Rapid terminal welding device for lead-acid battery

By designing an adjustable welding gun and an optimized mobile device, the problem of poor adaptability of existing lead-acid battery welding terminal devices to batteries of different specifications is solved, efficient and flexible welding operations are achieved, and production efficiency and safety are improved.

CN222269074UActive Publication Date: 2024-12-31田新军
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Patent Information

Application Number
CN202420780181.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-31
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing lead-acid battery soldering terminal devices require additional adjustments or replacement of equipment when facing batteries of different specifications and models, resulting in high production efficiency and cost and poor flexibility.

Method used

A lead-acid battery rapid welding terminal device including a base, a welding gun, a adjustment device and a mobile device is designed. The lateral position adjustment of the welding gun is realized through the adjustment device, the sliding device optimizes cable movement, and the mobile device improves the mobility of the equipment and Security.

Benefits of technology

It improves the versatility and flexibility of the device, can adapt to different models and types of lead-acid battery welding, ensures smooth cable movement, and the equipment is safe and reliable when moving, reducing production costs and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lead-acid battery terminal welding equipment, in particular to a lead-acid battery rapid terminal welding device which comprises a base, a welding gun, an adjusting device and a moving device, a back plate is installed on the back side of the base, a top seat is installed on the top wall of the back plate, an insulation pad is installed on the top wall of the base, and the welding gun is installed on the top seat. The automatic welding device comprises a top base, a welding power source is installed on the top wall of the top base, two sets of cables are installed at the front end of the welding power source, welding guns are installed at the output ends of the two sets of cables through sliding devices, and two sets of rectangular grooves are formed in the left side and the right side of the top wall of the top base. The welding gun can be detached from the adjusting device, the welding gun can be manually taken up for welding, two sets of welding modes can be selected at will, the using flexibility of the device is improved, the lead-acid batteries of different models and types can be welded, and the universality of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lead-acid battery terminal welding equipment, in particular to a lead-acid battery fast welding terminal device. Background Art

[0002] As we all know, the lead-acid battery fast welding terminal device is a device specially used for fast welding of lead-acid battery terminals. This device is usually efficient, stable and safe, and can greatly improve the production efficiency and quality of lead-acid batteries.

[0003] For existing lead-acid battery welding terminal devices, lead-acid batteries of different specifications and models may require different equipment configurations. If the equipment cannot adapt to batteries of different specifications, additional adjustments or equipment replacement may be required, which may affect production efficiency and costs, resulting in higher limitations in its use and poor flexibility. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a lead-acid battery fast welding terminal device.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lead-acid battery quick welding terminal device, comprising a base, a welding gun, an adjusting device and a moving device, a back plate is installed on the back side of the base, a top seat is installed on the top wall of the back plate, an insulating pad is installed on the top wall of the base, a welding power supply is installed on the top wall of the top seat, two groups of cables are installed at the front end of the welding power supply, and welding guns are installed at the output ends of the two groups of cables through sliding devices. Two groups of rectangular grooves are opened on the left and right sides of the top wall of the top seat, and the adjusting device comprises a threaded rod, a slider, a micro motor, an electric telescopic rod and an adjusting block. The threaded rod is rotatably installed in the rectangular groove, and the two groups of threaded rods are respectively installed with the micro motors through the side walls of the top seat, the slider is threadedly installed on the threaded rod, the electric telescopic rod is installed on the bottom wall of the slider, the adjusting block is installed at the output end of the electric telescopic rod, and the welding gun is detachably installed on the side wall of the adjusting block.

[0008] In order to make the cable move more smoothly, the utility model is improved in that the sliding device includes a slide groove, a sliding block and a spring wire, a groove body penetrating the top seat is opened on the side of the top seat away from the welding power source, and slide grooves are opened on the side walls on both sides of the groove body, and a sliding block is slidably installed in the slide groove, the output end of the cable is connected to the spring wire, and the output end of the spring wire is connected to the welding gun.

[0009] In order to facilitate the disassembly of the welding gun, the utility model is improved in that a clamp is installed on the side wall of the adjustment block through a support frame, a limiting ring is installed on the outer wall of the welding gun, and the clamp is adapted to the limiting ring.

[0010] In order to facilitate the movement of the device, the utility model is improved in that the mobile device includes mobile wheels and a brake assembly, the mobile wheels are installed at the four corners of the bottom end of the base, the brake assembly is arranged on the mobile wheels, and the brake assembly is adapted to the mobile wheels.

[0011] In order to make the device turn more easily when moving, the utility model is improved in that the moving wheel is a universal wheel.

[0012] In order to improve the safety of the device, the utility model is improved in that a movable groove is provided on the side wall corresponding to the end of the top seat and the base away from the insulating pad, and a baffle is slidably arranged in the movable groove.

[0013] In order to facilitate visualization of the baffle, the utility model is improved in that the baffle is made of a transparent material.

[0014] In order to facilitate pushing the baffle, the utility model is improved in that a push handle is installed on one side wall of the baffle.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a lead-acid battery fast welding terminal device, which has the following beneficial effects:

[0017] The lead-acid battery quick welding terminal device can make the slider drive the adjustment block and the welding gun to adjust the lateral position through the arranged adjustment device, and can weld lead-acid batteries of different models and types, thereby improving the versatility of the device. The welding gun can be removed from the adjustment block and driven by the spring wire to perform manual welding. The device can make two groups of welding methods be selected at will, thereby improving the flexibility of use of the device.

[0018] The lead-acid battery quick welding terminal device has a sliding device that drives the sliding block to slide in the sliding groove when the two groups of cables are moving, thereby guiding the movement of the cables, preventing the cables from being entangled with each other, making the cables move more smoothly, and facilitating the welding gun to adapt to the positions of different welding points.

[0019] The lead-acid battery quick welding terminal device has a moving device and moving wheels that enable the base to be easily moved on a plane, making transportation or repositioning simple and fast. The brake assembly ensures that when it needs to be stopped or fixed, it can be firmly fixed to prevent accidental sliding, collision or tipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a third angle;

[0023] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0024] In the figure: 1. base; 2. welding gun; 3. back plate; 4. top seat; 5. insulating pad; 6. welding power supply; 7. cable; 8. rectangular groove; 9. threaded rod; 10. slider; 11. micro motor; 12. electric telescopic rod; 13. adjustment block; 14. slide groove; 15. sliding block; 16. spring wire; 17. groove body; 18. clamp; 19. limit ring; 20. moving wheel; 21. brake assembly; 22. moving groove; 23. baffle; 24. push handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4A lead-acid battery quick welding terminal device comprises a base 1, a welding gun 2, an adjusting device and a moving device, wherein a back plate 3 is installed on the back side of the base 1, a top seat 4 is installed on the top wall of the back plate 3, an insulating pad 5 is installed on the top wall of the base 1, a welding power source 6 is installed on the top wall of the top seat 4, two groups of cables 7 are installed at the front end of the welding power source 6, and the welding gun 2 is installed at the output end of the two groups of cables 7 through a sliding device, two groups of rectangular grooves 8 are opened on the left and right sides of the top wall of the top seat 4, and the adjusting device comprises a threaded rod 9, a slider 10 , a micro motor 11, an electric telescopic rod 12 and an adjusting block 13, the threaded rod 9 is rotatably installed in the rectangular groove 8, two groups of the threaded rods 9 are respectively penetrated through the side walls of the top seat 4 and are installed with the micro motor 11, the threaded rod 9 is threadedly installed with the slider 10, the bottom wall of the slider 10 is installed with the electric telescopic rod 12, the output end of the electric telescopic rod 12 is installed with the adjusting block 13, and the side wall of the adjusting block 13 is detachably installed with the welding gun 2. In this embodiment, before welding the lead-acid battery, first The lead-acid battery is placed on the insulating pad 5 provided on the base 1, and then two groups of micro motors 11 are started. The two groups of micro motors 11 drive the two groups of threaded rods 9 to rotate respectively. The threaded rods 9 drive the slider 10 to move linearly in the rectangular groove 8 during the rotation process. The slider 10 drives the electric telescopic rod 12, and the electric telescopic rod 12 drives the adjustment block 13 connected to the bottom wall. The adjustment block 13 drives the welding gun 2 installed on the side wall to adjust the lateral position. Then the electric telescopic rod 12 is started to descend, and the two groups of welding guns 2 are driven to descend respectively to weld the lead-acid battery terminals. When manual welding is required, the welding gun 2 is disassembled from the adjustment block 13, and the two groups of welding guns 2 are manually welded to the lead-acid battery terminals. The device can adjust the positions of the two groups of welding guns 2 at will during automatic welding, and can weld lead-acid batteries of different models and types. The welding gun 2 can be disassembled from the adjustment device, and the welding gun 2 can be manually picked up for welding. The device can select two groups of welding methods at will, improve the flexibility of the use of the device, and can weld lead-acid batteries of different models and types, thereby improving the versatility of the device.

[0027] In actual use, the cable 7 is further made to move more smoothly. In this embodiment, the sliding device includes a slide groove 14, a sliding block 15 and a spring wire 16. A groove body 17 that passes through the top seat 4 is opened on the side of the top seat 4 away from the welding power source 6. The side walls on both sides of the groove body 17 are provided with slide grooves 14. The slide block 15 is slidably installed on the slide groove 14. The output end of the cable 7 is connected to the spring wire 16, and the output end of the spring wire 16 is connected to the welding gun 2. When the two groups of cables 7 are moving, the sliding block 15 is driven to slide in the slide groove 14, which guides the movement of the cable 7 and prevents the cables 7 from being entangled with each other, so that the cable 7 moves more smoothly. The spring wire 16 enables the welding gun 2 to manually adjust its length when performing manual welding to adapt to the position of different welding points.

[0028] In actual use, it is further convenient to disassemble the welding gun 2. In this embodiment, a clamp 18 is installed on the side wall of the adjusting block 13 through a support frame, and a limiting ring 19 is installed on the outer wall of the welding gun 2. The clamp 18 is adapted to the limiting ring 19. The welding gun 2 is inserted into the clamp 18, and the limiting ring 19 is clamped on the clamp 18, which facilitates the installation of the welding gun 2 on the adjusting block 13. The cooperation of the clamp 18 and the limiting ring 19 can quickly disassemble and assemble the welding gun 2.

[0029] In actual use, in order to further facilitate the movement of the device, in this embodiment, the mobile device includes mobile wheels 20 and brake assemblies 21. The mobile wheels 20 are installed at the four corners of the bottom end of the base 1, and the brake assemblies 21 are provided on the mobile wheels 20. The brake assemblies 21 are adapted to the mobile wheels 20. The mobile wheels 20 enable the base 1 to be easily moved on a plane, whether it is a smooth plane or a slightly rough plane, so that transportation or repositioning becomes simple and quick. The brake assembly 21 ensures that when it needs to be stopped or fixed, it can be firmly fixed to prevent accidental sliding, collision or tipping.

[0030] In actual use, the device can be turned more easily during movement. In this embodiment, the moving wheel 20 is a universal wheel, which allows the base 1 to turn more easily during movement.

[0031] In actual use, in order to further improve the safety of the device, in this embodiment, a movable groove 22 is provided on the side wall corresponding to the end of the top seat 4 and the base 1 away from the insulating pad 5, and a baffle 23 is slidably arranged in the movable groove 22. The baffle 23 can block sparks during welding, thereby improving the safety of the device and ensuring the safety of personnel and equipment.

[0032] In actual use, it is further convenient to visualize the baffle 23. In this embodiment, the baffle 23 is made of a transparent material. When the baffle 23 made of the transparent material blocks sparks, the welding condition can be observed.

[0033] In actual use, in order to further facilitate pushing the baffle 23, in this embodiment, a push handle 24 is installed on one side wall of the baffle 23, and the push handle 24 facilitates pushing the baffle 23 to achieve movement of the baffle 23, making its disassembly and installation more convenient.

[0034] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0035] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lead-acid battery quick welding terminal device, comprising a base (1), a welding gun (2), an adjustment device and a moving device, characterized in that: A back plate (3) is installed on the back side of the base (1), a top seat (4) is installed on the top wall of the back plate (3), an insulating pad (5) is installed on the top wall of the base (1), a welding power source (6) is installed on the top wall of the top seat (4), two groups of cables (7) are installed at the front end of the welding power source (6), and welding guns (2) are installed at the output ends of the two groups of cables (7) through sliding devices. Two groups of rectangular grooves (8) are opened on the left and right sides of the top wall of the top seat (4), and the adjustment device includes a threaded rod (9), a slider (10), a micro motor (11), and a plurality of screw terminals (12). 1), an electric telescopic rod (12) and an adjusting block (13), the threaded rod (9) being rotatably mounted in the rectangular groove (8), two groups of the threaded rods (9) respectively penetrating the side walls of the top seat (4) and being mounted with the micro motor (11), the slider (10) being threadedly mounted on the threaded rod (9), the bottom wall of the slider (10) being mounted with the electric telescopic rod (12), the adjusting block (13) being mounted at the output end of the electric telescopic rod (12), and the welding gun (2) being detachably mounted on the side wall of the adjusting block (13).

2. A lead-acid battery quick welding terminal device according to claim 1, characterized in that: The sliding device comprises a slide groove (14), a sliding block (15) and a spring wire (16); a groove body (17) penetrating the top seat (4) is provided on a side of the top seat (4) away from the welding power source (6); slide grooves (14) are provided on the side walls on both sides of the groove body (17); a sliding block (15) is slidably mounted on the slide groove (14); the output end of the cable (7) is connected to the spring wire (16), and the output end of the spring wire (16) is connected to the welding gun (2).

3. A lead-acid battery quick welding terminal device according to claim 2, characterized in that: A clamp (18) is installed on the side wall of the adjustment block (13) via a support frame, a limiting ring (19) is installed on the outer wall of the welding gun (2), and the clamp (18) is adapted to the limiting ring (19).

4. A lead-acid battery quick welding terminal device according to claim 3, characterized in that: The moving device comprises moving wheels (20) and a brake assembly (21); the moving wheels (20) are installed at the four corners of the bottom end of the base (1); the brake assembly (21) is arranged on the moving wheels (20); and the brake assembly (21) is adapted to the moving wheels (20).

5. A lead-acid battery quick welding terminal device according to claim 4, characterized in that: The moving wheel (20) is a universal wheel.

6. A lead-acid battery quick welding terminal device according to claim 5, characterized in that: A movable groove (22) is provided on the side wall corresponding to the end of the top seat (4) and the base (1) away from the insulating pad (5), and a baffle (23) is slidably arranged in the movable groove (22).

7. A lead-acid battery quick welding terminal device according to claim 6, characterized in that: The baffle (23) is made of a transparent material.

8. A lead-acid battery quick welding terminal device according to claim 7, characterized in that: A push handle (24) is installed on one side wall of the baffle (23).