Full-automatic flexible metal cylinder forming and welding integrated production line

Abstract

The utility model discloses a full-automatic flexible metal cylinder forming and welding integrated production line which comprises a feeding mechanism, the feeding mechanism comprises a feeding frame body, an electric sliding rail is fixedly connected to the feeding frame body, the outer wall of the electric sliding rail is sleeved with an electric sliding block in sliding connection with the electric sliding rail, and the outer wall of the electric sliding rail is fixedly connected with the feeding frame body. The bottom of the electric sliding block is fixedly connected with a mechanical clamping hand, a forming mechanism is arranged on the rear side of the feeding mechanism, a storage mechanism is arranged on the left side of the forming mechanism, a welding mechanism is arranged on the right side of the forming mechanism, and a discharging mechanism is arranged on the right side of the welding mechanism. Materials can be conveyed through the mechanical arm, so that the materials are punched and welded, the automation degree is high, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal cylinder forming and welding, in particular to a full-automatic flexible metal cylinder forming and welding integrated production line. Background Art

[0002] The existing cylindrical plate is produced by impacting the plate into a cylindrical shape and then welding the gaps to complete the production operation.

[0003] The existing metal tube forming and welding devices generally require manual material removal after the material is stamped and formed before the next step of welding. Manual material removal has the problems of low production efficiency and high cost, which affects the production rhythm. Therefore, we designed a fully automatic flexible metal tube forming and welding integrated production line to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a fully automatic flexible metal tube forming and welding integrated production line, which can transport materials through a manipulator to perform stamping and welding operations, has a high degree of automation, and improves production efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The fully automatic flexible metal tube forming and welding integrated production line comprises a feeding mechanism, the feeding mechanism comprises a feeding frame, the feeding frame is fixedly connected with an electric slide rail, the outer wall of the electric slide rail is sleeved with an electric slider slidably connected thereto, the bottom of the electric slider is fixedly connected with a mechanical clamp, the rear side of the feeding mechanism is provided with a forming mechanism, the feeding mechanism comprises a feeding frame, the feeding frame is fixedly connected with an electric slide rail, the outer wall of the electric slide rail is sleeved with an electric slider slidably connected thereto, the bottom of the electric slider is fixedly connected with a mechanical clamp, and a storage mechanism is provided on the left side of the forming mechanism, the storage mechanism comprises a storage frame, the storage frame is fixedly connected with a rotating motor, the output end of the rotating motor is fixedly connected with a transmission rod, the transmission rod passes through the storage frame and is rotatably connected thereto, a plurality of transmission rollers are rotatably connected to the storage frame, and the outer wall of each transmission roller is rotatably connected to the transmission roller The outer wall of the moving rod is jointly sleeved with a belt, the storage frame is fixedly connected with a storage plate, a welding mechanism is provided on the right side of the forming mechanism, the welding mechanism includes a welding frame, the welding frame is provided with a clamping mechanism, the welding frame is fixedly connected with a moving mechanism, a fixed hydraulic rod is installed on the moving mechanism, the bottom of the fixed hydraulic rod is fixedly connected with a welding gun, and a unloading mechanism is provided on the right side of the welding mechanism, the unloading mechanism includes a unloading frame, the unloading frame is fixedly connected with a fixed motor, the unloading frame is rotatably connected with a first rotating rod, the outer wall of the output shaft of the fixed motor and the outer wall of the first rotating rod are jointly sleeved with a first chain, the unloading frame is rotatably connected with a second rotating rod, the outer wall of the first rotating rod and the outer wall of the second rotating rod are jointly sleeved with a plurality of second chains, the outer wall of the second rotating rod is fixedly connected with a plurality of transmission plates, and the unloading frame is fixedly connected with an inclined plate.

[0007] Preferably, the transmission mechanism includes two rotating rods rotatably connected to the forming frame, the side wall of the forming frame is fixedly connected to a transmission motor, the output shaft of the transmission motor is fixedly connected to the axis of one of the rotating rods, and the outer walls of the two rotating rods are jointly sleeved with two conveyor belts.

[0008] Preferably, arc grooves are provided at opposite ends of the lower punching die and the upper impact die.

[0009] Preferably, a flip plate is rotatably connected to the material storage frame, a hydraulic rod is rotatably connected to the bottom of the flip plate, and the hydraulic rod is rotatably connected to the material storage frame.

[0010] Preferably, the clamping mechanism comprises two hydraulic cylinders fixedly connected to the welding frame, the output end of each hydraulic cylinder is fixedly connected to a movable plate, and the opposite ends of the two movable plates are fixedly connected to clamps.

[0011] Preferably, the moving mechanism comprises a guide rail and a slider, the guide rail is fixedly connected to the welded frame, the slider is slidably connected to the guide rail, and the slider is fixedly connected to the fixed hydraulic rod.

[0012] Preferably, the output shaft end of the fixed motor is fixedly connected with a driving sprocket, the outer wall of the first rotating rod is fixedly connected with a transmission sprocket, and the first chain is sleeved on the outer walls of the driving sprocket and the driven sprocket.

[0013] Preferably, outer walls of the first rotating rod and the second rotating rod are both fixedly connected with rotating sprockets, and the second chain sleeve is arranged on the outer walls of the two rotating sprockets.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The materials can be transported by the manipulator for stamping and welding operations, which has a high degree of automation and improves production efficiency.

[0016] 2. The cylindrical material can be clamped and fixed by the clamping mechanism, which can facilitate the subsequent welding operation of the weld and ensure the stability of the welding process.

[0017] In summary, the utility model can transport materials through the manipulator to perform stamping and welding operations, with a high degree of automation, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model;

[0019] Figure 2 This is a structural schematic diagram of the feeding mechanism in the fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model;

[0020] Figure 3 This is a structural schematic diagram of the forming mechanism in the fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model;

[0021] Figure 4 This is a structural schematic diagram of the material storage mechanism in the fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model;

[0022] Figure 5 This is a structural schematic diagram of a welding frame in a fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model;

[0023] Figure 6 The utility model is a schematic diagram of the structure of the unloading mechanism in the fully automatic flexible metal tube forming and welding integrated production line proposed by the utility model.

[0024] In the figure: 1 feeding mechanism, 101 feeding frame, 102 electric slide rail, 103 electric slider, 104 mechanical clamp, 2 forming mechanism, 201 forming frame, 202 transmission mechanism, 203 hydraulic column, 204 lifting plate, 205 lower punching die, 206 upper impact die, 3 storage mechanism, 301 storage frame, 302 rotating motor, 303 transmission rod, 304 transmission roller, 305 belt, 306 flip plate, 307 storage plate, 4 welding mechanism, 401 welding frame, 402 hydraulic cylinder, 403 moving plate, 404 fixture, 405 moving mechanism, 406 fixed hydraulic rod, 407 welding gun, 5 unloading mechanism, 501 unloading frame, 502 fixed motor, 503 first chain, 504 first rotating rod, 505 second chain, 506 second rotating rod, 507 transmission plate, 508 inclined plate. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-6 The fully automatic flexible metal tube forming and welding integrated production line includes a feeding mechanism 1, which includes a feeding frame 101, to which an electric slide rail 102 is fixedly connected, and an outer wall of the electric slide rail 102 is provided with an electric slider 103 slidably connected thereto, and a mechanical clamp 104 is fixedly connected to the bottom of the electric slider 103, which can clamp and fix the plate, and the plate can be moved to the transmission mechanism 202 by sliding the electric slider 103 on the electric slide rail 102.

[0027] A forming mechanism 2 is provided on the rear side of the feeding mechanism 1. The forming mechanism 2 includes a forming frame 201. A transmission mechanism 202 is provided on the forming frame 201. The transmission mechanism 202 includes two rotating rods rotatably connected to the forming frame 201. A transmission motor is fixedly connected to the side wall of the forming frame 201. The output shaft of the transmission motor is fixedly connected to the axis of one of the rotating rods. Two conveyor belts are jointly sleeved on the outer walls of the two rotating rods. The plates can be transported by the two conveyor belts. A hydraulic column 203 is fixedly connected to the forming frame 201. A lifting plate 204 is fixedly connected to the top of the hydraulic column 203. A lower stamping die 205 is fixedly connected to the top of the lifting plate 204. The lower stamping die 205 moves up to lift the transported plate and stamp it into a cylindrical shape. An upper impact die 206 is fixedly connected to the forming frame 201. The opposite ends of the lower stamping die 205 and the upper impact die 206 are provided with arc grooves, which can stamp the plate into a cylindrical shape.

[0028] A storage mechanism 3 is provided on the left side of the forming mechanism 2, and the storage mechanism 3 includes a storage frame 301, a rotating motor 302 is fixedly connected to the storage frame 301, a transmission rod 303 is fixedly connected to the output end of the rotating motor 302, the transmission rod 303 penetrates the storage frame 301 and is rotatably connected thereto, a plurality of transmission rollers 305 are rotatably connected to the storage frame 301, an outer wall of each transmission roller 305 and an outer wall of the transmission rod 303 are jointly sleeved with a belt 304, a flip plate 306 is rotatably connected to the storage frame 301, a hydraulic rod is rotatably connected to the bottom of the flip plate 306, and the hydraulic rod is rotatably connected to the storage frame 301, the barrel profile can be flipped onto the storage plate 307 by the flip plate 306, the storage frame 301 is fixedly connected to the storage plate 307, and the barrel profile can be moved to the transmission roller 305 by a manipulator arranged externally.

[0029] A welding mechanism 4 is provided on the right side of the forming mechanism 2. The welding mechanism 4 includes a welding frame 401. A clamping mechanism is provided on the welding frame 401. The clamping mechanism includes two hydraulic cylinders 402 fixedly connected to the welding frame 401. The output end of each hydraulic cylinder 402 is fixedly connected to a moving plate 403. The opposite ends of the two moving plates 403 are fixedly connected to a clamp 404. The barrel profile can be placed between the two clamps 404 for welding through a manipulator provided externally. A moving mechanism 405 is fixedly connected to the welding frame 401. The moving mechanism 405 includes a guide rail and a slider. The guide rail is fixedly connected to the welding frame 401. The slider is slidably connected to the guide rail. The slider can move on the guide rail. This technology is a prior art. The slider is fixedly connected to a fixed hydraulic rod 406. A fixed hydraulic rod 406 is installed on the moving mechanism 405. A welding gun 407 is fixedly connected to the bottom of the fixed hydraulic rod 406 to weld the gap of the barrel profile.

[0030] A blanking mechanism 5 is provided on the right side of the welding mechanism 4, and the blanking mechanism 5 includes a blanking frame 501, a fixed motor 502 is fixedly connected to the blanking frame 501, a first rotating rod 504 is rotatably connected to the blanking frame 501, an outer wall of the output shaft of the fixed motor 502 and an outer wall of the first rotating rod 504 are jointly sleeved with a first chain 503, a driving sprocket is fixedly connected to the end of the output shaft of the fixed motor 502, a transmission sprocket is fixedly connected to the outer wall of the first rotating rod 504, the first chain 503 is sleeved on the outer walls of the driving sprocket and the driven sprocket, and a second rotating rod 50 is rotatably connected to the blanking frame 501. 6. The outer wall of the first rotating rod 504 and the outer wall of the second rotating rod 506 are jointly sleeved with a plurality of second chains 505. The outer walls of the first rotating rod 504 and the second rotating rod 506 are fixedly connected with rotating sprockets. The second chain 505 is sleeved on the outer walls of the two rotating sprockets. The outer wall of the second rotating rod 506 is fixedly connected with a plurality of transmission plates 507. An externally arranged manipulator can move the welded cylindrical sheet material to the top of the unloading mechanism 5. The rotation of the plurality of transmission plates 507 can move the welded cylindrical sheet material to the inclined plate 508. The unloading frame 501 is fixedly connected with the inclined plate 508.

[0031] In the utility model, a plate is placed on a feeding mechanism 1, the plate can be clamped and fixed by a mechanical clamp 104, and the clamped plate can be moved to a transmission mechanism 202 on a forming mechanism 2 by sliding an electric slider 103 on an electric slide rail 102; the plate can be transported by the transmission mechanism 202, and during the transportation process, the hydraulic column 203 is started to drive the lifting plate 204 and the lower punching die 205 to move upward, and the transported plate is driven to move upward by the upward movement of the lower punching die 205, and the plate can be impacted to be formed into a cylindrical shape by the cooperation of the lower punching die 205 and the upper impact die 206; the formed cylindrical material can be placed on the storage mechanism 3 for storage or on the welding mechanism 4 for welding by a mechanical arm arranged externally; the transmission rod 30 is driven by the output end of the rotating motor 302 3. The transmission roller 304 and the belt 305 rotate to transport the cylindrical material. The hydraulic rod drives the flip plate 306 to rotate to separate the cylindrical material from the belt 305, so that the cylindrical material is stored on the storage plate 307; when the cylindrical material is placed on the welding mechanism 4, the hydraulic cylinder 402 is started to drive the moving plate 403 and the clamp 404 to move, and the cylindrical material is clamped and fixed by the two clamps 404, and the weld can be welded by the welding gun 407; the processed cylindrical material is transported to the top of the unloading mechanism 5 by an external manipulator, and the output shaft of the fixed motor 502 drives the first chain 503, the first rotating rod 504, the second chain 505, the second rotating rod 506 and the transmission plate 507 to rotate, so that the cylindrical material can be flipped onto the inclined plate 508, so that it is stored on the inclined plate 508, and the processing process is completed.

[0032] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A fully automatic flexible metal tube forming and welding integrated production line, comprising a feeding mechanism (1), characterized in that: A forming mechanism (2) is provided on the rear side of the feeding mechanism (1), a material storage mechanism (3) is provided on the left side of the forming mechanism (2), a welding mechanism (4) is provided on the right side of the forming mechanism (2), and a material unloading mechanism (5) is provided on the right side of the welding mechanism (4); The feeding mechanism (1) comprises a feeding frame (101), an electric slide rail (102) is fixedly connected to the feeding frame (101), an outer wall of the electric slide rail (102) is provided with an electric slider (103) slidably connected thereto, and a mechanical gripper (104) is fixedly connected to the bottom of the electric slider (103); The forming mechanism (2) comprises a forming frame (201), a transmission mechanism (202) is provided on the forming frame (201), a hydraulic column (203) is fixedly connected to the forming frame (201), a lifting plate (204) is fixedly connected to the top of the hydraulic column (203), a lower punching die (205) is fixedly connected to the top of the lifting plate (204), and an upper impact die (206) is fixedly connected to the forming frame (201); The material storage mechanism (3) comprises a material storage frame (301), a rotating motor (302) is fixedly connected to the material storage frame (301), a transmission rod (303) is fixedly connected to the output end of the rotating motor (302), the transmission rod (303) passes through the material storage frame (301) and is rotatably connected thereto, a plurality of transmission rollers (305) are rotatably connected to the material storage frame (301), the outer wall of each transmission roller (305) and the outer wall of the transmission rod (303) are jointly sleeved with a belt (304), and a material storage plate (307) is fixedly connected to the material storage frame (301); The welding mechanism (4) comprises a welding frame (401), a clamping mechanism is provided on the welding frame (401), a moving mechanism (405) is fixedly connected to the welding frame (401), a fixed hydraulic rod (406) is installed on the moving mechanism (405), and a welding gun (407) is fixedly connected to the bottom of the fixed hydraulic rod (406); The unloading mechanism (5) comprises an unloading frame (501), to which a fixed motor (502) is fixedly connected, to which a first rotating rod (504) is rotatably connected, the outer wall of the output shaft of the fixed motor (502) and the outer wall of the first rotating rod (504) are jointly sleeved with a first chain (503), to which a second rotating rod (506) is rotatably connected, the outer wall of the first rotating rod (504) and the outer wall of the second rotating rod (506) are jointly sleeved with a plurality of second chains (505), the outer wall of the second rotating rod (506) is fixedly connected with a plurality of transmission plates (507), and to which an inclined plate (508) is fixedly connected.

2. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The transmission mechanism (202) comprises two rotating rods rotatably connected to the forming frame (201); a transmission motor is fixedly connected to the side wall of the forming frame (201); an output shaft of the transmission motor is fixedly connected to the axis of one of the rotating rods; and two conveyor belts are jointly sleeved on the outer walls of the two rotating rods.

3. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The lower punching die (205) and the upper impact die (206) are both provided with arc grooves at their opposite ends.

4. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The material storage frame (301) is rotatably connected to a turnover plate (306), the bottom of the turnover plate (306) is rotatably connected to a hydraulic rod, and the hydraulic rod is rotatably connected to the material storage frame (301).

5. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The clamping mechanism comprises two hydraulic cylinders (402) fixedly connected to the welding frame (401), the output end of each hydraulic cylinder (402) is fixedly connected to a movable plate (403), and the opposite ends of the two movable plates (403) are fixedly connected to a clamp (404).

6. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The moving mechanism (405) comprises a guide rail and a slider, wherein the guide rail is fixedly connected to the welding frame (401), the slider is slidably connected to the guide rail, and the slider is fixedly connected to the fixed hydraulic rod (406).

7. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The output shaft end of the fixed motor (502) is fixedly connected to a driving sprocket, the outer wall of the first rotating rod (504) is fixedly connected to a transmission sprocket, and the first chain (503) is sleeved on the outer walls of the driving sprocket and the driven sprocket.

8. The fully automatic flexible metal tube forming and welding integrated production line according to claim 1 is characterized in that: The outer walls of the first rotating rod (504) and the second rotating rod (506) are both fixedly connected with rotating sprockets, and the second chain (505) is sleeved on the outer walls of the two rotating sprockets.

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