Water gap removing device for engine cylinder block

By designing the engine cylinder water removal device, the cylinder block is tilted and slides to the feed surface by using the frame, feeding platform and material guide mechanism, the dangerous problems caused by overlapping material picking areas during casting are solved, and safety is improved and The effect of reducing labor intensity.

CN222268635UActive Publication Date: 2024-12-31JIANGMEN BENFENG PRECISION MACHINERY CO LTD
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Patent Information

Application Number
CN202420950610.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-31
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the casting of the motorcycle engine cylinder, the human material withdrawal area and the casting machine's discharge area overlap, which is prone to danger.

Method used

A engine cylinder block water removal device is designed, including a frame, a feeding platform, a feeding mechanism and a support spring. The cast cylinder block is tilted and slid to the feeding surface through the feeding mechanism to avoid manual picking up materials directly from below. , reduces danger and ensures smooth sliding and cushioning through support springs.

Benefits of technology

It effectively separates the human material collection area and the casting machine material discharge area, reduces the occurrence of danger, reduces labor intensity, and adapts to cylinder processing needs of different sizes and weights.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an engine cylinder body water gap removing device which comprises a machine frame, a material placing platform is arranged on the top of the machine frame, the material placing platform is provided with a slag discharging opening and a material placing face, the slag discharging opening and the material placing face are arranged in an opposite angle mode, and the material placing platform is further provided with a material guiding mechanism. The material guiding mechanism is located on the adjacent side of the slag discharging opening and the material containing face and comprises a vertical frame connected with the edge of the material containing platform, a material guiding hopper rotationally connected with the vertical frame and a supporting spring connected with the vertical frame and the material guiding hopper. And the guide hopper is inclined to enable the cylinder body to slide to the material placing surface. According to the water gap removing device for the engine cylinder block, a material taking area of a person can be separated from a material placing area of a casting machine, and danger can be reduced.
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Description

Technical Field

[0001] The utility model relates to production equipment for an engine cylinder body, in particular to a water outlet device for the engine cylinder body. Background Art

[0002] When producing motorcycle engine cylinder blocks, a casting process is used. During casting, an iron or steel cylinder liner can be prefabricated, and then the cylinder liner is used as an insert, and molten aluminum is injected into the mold space outside the cylinder liner. After the molten aluminum cools, a cylinder block blank is formed.

[0003] After the casting is completed, a platform needs to be set up to remove the pouring water nozzle on the cylinder blank by manually dropping or knocking the cylinder body.

[0004] However, the casting machine will place the newly cast cylinder on the platform at the same time, and the material taking area for people and the material discharge area of ​​the casting machine overlap, which is prone to danger. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an engine cylinder body water outlet device, which can separate the material taking area for people and the material discharge area for the casting machine, thereby helping to reduce danger.

[0006] According to an embodiment of the utility model, an engine cylinder dewatering device includes a frame, a material placement platform is arranged on the top of the frame, the material placement platform is provided with a slag discharge port and a material placement surface, the slag discharge port and the material placement surface are arranged diagonally, and the material placement platform is also provided with a material guiding mechanism, the material guiding mechanism is located on the adjacent sides of the slag discharge port and the material placement surface, the material guiding mechanism includes an upright frame connected to the edge of the material placement platform, a material guiding hopper rotatably connected to the upright frame, and a supporting spring connecting the upright frame and the material guiding hopper, when the cast cylinder body is placed on the material guiding hopper, the material guiding hopper is tilted to allow the cylinder body to slide to the material placement surface.

[0007] According to an engine cylinder block dewatering device of an embodiment of the utility model, the vertical frame includes two vertical columns, a horizontal axis is arranged between the two vertical columns, the guide hopper is provided with a through hole for accommodating the through-hole of the horizontal axis, and the cooperation between the horizontal axis and the through hole enables the guide hopper to rotate.

[0008] According to an engine cylinder block dewatering device of an embodiment of the utility model, the two vertical columns include a first column and a second column, the first column is located on a side of the second column away from the slag discharge port, and the first column is provided with a baffle frame surrounding the guide hopper.

[0009] According to an engine cylinder block water outlet device of an embodiment of the utility model, the baffle frame includes a baffle plate, a baffle net or a baffle grille.

[0010] According to an engine cylinder block dewatering device of an embodiment of the utility model, a cotton pad for abutting against the guide hopper is provided at the bottom of the baffle frame.

[0011] According to an engine cylinder block water outlet device of an embodiment of the utility model, the cotton pad has a groove for accommodating the bottom edge of the baffle frame.

[0012] According to an engine cylinder dewatering device of an embodiment of the utility model, the support spring is arranged at the bottom of the guide hopper, the support spring is arranged obliquely, the top end of the support spring is rotatably connected to the guide hopper, and the bottom end of the support spring is rotatably connected to the vertical frame.

[0013] According to an engine cylinder block dewatering device of an embodiment of the utility model, anti-slip edges are provided on both sides of the guide hopper in the direction of the rotation axis of the guide hopper.

[0014] According to an engine cylinder block dewatering device of an embodiment of the utility model, the material placement platform is provided with two vertical slag discharge ramps, and the slag discharge port is located at the intersection of the two slag discharge ramps.

[0015] According to an engine cylinder body dewatering device of an embodiment of the utility model, a transfer chamber is provided at the bottom of the material placement platform, and a slag frame is provided in the transfer chamber. The slag frame is used to receive the water outlet from the slag discharge port.

[0016] An engine cylinder block water outlet device according to an embodiment of the utility model has at least the following beneficial effects:

[0017] 1. The utility model sets a frame and a material placement platform. The frame provides a stable support structure for the material placement platform, which is convenient for cleaning the water outlet on the material placement platform. The material placement platform is provided with a material placement surface and a slag discharge port. The material placement surface is used to clean the water outlet, and the slag discharge port can separate the debris or the water outlet, so as to avoid occupying the material placement platform space and facilitate continuous work.

[0018] 2. The utility model sets a material guiding mechanism so that the material guiding mechanism is located on the adjacent sides of the slag discharge port and the material placing surface. The material guiding mechanism includes an upright frame connected to the edge of the material placing platform, a material guiding hopper rotatably connected to the upright frame, and a supporting spring connecting the upright frame and the material guiding hopper. Therefore, when the cast cylinder body is placed on the material guiding hopper, the material guiding hopper is tilted to allow the cylinder body to slide to the material placing surface, and there is no need for manual labor to take the cylinder body from directly below the material guiding hopper. This can prevent the cylinder body from hitting or pressing the hands of the person when the cylinder body is placed on the die-casting machine, thereby reducing the occurrence of danger.

[0019] 3. The utility model provides a material guiding mechanism, which enables the cylinder body to slide toward the material placement surface, thereby reducing the workload of manually moving the cylinder body and lowering labor intensity.

[0020] 4. The utility model sets a support spring, which not only connects the vertical frame and the guide hopper, but also plays a role in buffering and controlling the inclination angle of the guide hopper. The support spring can ensure that the cylinder body slides down smoothly without being damaged due to excessive speed. This design is flexible and stable, and can adapt to the processing needs of cylinder bodies of different sizes and weights. After the cylinder body is separated from the guide hopper, the guide hopper returns to its original position, unifying the placement state of the cylinder body and reducing placement differences. In addition, the return of the guide hopper can also help reduce the gap above the guide hopper to prevent people from reaching into the guide hopper to take materials.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0023] Figure 1 It is a structural schematic diagram of a water outlet device for an engine cylinder body according to an embodiment of the utility model;

[0024] Figure 2 for Figure 1 Structural schematic diagram of the middle material guiding mechanism;

[0025] Figure 3 for Figure 2 Schematic diagram of the partial structure of the material guiding mechanism.

[0026] Figure numerals: 1 - frame, 2 - material placement platform, 3 - material placement surface, 4 - slag discharge port, 5 - slag discharge ramp, 6 - transfer chamber, 7 - material guide mechanism, 8 - material guide hopper, 9 - vertical frame, 10 - support spring, 11 - first column, 12 - second column, 13 - barrier frame. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of first and second, this is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] An engine cylinder block water removal device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.

[0032] Reference Figure 1 The utility model aims to provide an embodiment of a water outlet device for an engine cylinder block.

[0033] The utility model aims to separate a material taking area for people from a material discharging area of ​​a casting machine, thereby helping to reduce the occurrence of danger and improving the safety of casting operations.

[0034] In this embodiment, the drain device mainly includes a frame 1, which is mostly made of channel steel and has an L-shaped or I-shaped cross-section, high strength, and resistance to bending, and can reduce the number of parts.

[0035] Among them, a loading platform 2 is arranged on the top of the frame 1, and the loading platform 2 is provided with a slag discharge port 4 and a loading surface 3, and the slag discharge port 4 and the loading surface 3 are arranged diagonally, so as to prevent the cylinder body from accidentally falling to the slag discharge port 4 without sufficient reaction time.

[0036] In some specific embodiments of the present invention, a transfer chamber 6 may be provided at the bottom of the material placement platform 2 . The transfer chamber 6 is provided with a slag frame for receiving water or debris from the slag discharge port 4 .

[0037] It is easy to understand that, by providing the transfer chamber 6, the present embodiment can fully utilize the space at the bottom of the material placement platform 2, arrange it reasonably, and reduce the occupied space.

[0038] It is easy to understand that the slag frame provided in this embodiment also helps the water inlet and debris to fall directly into the slag frame, thereby eliminating the need for the dropping operation and reducing labor intensity.

[0039] In some specific embodiments of the present invention, the material placement platform 2 may be provided with two vertical slag discharge chutes 5 , and the slag discharge port 4 is located at the intersection of the two slag discharge chutes 5 .

[0040] It is easy to understand that, by providing the slag discharge chute 5, this embodiment also facilitates the collection of debris and reduces the workload of manual cleaning.

[0041] In some specific embodiments of the utility model, traveling wheels or a space for convenient transportation by forklift can be provided at the bottom of the slag frame to reduce the difficulty of replacing the slag frame.

[0042] Reference Figure 1 and Figure 2 In order to solve the problem that the die-casting machine keeps discharging materials while the operator keeps removing water from the water outlet, which may cause danger, in this embodiment, the material placement platform 2 is also provided with a material guiding mechanism 7, which is located on the adjacent side of the slag discharge port 4 and the material placement surface 3. The material guiding mechanism 7 includes a vertical frame 9 connected to the edge of the material placement platform 2, a material guiding hopper 8 rotatably connected to the vertical frame 9, and a supporting spring 10 connecting the vertical frame 9 and the material guiding hopper 8. When the cast cylinder body is placed on the material guiding hopper 8, the material guiding hopper 8 is tilted to allow the cylinder body to slide to the material placement surface 3.

[0043] In summary, firstly, the present embodiment sets a frame 1 and a loading platform 2, the frame 1 provides a stable support structure for the loading platform 2, so as to facilitate the operation of cleaning the water outlet on the loading platform 2, and the loading platform 2 sets a loading surface 3 and a slag discharge port 4, the loading surface 3 is used to clean the water outlet, and the slag discharge port 4 can separate the debris or the water outlet to avoid occupying the space of the loading platform 2 and facilitate continuous work.

[0044] Secondly, in this embodiment, a material guiding mechanism 7 is arranged so that the material guiding mechanism 7 is located on the adjacent side of the slag discharge port 4 and the material placing surface 3. The material guiding mechanism 7 includes a vertical frame 9 connected to the edge of the material placing platform 2, a material guiding hopper 8 rotatably connected to the vertical frame 9, and a supporting spring 10 connecting the vertical frame 9 and the material guiding hopper 8. Therefore, when the cast cylinder body is placed on the material guiding hopper 8, the material guiding hopper 8 is tilted to allow the cylinder body to slide to the material placing surface 3. There is no need for manual labor to take the cylinder body from directly under the material guiding hopper 8, which can prevent the cylinder body from hitting or pressing the hands of people when the die-casting machine places the cylinder body, thereby reducing the occurrence of danger.

[0045] Furthermore, in this embodiment, by providing the material guiding mechanism 7, the cylinder body can slide toward the material placing surface 3, thereby reducing the workload of manually moving the cylinder body and lowering the labor intensity.

[0046] In addition, the present embodiment provides a support spring 10, which not only connects the vertical frame 9 and the guide hopper 8, but also plays a role in buffering and controlling the inclination angle of the guide hopper 8. The support spring 10 can ensure that the cylinder body slides down smoothly without being damaged due to excessive speed. This design is flexible and stable, and can adapt to the processing requirements of cylinder bodies of different sizes and weights. After the cylinder body is separated from the guide hopper 8, the guide hopper 8 returns to its original position, unifying the placement state of the cylinder body and reducing placement differences. Moreover, the return of the guide hopper 8 also helps to reduce the gap above the guide hopper 8 to prevent people from reaching into the guide hopper 8 to take materials.

[0047] In some specific embodiments of the present invention, the vertical frame 9 can include two vertical columns, a horizontal axis is set between the two vertical columns, and the guide hopper 8 is provided with a through hole for accommodating the horizontal axis to pass through. The cooperation between the horizontal axis and the through hole can enable the guide hopper 8 to rotate.

[0048] It is easy to understand that in this embodiment, by setting two vertical columns, the two ends of the horizontal axis can be limited and supported, so as to avoid cantilever stress on the horizontal axis, reduce the stability of the bending of the horizontal axis, and reduce and mitigate the friction and wear between the horizontal axis and the through hole.

[0049] At the same time, the two vertical columns are provided, and it is also convenient to provide two support springs 10, thereby improving the support of the support springs 10 to the guide hopper 8 and reducing the possibility of the guide hopper 8 being skewed.

[0050] In some specific embodiments of the present invention, the vertical columns can be made into plates or hollow profiles, thereby reducing the weight and having less impact on the strength.

[0051] In some specific embodiments of the present invention, the two vertical columns may include a first column 11 and a second column 12 , the first column 11 is located on the side of the second column 12 away from the slag discharge port 4 , and the first column 11 is provided with a baffle frame 13 surrounding the guide hopper 8 .

[0052] It is easy to understand that in this embodiment, the barrier frame 13 is set by the first column 11. On the one hand, it can separate the space above the guide hopper 8 from the operator to reduce the risk of the operator entering by mistake. On the other hand, it also shields the guide hopper 8 to reduce the possibility of the operator taking materials from the guide hopper 8, further reducing the occurrence of danger.

[0053] In some specific embodiments of the present invention, the baffle frame 13 may include a baffle plate, a baffle net or a baffle grille.

[0054] It is easy to understand that the present embodiment can completely block the cylinder body on the guide hopper 8 by setting the baffle plate, thereby preventing the operator from touching the cylinder body on the guide hopper 8, thereby providing the highest safety guarantee. However, if the cylinder body is piled up on the guide hopper 8, it is not easy to find and remove the accumulation.

[0055] It is easy to understand that the present embodiment can meet certain safety requirements and facilitate inspection by providing the baffle net and baffle grid, and is also beneficial for ventilation and heat dissipation, thereby reducing the temperature of the cylinder as quickly as possible.

[0056] In some specific embodiments of the present invention, a cotton pad for abutting against the guide hopper 8 may be provided at the bottom of the baffle frame 13 .

[0057] It is easy to understand that in this embodiment, by providing a cotton pad, on the one hand, the baffle frame 13 becomes a component for limiting the upward tilt of the guide hopper 8, without the need for additional components, and the structure is compact; on the other hand, the cotton pad cushions the guide hopper 8, reduces noise, and prevents people from being pinched by the guide hopper 8 and the baffle frame 13.

[0058] In some specific embodiments of the present invention, the cotton pad may have a groove for accommodating the bottom edge of the baffle frame 13 .

[0059] It is easy to understand that the provision of the groove in this embodiment also helps to cover the bottom of the baffle frame 13, thereby reducing the risk of the cotton pad falling off and increasing the protection area.

[0060] In some specific embodiments of the present invention, the baffle frame 13 can be opened at a side close to the slag discharge port 4 to facilitate cleaning of the guide hopper 8 and reduce the material consumption of the baffle frame 13 .

[0061] Reference Figure 3 In some specific embodiments of the present invention, the support spring 10 can be set at the bottom of the guide hopper 8, the support spring 10 can be set at an angle, the top end of the support spring 10 can be rotatably connected to the guide hopper 8, and the bottom end of the support spring 10 can be rotatably connected to the vertical frame 9.

[0062] It is easy to understand that in this embodiment, the support spring 10 is tiltedly arranged at the bottom of the guide hopper 8, which helps to hide the support spring 10, reduce the possibility of the cylinder body touching the support spring 10, and avoid damage to the support spring 10.

[0063] In some specific embodiments of the present invention, the support spring 10 can include a coil spring and a slide rod assembly that is nested with each other, thereby hiding the coil spring and reducing the difficulty of connecting the spring with the guide hopper 8 and the vertical column, thereby preventing the spring from loosening during the rotation of the guide hopper 8.

[0064] In some specific embodiments of the present invention, anti-slip edges may be provided on both sides of the guide hopper 8 in the direction of the rotation axis of the guide hopper 8 .

[0065] It is easy to understand that, by providing the anti-slip edge, this embodiment can, on the one hand, prevent the cylinder body from rolling down, and on the other hand, enhance the strength of the guide hopper 8 and reduce the deformation of the guide hopper 8.

[0066] In the description of this specification, the description with reference to the terms "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0067] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An engine cylinder block water outlet device, comprising a frame (1), characterized in that: A loading platform (2) is arranged on the top of the frame (1), and the loading platform (2) is provided with a slag discharge port (4) and a loading surface (3), and the slag discharge port (4) and the loading surface (3) are arranged diagonally. The loading platform (2) is also provided with a material guide mechanism (7), and the material guide mechanism (7) is located on the adjacent sides of the slag discharge port (4) and the loading surface (3). The material guide mechanism (7) includes a vertical frame (9) connected to the edge of the loading platform (2), a material guide hopper (8) rotatably connected to the vertical frame (9), and a support spring (10) connecting the vertical frame (9) and the material guide hopper (8). When the cast cylinder body is placed on the material guide hopper (8), the material guide hopper (8) is tilted to allow the cylinder body to slide to the loading surface (3).

2. The engine cylinder block water outlet device according to claim 1, characterized in that: The vertical frame (9) comprises two vertical columns, a horizontal axis is arranged between the two vertical columns, and the guide hopper (8) is provided with a through hole for accommodating the through-hole of the horizontal axis, and the cooperation between the horizontal axis and the through hole enables the guide hopper (8) to rotate.

3. The engine cylinder block water outlet device according to claim 2, characterized in that: The two vertical columns include a first column (11) and a second column (12), wherein the first column (11) is located on a side of the second column (12) away from the slag discharge port (4), and the first column (11) is provided with a baffle frame (13) surrounding the guide hopper (8).

4. The engine cylinder block water outlet device according to claim 3, characterized in that: The baffle frame (13) comprises a baffle plate, a baffle net or a baffle grille.

5. The engine cylinder block water outlet device according to claim 3, characterized in that: The bottom of the baffle frame (13) is provided with a cotton pad for abutting against the guide hopper (8).

6. The engine cylinder block water outlet device according to claim 5, characterized in that: The cotton pad has a groove for accommodating the bottom edge of the baffle frame (13).

7. The engine cylinder block water outlet device according to claim 1, characterized in that: The support spring (10) is arranged at the bottom of the guide hopper (8), the support spring (10) is arranged obliquely, the top end of the support spring (10) is rotatably connected to the guide hopper (8), and the bottom end of the support spring (10) is rotatably connected to the vertical frame (9).

8. The engine cylinder block water outlet device according to claim 1, characterized in that: In the direction of the rotation axis of the guide hopper (8), anti-slip edges are arranged on both sides of the guide hopper (8).

9. The engine cylinder block water outlet device according to claim 1, characterized in that: The material placement platform (2) is provided with two vertical slag discharge chutes (5), and the slag discharge port (4) is located at the intersection of the two slag discharge chutes (5).

10. The engine cylinder block water outlet device according to claim 1, characterized in that: A transfer chamber (6) is provided at the bottom of the material placement platform (2), and a slag frame is provided in the transfer chamber (6), and the slag frame is used to receive water or debris from the slag discharge port (4).