Production device for prefabricated hopper of color sorter
By designing a prefabricated bucket production device of a color sorting machine including electric slide rails, moving rods and cleaning brushes, the cumbersome cleaning of the welding rod surface is solved, and the overall cleaning is simplified. process.
Patent Information
- Application Number
- CN202420830937.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the production and processing of prefabricated buckets by color sorting machine, the slag produced during the welding process is easily stuck to the surface of the rack, resulting in cumbersome and tiring cleaning work. The existing methods mainly rely on manual scraping.
A prefabricated bucket production device of color sorting machine is designed, including electric slide rails, moving rods, clamping frames, transmission boxes, push cylinders and cleaning brushes, and automatic cleaning of the welding rod surface is achieved through sliding components and clamping cylinders.
This device makes cleaning of slag on the surface of the welding rod simple and fast, the overall cleaning process is more efficient, and reduces the fatigue of manual operation.
Smart Images

Figure CN222269038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated bucket production, in particular to a prefabricated bucket production device for a color sorter. Background Art
[0002] The color sorter is a mechanical equipment in the food industry. It uses technology to automatically sort out particles of different colors according to the differences in the optical properties of the materials. In the production and processing of rice, a color sorter is needed for screening operations, and the color sorter prefabricated bucket is a feed funnel installed on the surface of the color sorter. In the production and processing process, a laser cutting machine is needed to cut out each surface of the feed funnel, followed by welding operations to complete the production operation of the feed funnel.
[0003] In the production and processing of prefabricated buckets for color sorters by existing laser welding machines, the slag produced during the welding process is easily adhered to the surface of the rack, so that when a day's work is completed, the slag on the surface of the rack needs to be removed. The existing removal method is usually manual scraping, which is cumbersome and troublesome to operate. In addition, due to the large number of welding rods, the overall cleaning work is more tiring. Therefore, a color sorter prefabricated bucket production device is proposed to solve the above problem. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a color sorter prefabricated bucket production device, which has the advantages of convenient cleaning of slag on the surface of welding rods, and the overall cleaning process is simple and quick. It solves the problem that in the production and processing of color sorter prefabricated buckets by existing laser welding machines, the slag generated during the welding process is easily adhered to the surface of the rack, so that when a day's work is completed, the slag on the surface of the rack needs to be removed, and the existing removal method is usually manual scraping, which is cumbersome and troublesome to operate, and due to the large number of welding rods, the overall cleaning work is more tiring.
[0006] (II) Technical solution
[0007] The technical solution of the utility model for solving the above technical problems is as follows: a color sorter prefabricated bucket production device comprises a color sorter prefabricated bucket welding platform, the top of the color sorter prefabricated bucket welding platform is fixedly connected with two first electric slide rails, the top of the moving end of the first electric slide rail is fixedly connected with a moving rod, the top of the moving rod is fixedly connected with a second electric slide rail, the top of the color sorter prefabricated bucket welding platform is fixedly connected with a clamping frame, the inner side of the clamping frame is fixedly connected with a limited rack, the bottom end of the second electric slide rail is fixedly connected with a transmission box, the left end of the transmission box is fixedly connected with a horizontal end moving component, the bottom end of the horizontal end moving component is fixedly connected with a pushing cylinder, the bottom end of the pushing cylinder is fixedly connected with a fixed plate, the inner side of the fixed plate is fixedly connected with a sliding component, the bottom end of the fixed plate is fixedly connected with a clamping cylinder, the outer side of the output shaft of the clamping cylinder is fixedly connected to the outer side of the sliding component, and the outer side of the sliding component is fixedly connected with a cleaning brush.
[0008] The beneficial effects of the utility model are:
[0009] The color sorter prefabricated bucket production device has the advantages of being convenient for cleaning the slag on the surface of the welding rod, and the overall cleaning process is simple and fast.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, the front end of the moving end of the second electric slide rail is fixedly connected to the third electric slide rail, and the front end of the moving end of the third electric slide rail is fixedly connected to the laser cutting head.
[0012] The beneficial effect of adopting the above further solution is that the laser cutting head can perform laser welding and cutting operations on the prefabricated bucket of the color sorter.
[0013] Furthermore, there are multiple limit racks, which are distributed in an equidistant linear array on the inner side of the clamping frame, and the two first electric slide rails are symmetrically distributed on the outer side of the clamping frame.
[0014] Furthermore, the horizontal end moving component includes a transmission motor fixedly connected to the left end of the transmission box, the right end of the output shaft of the transmission motor is connected to a transmission threaded rod through threaded transmission, and the outer side of the transmission threaded rod is connected to a moving sleeve through threaded transmission.
[0015] The beneficial effect of adopting the above further solution is that the lateral end moving assembly can enable the pushing cylinder to move left and right.
[0016] Furthermore, the front and rear ends of the movable sleeve are fixedly connected with protection rods, the outer side of the protection rods is slidably connected to the inner side of the transmission box, and the bottom end of the movable sleeve is fixedly connected to the outer side of the pushing cylinder.
[0017] The beneficial effect of adopting the above further solution is that the protection rod can limit the position of the movement of the moving sleeve.
[0018] Furthermore, the sliding assembly includes a sliding rod fixedly connected to the inner side of the fixed plate, a sliding sleeve fixedly connected to the outer side of the sliding rod, a sliding plate fixedly connected to the bottom end of the sliding sleeve, and the number of the sliding plates is two.
[0019] The beneficial effect of adopting the above further solution is that the sliding assembly can enable the cleaning brush to move forward and backward. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a cross-sectional view of the structure of the utility model;
[0022] Figure 3 This is a connection diagram of the cleaning brush and the sliding plate of the utility model;
[0023] Figure 4 This is a connection diagram of the transmission threaded rod and the movable sleeve of the utility model.
[0024] In the figure: 1. welding table for prefabricated bucket of color sorter; 2. first electric slide rail; 3. moving rod; 4. second electric slide rail; 5. clamping frame; 6. limit rack; 7. transmission box; 8. horizontal end moving assembly; 81. transmission motor; 82. transmission threaded rod; 83. moving sleeve; 9. pushing cylinder; 10. fixed plate; 11. sliding assembly; 111. sliding rod; 112. sliding sleeve; 113. sliding plate; 12. clamping cylinder; 13. laser cutting head; 14. protection rod; 15. cleaning brush. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the embodiment, Figure 1-4A color sorter prefabricated bucket production device is provided. The utility model comprises a color sorter prefabricated bucket welding platform 1, the top of the color sorter prefabricated bucket welding platform 1 is fixedly connected with two first electric slide rails 2, the top of the moving end of the first electric slide rail 2 is fixedly connected with a moving rod 3, the top of the moving rod 3 is fixedly connected with a second electric slide rail 4, the top of the color sorter prefabricated bucket welding platform 1 is fixedly connected with a clamping frame 5, the inner side of the clamping frame 5 is fixedly connected with a limiting rack 6, the bottom end of the second electric slide rail 4 is fixedly connected with a transmission box 7, the left end of the transmission box 7 is fixedly connected with a horizontal end moving component 8, the bottom end of the horizontal end moving component 8 is fixedly connected with a pushing cylinder 9, the bottom end of the pushing cylinder 9 is fixedly connected with a fixed plate 10, the inner side of the fixed plate 10 is fixedly connected with a sliding component 11, the bottom end of the fixed plate 10 is fixedly connected with a clamping cylinder 12, the outer side of the output shaft of the clamping cylinder 12 is fixedly connected to the outer side of the sliding component 11, and the outer side of the sliding component 11 is fixedly connected with a cleaning brush 15.
[0027] The front end of the moving end of the second electric slide rail 4 is fixedly connected to the third electric slide rail, and the front end of the moving end of the third electric slide rail is fixedly connected to the laser cutting head 13 .
[0028] The laser cutting head 13 can perform laser welding and cutting operations on the prefabricated buckets of the color sorter, thereby facilitating the production of the prefabricated buckets of the color sorter.
[0029] There are multiple limit racks 6 , which are distributed in an equidistant linear array on the inner side of the clamping frame 5 , and the two first electric slide rails 2 are symmetrically distributed on the outer side of the clamping frame 5 .
[0030] Among them, the horizontal end moving component 8 includes a transmission motor 81 fixedly connected to the left end of the transmission box 7, the right end of the output shaft of the transmission motor 81 is connected to a transmission threaded rod 82 through threaded transmission, and the outer side of the transmission threaded rod 82 is connected to a moving sleeve 83 through threaded transmission.
[0031] Starting the transmission motor 81 can cause the transmission threaded rod 82 to rotate, and then the moving sleeve 83 will move left and right, and then can drive the push cylinder 9 to move left and right.
[0032] Among them, the front and rear ends of the movable sleeve 83 are fixedly connected with the protection rod 14, the outer side of the protection rod 14 is slidably connected to the inner side of the transmission box 7, and the bottom end of the movable sleeve 83 is fixedly connected to the outer side of the pushing cylinder 9.
[0033] The protection rod 14 can limit the position of the movement of the movable sleeve 83, effectively preventing the movable sleeve 83 from being displaced during the movement.
[0034] The sliding assembly 11 includes a sliding rod 111 fixedly connected to the inner side of the fixed plate 10, a sliding sleeve 112 fixedly connected to the outer side of the sliding rod 111, a sliding plate 113 fixedly connected to the bottom end of the sliding sleeve 112, and two sliding plates 113 are provided.
[0035] The sliding assembly 11 can enable the cleaning brush 15 to move forward and backward, and can limit the movement of the cleaning brush 15 so that the cleaning brush 15 can only move forward and backward without positional displacement.
[0036] Working principle:
[0037] The steel plate to be cut is placed on the top of the limiting rack 6, and the laser cutting head 13 can be used to realize the cutting operation of the prefabricated bucket of the color sorter;
[0038] When the limit rack 6 needs to be cleaned, starting the push cylinder 9 can move the fixed plate 10 downward, and at the same time drive the sliding plate 113 downward, starting the clamping cylinder 12 can make the surface of the cleaning brush 15 and the surface of the limit rack 6 squeeze each other, starting the transmission motor 81 can make the transmission threaded rod 82 rotate, and then the moving sleeve 83 will move left and right, and then drive the push cylinder 9 to move left and right, so that the cleaning operation of the limit rack 6 can be completed;
[0039] After cleaning one limit rack 6 , the fixed plate 10 is moved upward, and the first electric slide rail 2 is started to move the cleaning brush 15 , thereby facilitating the cleaning of the next limit rack 6 .
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A color sorter prefabricated bucket production device, comprising a color sorter prefabricated bucket welding station (1), characterized in that: The top of the color sorter prefabricated bucket welding platform (1) is fixedly connected to two first electric slide rails (2), the top of the movable end of the first electric slide rail (2) is fixedly connected to a moving rod (3), the top of the moving rod (3) is fixedly connected to a second electric slide rail (4), the top of the color sorter prefabricated bucket welding platform (1) is fixedly connected to a clamping frame (5), the inner side of the clamping frame (5) is fixedly connected to a limit rack (6), the bottom of the second electric slide rail (4) is fixedly connected to a transmission box (7), the transmission box (7) The left end is fixedly connected to a lateral end moving component (8), the bottom end of the lateral end moving component (8) is fixedly connected to a pushing cylinder (9), the bottom end of the pushing cylinder (9) is fixedly connected to a fixing plate (10), the inner side of the fixing plate (10) is fixedly connected to a sliding component (11), the bottom end of the fixing plate (10) is fixedly connected to a clamping cylinder (12), the outer side of the output shaft of the clamping cylinder (12) is fixedly connected to the outer side of the sliding component (11), and the outer side of the sliding component (11) is fixedly connected to a cleaning brush (15).
2. The color sorter prefabricated bucket production device according to claim 1, characterized in that: The front end of the moving end of the second electric slide rail (4) is fixedly connected to the third electric slide rail, and the front end of the moving end of the third electric slide rail is fixedly connected to the laser cutting head (13).
3. The color sorter prefabricated bucket production device according to claim 1, characterized in that: The number of the limit racks (6) is multiple, and the multiple limit racks (6) are distributed in an equidistant linear array on the inner side of the clamping frame (5), and the two first electric slide rails (2) are distributed in a left-right symmetrical manner on the outer side of the clamping frame (5).
4. The color sorter prefabricated bucket production device according to claim 1, characterized in that: The horizontal end moving assembly (8) comprises a transmission motor (81) fixedly connected to the left end of the transmission box (7); the right end of the output shaft of the transmission motor (81) is connected to a transmission threaded rod (82) through threaded transmission; and the outer side of the transmission threaded rod (82) is connected to a moving sleeve (83) through threaded transmission.
5. The color sorter prefabricated bucket production device according to claim 4, characterized in that: The front and rear ends of the movable sleeve (83) are fixedly connected with a protection rod (14), the outer side of the protection rod (14) is slidably connected to the inner side of the transmission box (7), and the bottom end of the movable sleeve (83) is fixedly connected to the outer side of the pushing cylinder (9).
6. The color sorter prefabricated bucket production device according to claim 1, characterized in that: The sliding assembly (11) comprises a sliding rod (111) fixedly connected to the inner side of the fixed plate (10); a sliding sleeve (112) is fixedly connected to the outer side of the sliding rod (111); a sliding plate (113) is fixedly connected to the bottom end of the sliding sleeve (112); and the number of the sliding plates (113) is two.