Pouring equipment for manufacturing copper artware
By introducing a transverse lifting structure and weighing sensor into the copper craft pouring equipment, the amount of copper water is automatically controlled, which solves the problem of copper water overflow in existing equipment and improves the efficiency and accuracy of copper craft pouring.
Patent Information
- Application Number
- CN202420734867.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-10
AI Technical Summary
When existing equipment pours copper water into multiple molds, it is difficult to accurately control the amount of copper water, resulting in problems such as overflow and waste of copper water.
A casting equipment including a transverse lifting structure, a weighing mechanism and a casting mechanism was designed. The copper water volume was detected by weighing sensors, and the casting process was automatically controlled through the electronic control box and an alarm to ensure that the copper water volume accurately reached the set value. Stop pouring to prevent overflow.
Automatic detection and control of copper water volume is achieved, the labor intensity of manual monitoring is reduced, the efficiency of copper craft pouring is improved, and the waste of copper water is avoided.
Smart Images
Figure CN222268677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting equipment, in particular to casting equipment used for making copper handicrafts. Background Art
[0002] The casting process is usually used in the production process of copper handicrafts. The casting production process is: drawing design → shaping and molding → making silicone mold → repairing resin mold → making silicone mold → wax pouring → wax repair → welding → slurry dipping → dewaxing → sand mold baking → casting and molding.
[0003] When the existing equipment is used for pouring in multiple molds, after the pouring in the mold is completed, it is manually observed whether the pouring in the mold is completed, and the equipment is controlled to stop pouring, which increases the labor intensity of the staff; however, each copper process requires a different amount of molten copper to be poured. When pouring in different molds, it is difficult to control the amount of molten copper poured in the mold and control the equipment to stop pouring, which easily leads to the problem of overflow of molten copper in the mold and waste. Utility Model Content
[0004] The utility model aims to provide a casting device for copper handicraft production, which is used to solve the problem that it is difficult to accurately control the amount of molten copper poured into a mold by manual observation, resulting in easy overflow of the molten copper and causing waste.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a casting device for copper handicraft production, comprising a base plate, a transverse lifting structure arranged on the base plate, a plurality of weighing mechanisms arranged on the base plate and located in the transverse lifting structure, and a pouring mechanism arranged on the transverse lifting structure, wherein the pouring mechanism comprises a solution tank arranged on the transverse lifting structure, a liquid discharge cylinder connected to the lower end of the solution tank, a pouring port is arranged on the lower end of the liquid discharge cylinder, and a plurality of weighing mechanisms are arranged at equal intervals along the transverse direction of the transverse lifting structure, the weighing mechanism comprises a placing plate, a plurality of weighing sensors arranged between the placing plate and the base plate, an electric control box and an alarm arranged on the transverse lifting structure and located on one side of the casting mechanism, and the electric control box and the alarm are arranged in parallel and at intervals; the pouring mechanism also comprises a first electric push rod arranged on the solution tank, and a plugging head connected to one end of the first electric push rod and slidingly matched with the inner wall of the liquid discharge cylinder; the weighing sensor, the first electric push rod, the alarm and the transverse lifting structure are electrically connected to the electric control box respectively.
[0006] Furthermore, the transverse movement and lifting structure includes two electric slide rails horizontally spaced apart on the bottom plate, a third electric push rod connected to the slider on the electric slide rails, and a transverse plate connected to the third electric push rod, wherein the transverse plate is connected to the solution tank; the electric slide rails and the third electric push rod are electrically connected to the electric control box respectively.
[0007] Furthermore, the weighing mechanism also includes a clamping mechanism arranged on the placement plate.
[0008] Furthermore, the clamping mechanism includes two vertical plates arranged on the placement plate and arranged horizontally at intervals, a second electric push rod arranged on the two vertical plates and arranged relatively to each other, and a clamping plate connected to one end of the second electric push rod; the second electric push rod is electrically connected to the electric control box.
[0009] Furthermore, the pouring mechanism also includes a heating shell provided on the outer wall of the solution tank, an electric heating tube provided on the outer wall of the solution tank and located in the heating shell, the electric heating tube is spirally wound on the outer wall of the solution tank, and the electric heating tube is electrically connected to the electric control box.
[0010] Furthermore, the inner wall of the pouring port at the lower end of the liquid discharge tube is in a conical shape.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] The utility model has the following beneficial effects:
[0013] In this structure, when the pouring amount of molten copper in the mold reaches the set value, multiple weighing sensors transmit the detected information to the electric control box, and the electric control box controls the first electric push rod and the alarm to turn on. The first electric push rod drives the sealing head to enter the liquid outlet cylinder to seal the pouring port, and the pouring in the mold is stopped. The alarm sounds an alarm to remind the staff to control the horizontal lifting structure to operate the next mold, thereby facilitating the automatic detection of the amount of molten copper poured in the mold and controlling the stop of pouring, preventing the problem of easy overflow and waste of molten copper in the mold caused by manual monitoring, and improving the efficiency of pouring copper crafts of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the overall structure diagram of the utility model;
[0015] Figure 2 This is an overall cross-sectional view of the utility model;
[0016] Figure 3 For this utility model Figure 2 A in the middle is an enlarged view;
[0017] Figure 4 This is a system block diagram of the utility model.
[0018] In the figure: 1. bottom plate; 2. solution tank; 3. horizontal movement and lifting structure; 4. weighing mechanism; 5. weighing sensor; 6. placement plate; 7. electric control box; 8. alarm; 9. liquid discharge cylinder; 10. first electric push rod; 11. plugging head; 12. electric slide rail; 13. third electric push rod; 14. horizontal plate; 15. vertical plate; 16. second electric push rod; 17. clamping plate; 18. heating shell; 19. electric heating tube. DETAILED DESCRIPTION
[0019] See also Figure 1-4 A casting device for copper handicraft production includes a bottom plate 1, a transverse moving lifting structure 3 arranged on the bottom plate 1, a plurality of weighing mechanisms 4 arranged on the bottom plate 1 and located in the transverse moving lifting structure 3, and a casting mechanism arranged on the transverse moving lifting structure 3, wherein the casting mechanism includes a solution tank 2 penetrating the transverse moving lifting structure 3, and a liquid discharge cylinder 9 connected to the lower end of the solution tank 2, wherein a casting port is penetrated at the lower end of the liquid discharge cylinder 9, and the inner wall of the casting port at the lower end of the liquid discharge cylinder 9 is in a conical shape, and the plurality of weighing mechanisms 4 are arranged at equal intervals along the transverse moving direction of the transverse moving lifting structure 3. The upper end of the solution tank 2 is connected to a liquid filling port with a cover on the upper end. The weighing mechanism 4 includes a placing plate 6, a plurality of weighing sensors 5 installed between the placing plate 6 and the bottom plate 1, an electric control box 7 and an alarm 8 installed on the transverse lifting structure 3 and located on one side of the pouring mechanism. The electric control box 7 and the alarm 8 are arranged in parallel and spaced apart; a first electric push rod 10 and a plugging head 11 connected to one end of the first electric push rod 10 are installed through the middle of the upper end of the solution tank 2. The first electric push rod 10 is installed on the upper end surface of the solution tank 2. The outer diameter of the plugging head 11 is the same as that of the liquid outlet cylinder. 9 has the same inner diameter and is slidably matched with the inner wall of the liquid discharge tube 9. The weighing sensor 5, the first electric push rod 10, the alarm 8 and the transverse lifting structure 3 are electrically connected to the electric control box 7 respectively; a controller is arranged in the electric control box 7, and the mold is fixed on the placement plate 6. By opening the first electric push rod 10, the plugging head 11 is driven to move upward, and the copper water in the solution tank 2 enters the liquid discharge tube 9 and is discharged through the pouring port opened on the liquid discharge tube 9. The copper water enters the mold for pouring; when the pouring amount of the copper water in the mold reaches the set value, multiple weighing sensors 5 will detect The measured information is transmitted to the controller in the electric control box 7, and the controller controls the first electric push rod 10 and the alarm 8 to turn on. The first electric push rod 10 drives the blocking head 11 to enter the liquid outlet tube 9 to block the pouring port, and stop pouring in the mold. The alarm 8 sounds an alarm to remind the staff to control the transverse lifting structure 3 to operate the next mold for pouring, thereby facilitating the automatic detection of the amount of copper water poured in the mold and controlling the stop of pouring, preventing the problem of easy overflow and waste of copper water in the mold caused by manual monitoring, and improving the efficiency of pouring copper crafts of different sizes.
[0020] The transverse movement and lifting structure 3 is composed of two electric slide rails 12 arranged horizontally at intervals and installed on the base plate 1 by means of multiple bolt connections. A slider is slidably connected to the electric slide rail 12, and a third electric push rod 13 is installed on the slider. A transverse plate 14 is installed on the two third electric push rods 13. The solution tank 2 passes through the middle of the transverse plate 14 and extends to the bottom of the transverse plate 14. The electric slide rail 12 and the third electric push rod 13 are electrically connected to the electric control box 7 respectively. The solution tank 2 set on the transverse plate 14 is driven by the electric slide rail 12 to move horizontally to the top of the next mold, and according to the height of the mold casting opening, the two third electric push rods 13 are controlled to open, thereby driving the height of the solution tank 2 to be adjusted.
[0021] The weighing mechanism 4 also includes a clamping mechanism arranged on the placement plate 6; the clamping mechanism includes two vertical plates 15 fixed on the placement plate 6 and arranged horizontally at intervals, and second electric push rods 16 are respectively installed on the two vertical plates 15, and a clamping plate 17 is installed on one end of the second electric push rod 16 extending between the two vertical plates 15. The second electric push rod 16 is electrically connected to the electric control box 7 to place the mold on the placement plate 6 and is located between the two clamping plates 17. By controlling the second electric push rod 16, the second electric push rod 16 drives the clamping plate 17 to clamp and fix molds of different sizes on the placement plate 6.
[0022] A heating shell 18 is connected to the outer wall of the solution tank 2, and a heating installation cavity is formed between the heating shell 18 and the solution tank 2. The electric heating tube is installed on the outer wall of the solution tank 2 and is located in the heating installation cavity. The electric heating tube 19 is spirally wound on the outer wall of the solution tank 2. The electric heating tube 19 is electrically connected to the electric control box 7. The electric heating tube 19 is connected to the power supply to heat the copper water in the solution tank 2.
[0023] Working principle: When casting copper crafts, the electric heating tube 19 is connected to the power supply to heat the copper water in the solution tank 2, and the mold is placed on the placement plate 6 and located between the two clamping plates 17. By controlling the second electric push rod 16, the second electric push rod 16 drives the clamping plate 17 to clamp and fix molds of different sizes on the placement plate 6. According to the height of the mold casting opening, the two third electric push rods 13 are controlled to open and drive the height of the solution tank 2 to be adjusted. Then the first electric push rod 10 is opened to drive the plugging head 11 to move upward, and the copper water in the solution tank 2 enters the liquid discharge tube 9 and is discharged through the pouring port opened on the liquid discharge tube 9. The copper water enters the mold for casting. When the casting amount of the copper water in the mold reaches After the set value is reached, multiple weighing sensors 5 transmit the detected information to the electric control box 7, the electric control box 7 controls the first electric push rod 10 and the alarm 8 to turn on, the first electric push rod 10 drives the blocking head 11 to enter the liquid outlet tube 9 to block the pouring port, and stop pouring in the mold, the alarm 8 sends an alarm to remind the staff to control the horizontal movement and lifting structure 3 to operate the next mold for pouring, and the solution tank 2 set on the horizontal plate 14 is driven by the electric slide rail 12 to move horizontally and move to the top of the next mold for pouring, so as to automatically detect the amount of copper water poured in the mold and control the stop of pouring, so as to prevent the problem of easy overflow and waste of copper water in the mold caused by manual monitoring, and improve the efficiency of pouring copper crafts of different sizes.
[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A casting device for making copper handicrafts, comprising a base plate (1), a transverse lifting structure (3) arranged on the base plate (1), a plurality of weighing mechanisms (4) arranged on the base plate (1) and located in the transverse lifting structure (3), and a casting mechanism arranged on the transverse lifting structure (3), wherein the casting mechanism comprises a solution tank (2) penetrating the transverse lifting structure (3), and a liquid discharge cylinder (9) connected to the lower end of the solution tank (2), wherein a casting port is formed through the lower end of the liquid discharge cylinder (9), and the casting port is formed through the lower end of the liquid discharge cylinder (9), wherein the ... The plurality of weighing mechanisms (4) are arranged at equal intervals along the lateral direction of the lateral lifting structure (3); the weighing mechanism (4) comprises a placement plate (6), a plurality of weighing sensors (5) arranged between the placement plate (6) and the bottom plate (1), an electric control box (7) and an alarm (8) arranged on the lateral lifting structure (3) and located on one side of the casting mechanism; the electric control box (7) and the alarm (8) are arranged in parallel and at intervals; the casting mechanism further comprises a first electric push rod (10) arranged on the solution tank (2), and a plugging head (11) connected to one end of the first electric push rod (10) and slidably matched with the inner wall of the liquid discharge cylinder (9); the weighing sensor (5), the first electric push rod (10), the alarm (8) and the lateral lifting structure (3) are respectively electrically connected to the electric control box (7).
2. A casting device for copper handicraft production as claimed in claim 1, characterized in that: The transverse movement and lifting structure (3) comprises two electric slide rails (12) arranged horizontally and spaced apart on the bottom plate (1), a third electric push rod (13) connected to a slider on the electric slide rail (12), and a transverse plate (14) connected to the third electric push rod (13), wherein the transverse plate (14) is connected to the solution tank (2); the electric slide rail (12) and the third electric push rod (13) are respectively electrically connected to an electric control box (7).
3. The casting equipment for copper handicraft production according to claim 1, characterized in that: The weighing mechanism (4) further comprises a clamping mechanism arranged on the placement plate (6).
4. A casting device for copper handicraft production as claimed in claim 3, characterized in that: The clamping mechanism comprises two vertical plates (15) arranged on the placement plate (6) and arranged horizontally at intervals, a second electric push rod (16) arranged on the two vertical plates (15) and arranged opposite to each other, and a clamping plate (17) connected to one end of the second electric push rod (16); the second electric push rod (16) is electrically connected to the electric control box (7).
5. The casting equipment for copper handicraft production according to claim 1, characterized in that: The pouring mechanism further comprises a heating shell (18) arranged on the outer wall of the solution tank (2), and an electric heating tube (19) arranged on the outer wall of the solution tank (2) and located inside the heating shell (18), wherein the electric heating tube (19) is spirally wound on the outer wall of the solution tank (2), and the electric heating tube (19) is electrically connected to the electric control box (7).
6. The casting equipment for copper handicraft production according to claim 1, characterized in that: The inner wall of the pouring port at the lower end of the liquid outlet cylinder (9) is in a conical shape.