end of the spring (15c) is a movable stretching end.

7. The continuous die for improving efficiency according to claim 2, characterized in that: A material guide groove is provided inside the carrier (160), the material guide groove and the mold material (170) are interlocked, the lower end of the mold material (170) and the upper end surfaces of the two groups of guide rollers (190) are in contact with each other, and the outer sides of the two groups of guide rollers (190) are provided with anti-slip outer patterns.

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