Fixing support for pipeline welder training examination
The fixed bracket for pipeline welder training maintains consistent clamping force through adjustable components, addressing the issue of sliding pipes and ensuring stable exposure during varied orientations, thereby improving welding operations.
Patent Information
- Application Number
- CN202323231313.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-11-29
AI Technical Summary
Existing pipeline welding training brackets fail to maintain consistent clamping force on pipes as they are tilted or set vertically, leading to sliding and insufficient exposed area, which complicates welding operations.
A fixed bracket design featuring a movable support plate and adjustable components, including a lifting rod, locking bolt, and adjustable holes, ensures constant clamping force by adjusting the support mechanism to accommodate varying pipe positions.
Maintains a stable pipe exposure area during welding, facilitating smooth operations by providing consistent clamping force regardless of the barrel's orientation, enhancing training efficiency.
Smart Images

Figure CN222269181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of trial fixing brackets, in particular to a fixing bracket for pipeline welder training and examination. Background Art
[0002] Pipeline welding refers to a process of connecting metal pipes to pipes or other metals by heating, pressurizing, etc. Pipeline welding is an important step in pipeline installation, and its welding quality has an important impact on the overall installation quality of the pipeline. Factors affecting pipeline welding quality include welding process and method, welder skill level, welding environment, welding equipment and welding materials, among which welder welding skill level has an important impact on pipeline welding quality. In order to ensure welder welding skill level, it is necessary to conduct skill training for welders regularly to maintain their skill level. In order to conduct skill training and assessment for welders and maintain their ability to meet pipeline welding skill level requirements under various conditions, a fixed bracket that can meet various pipeline welding methods is necessary.
[0003] Usually the fixed bracket includes a rotatable fixed barrel, which is used to load the pipe. Bolts for fixing the pipe are provided on one side of the fixed barrel. When the fixed barrel is laid flat, the fixed barrel is the main supporting point of the pipe. When the fixed barrel is tilted or set vertically, the pipe gradually loses the support of the fixed barrel, causing the pipe support to gradually change from the fixed barrel to the clamping of the bolts. Since the pipe is heavy and the clamping force of the bolts remains unchanged, the bolts will gradually lose their clamping force as the fixed barrel rotates to a vertical state, and finally the pipe slides toward the fixed barrel, resulting in insufficient exposed area of a shorter pipe when the fixed barrel is placed, causing difficulties in welding and affecting the test operation of the candidates. Utility Model Content
[0004] In order to solve the above-mentioned technical problems, the utility model provides a fixed bracket for pipeline welder training and examination, which aims to solve the problem that when the fixed barrel is tilted or vertically set, the pipeline gradually loses the support of the fixed barrel, resulting in the pipeline support gradually changing from the fixed barrel to the clamping of the bolts. Since the pipeline is heavy and the clamping force of the bolts remains unchanged, the bolts will gradually lose the clamping force as the fixed barrel rotates to a vertical state, and finally the pipeline slides toward the fixed barrel, resulting in insufficient exposed area of a shorter pipeline when the fixed barrel is placed, causing difficulties in welding and affecting the technical problem of the test operation of the examinee.
[0005] The cam is provided with a first fixing hole, the first fixing hole being connected with a first bolt, and the second fixing hole being connected with a first fixing bolt.
[0006] As a further solution of the utility model: a lifting cavity is opened on the top of the frame body, a lifting rod is slidably connected in the lifting cavity, the fixed barrel is rotatably connected to the lifting rod, a locking hole is opened on one side of the frame body, the locking hole is connected to the lifting cavity, a locking bolt is threadedly connected in the locking hole, and the insertion end of the locking bolt conflicts with the lifting rod.
[0007] As a further solution of the utility model: fixed plates are provided on both sides of the lifting rod, a rotating rod is hinged on one side of the fixed plate, and the rotating rod is connected to the fixed barrel.
[0008] As a further solution of the utility model: a plurality of first adjustment holes are opened on one side of the fixing plate, a second adjustment hole is opened in the rotating rod, an adjustment pin is inserted in the second adjustment hole, and the insertion end of the adjustment pin is inserted into any of the first adjustment holes.
[0009] As a further solution of the utility model: a plug plate is provided on one side of the lifting rod, and the plug plate is used for pipe plugging. The plug plate is located below the fixed plate. A fixing frame is provided on one side of the lifting rod, and the fixing frame is located between the plug plate and the fixed plate. A second fixing hole is opened in the fixing frame, and a second fixing bolt is threadedly connected in the second fixing hole. The insertion end of the second fixing bolt conflicts with the pipe plugged in the plug plate.
[0010] As a further solution of the utility model: it also includes a base, the frame is installed on the base, and the shape of the base is three-leaf shape.
[0011] As a further solution of the utility model: a support hole is opened in the base, a support bolt is threadedly connected in the support hole, and the penetration end of the support bolt is used for fixing to the ground.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] When the fixed barrel is tilted or set vertically, the pushing screw is screwed into the pushing groove, and the pushing screw pushes the movable support plate to move. The space accommodating the cavity gradually becomes smaller under the push of the movable support plate. As the fixed barrel rotates to a vertical state, the movable support plate provides support for the pipe accommodating the cavity, and cooperates with the first fixing bolt to exert a constant clamping force on the pipe. Therefore, when a shorter pipe is placed in the fixed barrel, the push out of the movable support plate can still allow the pipe to maintain a certain exposed area, which is convenient for the examinee to operate the test.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the push hole of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the cylinder cavity of the utility model.
[0018] Figure 4 It is a structural schematic diagram of a base of the utility model.
[0019] Figure 5 It is a structural schematic diagram of the accommodating cavity of the utility model.
[0020] In the figure: 1, frame, 2, base, 3, support hole, 4, support bolt, 5, lifting cavity, 6, lifting rod, 7, locking hole, 8, locking bolt, 9, fixing plate, 10, rotating rod, 11, fixing barrel, 12, cylinder cavity, 13, first fixing bolt, 14, first fixing hole, 15, accommodating cavity, 16, movable cavity, 17, movable support plate, 18, pushing hole, 19, pushing screw, 20, rotating handle, 21, first adjusting hole, 22, second adjusting hole, 23, adjusting pin, 24, plug plate, 25, fixing frame, 26, second fixing hole, 27, second fixing bolt, 28, pipeline. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figures 1 to 5 In the embodiment of the utility model, a fixed bracket for pipeline welder training and examination includes a frame 1, one side of the frame 1 is rotatably connected with a fixed barrel 11, a barrel cavity 12 is provided in the fixed barrel 11, a movable support plate 17 is slidably connected in the barrel cavity 12, the movable support plate 17 divides the barrel cavity 12 into a receiving cavity 15 and a movable cavity 16, the receiving cavity 15 faces outward and is used to place a pipe 28, a push hole 18 is provided at one end of the fixed barrel 11, and a push screw is threadedly connected to the push hole 18 19, one end of the pushing screw 19 penetrates into the movable cavity 16, one end of the pushing screw 19 is connected to the movable support plate 17, the other end of the pushing screw 19 passes out of the fixed barrel 11, and the other end of the pushing screw 19 is provided with a rotating handle 20. A first fixing hole 14 is opened on one side of the fixed barrel 11, and the first fixing hole 14 is connected to the accommodating cavity 15. The first fixing hole 14 is internally threaded with a first fixing bolt 13, and the inserted end of the first fixing bolt 13 is used to interfere with the pipe 28 located in the accommodating cavity 15.
[0023] A lifting cavity 5 is provided at the top of the frame 1, and a lifting rod 6 is slidably connected in the lifting cavity 5. The fixed barrel 11 is rotatably connected to the lifting rod 6. A locking hole 7 is provided on one side of the frame 1. The locking hole 7 is connected to the lifting cavity 5. A locking bolt 8 is threadedly connected to the locking hole 7, and the inserted end of the locking bolt 8 conflicts with the lifting rod 6.
[0024] When the height of the fixed barrel 11 needs to be adjusted, the lifting rod 6 is pulled upward, and the lifting rod 6 is lifted and lowered along the lifting cavity 5. The locking bolt 8 is screwed into the locking hole 7 so that the inserted end of the locking bolt 8 contacts the lifting rod 6, thereby fixing the position of the lifting rod 6 and raising the position of the fixed barrel 11.
[0025] Fixed plates 9 are provided on both sides of the lifting rod 6 , a rotating rod 10 is hinged on one side of the fixed plate 9 , and the rotating rod 10 is connected to the fixed barrel 11 .
[0026] A plurality of first adjustment holes 21 are formed on one side of the fixing plate 9 , a second adjustment hole 22 is formed in the rotating rod 10 , an adjustment pin 23 is inserted into the second adjustment hole 22 , and the insertion end of the adjustment pin 23 is inserted into any of the first adjustment holes 21 .
[0027] When the fixed barrel 11 needs to be rotated, the fixed barrel 11 drives the rotating rod 10 to rotate, so that any first adjustment hole 21 corresponds to the second adjustment hole 22, and the adjustment pin 23 is inserted into the first adjustment hole 21 and the second adjustment hole 22, thereby fixing the position of the fixed barrel 11 after rotation.
[0028] A plug plate 24 is provided on one side of the lifting rod 6, and the plug plate 24 is used for plugging in the pipe 28. The plug plate 24 is located below the fixing plate 9. A fixing frame 25 is provided on one side of the lifting rod 6, and the fixing frame 25 is located between the plug plate 24 and the fixing plate 9. A second fixing hole 26 is opened in the fixing frame 25, and a second fixing bolt 27 is threadedly connected to the second fixing hole 26. The insertion end of the second fixing bolt 27 conflicts with the pipe 28 plugged in the plug plate 24.
[0029] When multiple people are taking the test, a new pipe 28 can be inserted into the plug plate 24 , and the second fixing bolt 27 can be screwed into the second fixing hole 26 , so that the insertion end of the second fixing bolt 27 abuts against the pipe 28 plugged into the plug plate 24 , thereby fixing the position of the pipe 28 .
[0030] It also includes a base 2, on which the frame 1 is installed, and the base 2 is in a trifoliate shape.
[0031] A support hole 3 is provided in the base 2, and a support bolt 4 is threadedly connected to the support hole 3. The penetration end of the support bolt 4 is used to be fixed to the ground.
[0032] When the fixed barrel 11 is tilted or vertically set, the pushing screw 19 is screwed into the pushing groove, and the pushing screw 19 pushes the movable support plate 17 to move. The space for accommodating the cavity 15 gradually becomes smaller under the push of the movable support plate 17. As the fixed barrel 11 rotates to a vertical state, the movable support plate 17 provides support for the pipe 28 accommodating the cavity 15, and cooperates with the first fixing bolt 13 to exert a constant clamping force on the pipe 28. Therefore, when a shorter pipe 28 is placed in the fixed barrel 11, the push out of the movable support plate 17 can still allow the pipe 28 to maintain a certain exposed area, which is convenient for the examinee to operate the test.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
Claims
1. A fixed bracket for pipeline welder training and examination, characterized in that: The cam is an angular channel that is formed by a pair of threaded holes in the cam, and the cam is used to connect the plurality of coupling elements, wherein the coupling elements are engaged with the coupling member and the plurality of coupling elements are coupled to the cam.
2. A fixing bracket for pipeline welder training and examination according to claim 1, characterized in that: A lifting cavity is provided on the top of the frame body, a lifting rod is slidably connected in the lifting cavity, the fixed barrel is rotatably connected to the lifting rod, a locking hole is provided on one side of the frame body, the locking hole is connected to the lifting cavity, a locking bolt is threadedly connected in the locking hole, and the insertion end of the locking bolt conflicts with the lifting rod.
3. A fixing bracket for pipeline welder training and examination according to claim 2, characterized in that: Fixed plates are provided on both sides of the lifting rod, a rotating rod is hinged on one side of the fixed plate, and the rotating rod is connected to the fixed barrel.
4. A fixing bracket for pipeline welder training and examination according to claim 3, characterized in that: A plurality of first adjustment holes are provided on one side of the fixing plate, a second adjustment hole is provided in the rotating rod, an adjustment pin is inserted in the second adjustment hole, and an insertion end of the adjustment pin is inserted into any one of the first adjustment holes.
5. A fixing bracket for pipeline welder training and examination according to claim 3, characterized in that: A plug plate is provided on one side of the lifting rod, and the plug plate is used for pipe plugging. The plug plate is located below the fixed plate. A fixing frame is provided on one side of the lifting rod, and the fixing frame is located between the plug plate and the fixed plate. A second fixing hole is opened in the fixing frame, and a second fixing bolt is threadedly connected in the second fixing hole. The insertion end of the second fixing bolt conflicts with the pipe plugged in the plug plate.
6. A fixing bracket for pipeline welder training and examination according to claim 1, characterized in that: It also includes a base, the frame is installed on the base, and the base is in a three-leaf shape.
7. A fixing bracket for pipeline welder training and examination according to claim 6, characterized in that: A support hole is provided in the base, a support bolt is threadedly connected in the support hole, and an insertion end of the support bolt is used for fixing to the ground.