Processing equipment for cable hoop production
By designing cable hoop processing equipment, using gears and motors to drive the grinding roller rotation, combining cylinders and bidirectional screws to achieve automatic clamping, the problem of long replacement time and position deviation in the inner wall grinding process of cable hoop is solved, and the problem of long equipment replacement time and position deviation is improved. Grinding accuracy and continuity are improved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422960394.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The grinding process of the existing cable hoop inner wall has problems of long equipment replacement time and position deviation, which affects the grinding accuracy and consistency.
A processing equipment for cable hoop production is designed, including base plate, L-shaped plate, sleeve, gear, motor, grinding roller and nip system. The rotation and movement of grinding rollers are realized through gear and motor drive, combined with cylinders and bidirectional screws enable automated clamping and grinding, ensuring grinding accuracy and continuity.
The processing time of a single clamp is shortened, production continuity and stability is improved, operation quality and use efficiency are enhanced, frequent shutdowns and restarts are avoided, and grinding accuracy and consistency are significantly improved.
Smart Images

Figure CN222269602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable clamp production, in particular to processing equipment for cable clamp production. Background Art
[0002] Cable clamps are metal or non-metal parts used to fix and support cables. They are widely used in power, communications, construction and other industries. Their main function is to firmly fix cables to poles, walls or underground pipes to prevent them from being displaced or damaged by external forces. The shape, size and material of cable clamps vary according to different application scenarios and usage requirements, but their core structure and installation methods are basically the same.
[0003] The production process of cable clamps mainly includes raw material preparation, molding, punching, cutting, bending, surface treatment and packaging. Among these steps, surface treatment is one of the key links to ensure product quality. In particular, the inner wall of the cable clamp needs to be finely polished to ensure that the cable is not damaged during installation and to extend the service life of the cable clamp.
[0004] At present, the grinding of the inner wall of the cable clamp mainly adopts the traditional multi-process method. On the one hand, each time the equipment is replaced, it takes time to disassemble and reinstall the clamp, which increases the conversion time between processes. On the other hand, during multiple disassembly and assembly processes, the position of the clamp is prone to deviation, affecting the accuracy and consistency of grinding.
[0005] In response to the above problems, we have launched a processing equipment for the production of cable clamps. Utility Model Content
[0006] The utility model discloses a processing device for producing a cable clamp, aiming to solve the technical problems in the background technology.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] A processing equipment for producing cable clamps, comprising a base plate, the top of the base plate is fixedly connected to an L-shaped plate, the top of the L-shaped plate is rotatably connected to a sleeve, the top of the sleeve is fixedly connected to a first gear, the bottom of the L-shaped plate is fixedly connected to a first motor, the output shaft of the first motor passes through the L-shaped plate and is fixedly connected to a second gear, the second gear is meshingly connected to the first gear, the sleeve and the first gear are internally slidably connected to a connecting rod, both sides of the connecting rod are fixedly connected to a flat key, the flat keys are slidably connected to the sleeve and the first gear, the bottom of the connecting rod passes through the L-shaped plate and is fixedly connected to a support plate, both ends of the top of the support plate are fixedly connected to the second motor, the output shaft of the second motor passes through the support plate and is fixedly connected to a grinding roller, and the two grinding rollers are respectively set to different mesh sizes.
[0009] A base plate is provided to provide a stable foundation for the equipment, an L-shaped plate provides structural support and installation space, a combination of a sleeve and a first gear ensures the up and down movement and rotation of the connecting rod, the first motor drives the sleeve to rotate through the meshing connection between the second gear and the first gear, thereby realizing the rotational movement of the connecting rod, a flat key ensures the stable sliding of the connecting rod inside the sleeve and the first gear, a support plate fixes the second motor and the grinding roller, ensuring the installation position of the grinding roller, and two grinding rollers with different mesh sizes can realize multi-stage grinding of the cable clamp, thereby improving the surface quality and processing efficiency of the product.
[0010] In a preferred solution, the top of the L-shaped plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a connecting plate, and the top of the connecting rod is rotatably connected to one end of the bottom of the connecting plate.
[0011] The cylinder is provided to provide the power for the connecting rod to move up and down, and the vertical movement of the connecting rod is realized through the connecting plate. This design can conveniently adjust the distance between the grinding roller and the workpiece, adapt to cable clamps of different sizes, and improve the flexibility and applicability of the equipment.
[0012] In a preferred embodiment, two sliding grooves are provided on the top of the base plate, the interior of the sliding grooves are rotatably connected with a bidirectional screw rod, the exterior of the bidirectional screw rod is threadedly connected with two sliding blocks, the top of the sliding blocks are fixedly connected with a clamping plate, and the corresponding two clamping plates are used in conjunction with each other.
[0013] The combination of sliding grooves and bidirectional screws ensures synchronous movement of the clamping plates and achieves stable clamping of the workpiece. The threaded connection of the bidirectional screws enables the two sliding blocks to move inward or outward synchronously. The cooperation between the clamping plates can firmly fix cable clamps of different sizes, thereby improving the stability and accuracy of processing.
[0014] In a preferred solution, a third motor is fixedly connected to both sides of the base plate, and the output shaft of the third motor extends to the inside of the corresponding sliding groove and is fixedly connected to one end of the bidirectional screw rod.
[0015] By setting up a third motor to provide power for the rotation of the bidirectional lead screw, the rotation of the bidirectional lead screw drives the movement of the sliding block and the clamping plate, thereby realizing automatic clamping and releasing, and improving the convenience of operation and work efficiency.
[0016] In a preferred solution, anti-slip pads are fixedly connected to the adjacent sides of the two clamping plates.
[0017] By setting the anti-skid pad, the friction between the clamping plate and the workpiece is increased to prevent the workpiece from sliding during the processing, thereby ensuring the stability of the processing and improving the processing quality.
[0018] In a preferred solution, the top of the bottom plate and both sides of the sliding groove are fixedly connected with limiting bars of a T-shaped structure, and the clamping plates are slidably connected to the limiting bars.
[0019] The T-shaped limit strip is provided to ensure the linear motion of the clamping plate in the sliding groove, prevent the clamping plate from deflecting, and improve the reliability and accuracy of clamping.
[0020] In a preferred solution, a control panel is fixedly connected to one side of the base plate, and the first motor, the second motor, the cylinder and the third motor are all electrically connected to the control panel.
[0021] By setting up a control panel to centrally control the operation of the first motor, the second motor, the cylinder and the third motor, the operation process is simplified, the full automatic control of the equipment is realized, and the convenience of operation and the accuracy of processing are improved.
[0022] The processing equipment for producing a cable clamp provided by the utility model has the following advantages:
[0023] In the utility model, the first motor drives the sleeve to rotate through the meshing connection between the second gear and the first gear, thereby realizing the rotational movement of the connecting rod, the flat key ensures the stable sliding of the connecting rod inside the sleeve and the first gear, the support plate fixes the second motor and the grinding roller, ensures the installation position of the grinding roller, and two grinding rollers with different mesh sizes can realize multi-stage grinding of the cable clamp. On the one hand, the entire grinding process is completed on one device, which greatly shortens the processing time of a single clamp, thereby shortening the overall production cycle. On the other hand, the equipment can operate continuously, avoiding the problem of frequent shutdown and restart, improving production continuity and stability, and greatly improving the operation quality and use efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a first-view stereoscopic schematic diagram of a cable clamp production processing equipment proposed by the utility model.
[0025] Figure 2 This is a stereoscopic schematic diagram from a second perspective of a cable clamp production processing equipment proposed by the utility model.
[0026] Figure 3 The utility model provides a schematic cross-sectional view of an L-shaped plate of a processing device for producing a cable clamp.
[0027] Figure 4 The utility model provides a schematic diagram of the clamping plate structure of a cable clamp production processing equipment.
[0028] Figure 5 The utility model provides a schematic diagram of the connecting rod structure of a cable clamp production processing equipment.
[0029] Figure 6 for Figure 1 Enlarged view of point A in the middle.
[0030] In the attached drawings: 1. base plate; 2. L-shaped plate; 3. sleeve; 4. first gear; 5. first motor; 6. second gear; 7. connecting rod; 8. flat key; 9. support plate; 10. second motor; 11. grinding roller; 12. cylinder; 13. connecting plate; 14. sliding groove; 15. bidirectional screw rod; 16. sliding block; 17. clamping plate; 18. third motor; 19. anti-slip pad; 20. limit strip; 21. control panel. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0032] The utility model discloses a processing device for producing a cable clamp, which is mainly used in the scene of producing a cable clamp.
[0033] Reference Figure 1-Figure 6 , a processing equipment for producing cable clamps, including a base plate 1, an L-shaped plate 2 is fixedly connected to the top of the base plate 1, a sleeve 3 is rotatably connected to the top of the L-shaped plate 2, a first gear 4 is fixedly connected to the top of the sleeve 3, a first motor 5 is fixedly connected to the bottom of the L-shaped plate 2, an output shaft of the first motor 5 passes through the L-shaped plate 2 and is fixedly connected to a second gear 6, the second gear 6 is meshed with the first gear 4, a connecting rod 7 is slidably connected inside the sleeve 3 and the first gear 4, flat keys 8 are fixedly connected to both sides of the connecting rod 7, the flat keys 8 are slidably connected to the sleeve 3 and the first gear 4, the bottom of the connecting rod 7 passes through the L-shaped plate 2 and is fixedly connected to a support plate 9, both ends of the top of the support plate 9 are fixedly connected to a second motor 10, the output shafts of the second motor 10 pass through the support plate 9 and are fixedly connected to a grinding roller 11, and the two grinding rollers 11 are respectively set to different mesh sizes.
[0034] In this embodiment: the base plate 1 provides a stable foundation for the equipment, the L-shaped plate 2 provides structural support and installation space, the combination of the sleeve 3 and the first gear 4 ensures the up and down movement and rotation of the connecting rod 7, the first motor 5 drives the sleeve 3 to rotate through the meshing connection between the second gear 6 and the first gear 4, thereby realizing the rotational movement of the connecting rod 7, the flat key 8 ensures the stable sliding of the connecting rod 7 inside the sleeve 3 and the first gear 4, the support plate 9 fixes the second motor 10 and the grinding roller 11, ensuring the installation position of the grinding roller 11, and two grinding rollers 11 with different mesh sizes can realize multi-stage grinding of the cable clamp, thereby improving the surface quality and processing efficiency of the product.
[0035] In a preferred embodiment, the top of the L-shaped plate 2 is fixedly connected to a cylinder 12 , the output end of the cylinder 12 is fixedly connected to a connecting plate 13 , and the top of the connecting rod 7 is rotatably connected to one end of the bottom of the connecting plate 13 .
[0036] In this embodiment, the cylinder 12 provides power for the connecting rod 7 to move up and down, and the vertical movement of the connecting rod 7 is realized through the connecting plate 13. This design can conveniently adjust the distance between the grinding roller 11 and the workpiece, adapt to cable clamps of different sizes, and improve the flexibility and applicability of the equipment.
[0037] In a preferred embodiment, two sliding grooves 14 are opened on the top of the base plate 1, and the inside of the sliding grooves 14 are rotatably connected with a bidirectional screw rod 15, and the outside of the bidirectional screw rod 15 is threadedly connected with two sliding blocks 16, and the top of the sliding block 16 is fixedly connected with a clamping plate 17, which is used in conjunction with the two corresponding clamping plates 17.
[0038] In this embodiment: the combination of the sliding groove 14 and the bidirectional screw 15 ensures the synchronous movement of the clamping plate 17, thereby achieving stable clamping of the workpiece. The threaded connection of the bidirectional screw 15 enables the two sliding blocks 16 to move inward or outward synchronously. The cooperation between the clamping plates 17 can firmly fix cable clamps of different sizes, thereby improving the stability and accuracy of processing.
[0039] In a preferred embodiment, the third motor 18 is fixedly connected to both sides of the base plate 1 , and the output shaft of the third motor 18 extends to the inside of the corresponding sliding slot 14 and is fixedly connected to one end of the bidirectional screw rod 15 .
[0040] In this embodiment: the third motor 18 provides power for the rotation of the bidirectional screw rod 15, and the rotation of the bidirectional screw rod 15 drives the movement of the sliding block 16 and the clamping plate 17 to achieve automatic clamping and releasing, thereby improving the convenience of operation and work efficiency.
[0041] In a preferred embodiment, anti-slip pads 19 are fixedly connected to the adjacent sides of the two clamping plates 17 .
[0042] In this embodiment, the anti-skid pad 19 increases the friction between the clamping plate 17 and the workpiece, preventing the workpiece from sliding during the processing, ensuring the stability of the processing and improving the processing quality.
[0043] In a preferred embodiment, the top of the bottom plate 1 and both sides of the sliding groove 14 are fixedly connected with T-shaped limit bars 20 , and the clamping plates 17 are slidably connected to the limit bars 20 .
[0044] In this embodiment, the T-shaped limiting strip 20 ensures the linear movement of the clamping plate 17 in the sliding groove 14, prevents the clamping plate 17 from deflecting, and improves the reliability and accuracy of clamping.
[0045] In a preferred embodiment, a control panel 21 is fixedly connected to one side of the base plate 1 , and the first motor 5 , the second motor 10 , the cylinder 12 and the third motor 18 are all electrically connected to the control panel 21 .
[0046] In this embodiment, the control panel 21 centrally controls the operation of the first motor 5, the second motor 10, the cylinder 12 and the third motor 18, simplifies the operation process, realizes full-automatic control of the equipment, and improves the convenience of operation and the accuracy of processing.
[0047] Working principle: When in use, the output shaft of the third motor 18 drives the bidirectional screw 15 to rotate. The rotation of the bidirectional screw 15 causes the two sliding blocks 16 to move inward along the sliding groove 14, thereby driving the two clamping plates 17 to move. The anti-slip pad 19 on the clamping plate 17 fixes the cable clamp in the middle to ensure its stability and safety during processing. The output end of the cylinder 12 is retracted to drive the connecting plate 13 to move up and down, so that the connecting rod 7 slides up and down along the sleeve 3 and the flat key 8 inside the first gear 4. The movement of the connecting rod 7 drives the support plate 9 to move up and down, thereby causing the two grinding rollers 11 to move up and down. The height of the grinding roller 11 can be adjusted. The output shaft of the second motor 10 drives the grinding roller 11 to rotate. The two grinding rollers 11 are set to different mesh sizes, which can achieve different stages of grinding, such as coarse grinding and fine grinding, to ensure the smoothness and quality of the cable clamp surface. The output shaft of the first motor 5 rotates, driving the second gear 6 to rotate. The second gear 6 engages with the first gear 4, so that the first gear 4 and the sleeve 3 rotate synchronously. The rotation of the sleeve 3 causes the connecting rod 7 and the support plate 9 to rotate synchronously, thereby driving the two grinding rollers 11 and the cable clamp in the clamping plate 17 to rotate synchronously, so as to ensure that the clamp can be ground with different mesh sizes. The equipment can operate continuously, avoiding the problem of frequent shutdown and restart, improving production continuity and stability, and greatly improving the operation quality and use efficiency compared with traditional devices.
[0048] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A processing device for producing a cable clamp, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to an L-shaped plate (2), the top of the L-shaped plate (2) is rotatably connected to a sleeve (3), the top of the sleeve (3) is fixedly connected to a first gear (4), the bottom of the L-shaped plate (2) is fixedly connected to a first motor (5), the output shaft of the first motor (5) passes through the L-shaped plate (2) and is fixedly connected to a second gear (6), the second gear (6) is meshingly connected to the first gear (4), and the sleeve (3) and the first gear (4) are internally slidably connected to each other. A rod (7), both sides of the connecting rod (7) are fixedly connected with flat keys (8), the flat keys (8) are slidably connected to the sleeve (3) and the first gear (4), the bottom of the connecting rod (7) passes through the L-shaped plate (2) and is fixedly connected to a support plate (9), both ends of the top of the support plate (9) are fixedly connected to a second motor (10), the output shaft of the second motor (10) passes through the support plate (9) and is fixedly connected to a grinding roller (11), and the two grinding rollers (11) are respectively set to different mesh sizes.
2. The processing equipment for producing a cable clamp according to claim 1, characterized in that: The top of the L-shaped plate (2) is fixedly connected to a cylinder (12), the output end of the cylinder (12) is fixedly connected to a connecting plate (13), and the top of the connecting rod (7) is rotatably connected to one end of the bottom of the connecting plate (13).
3. The processing equipment for producing a cable clamp according to claim 2 is characterized in that: Two sliding grooves (14) are provided on the top of the bottom plate (1), and the inside of the sliding grooves (14) are rotatably connected to a bidirectional screw rod (15), and the outside of the bidirectional screw rod (15) is threadedly connected to two sliding blocks (16), and the top of each sliding block (16) is fixedly connected to a clamping plate (17), and the two corresponding clamping plates (17) are used in conjunction with each other.
4. The processing equipment for producing a cable clamp according to claim 3 is characterized in that: A third motor (18) is fixedly connected to both sides of the base plate (1), and an output shaft of the third motor (18) extends into the interior of the corresponding sliding slot (14) and is fixedly connected to one end of the bidirectional screw rod (15).
5. The processing equipment for producing a cable clamp according to claim 3 is characterized in that: An anti-slip pad (19) is fixedly connected to the adjacent sides of the two clamping plates (17).
6. The processing equipment for producing a cable clamp according to claim 3 is characterized in that: Limiting bars (20) of a T-shaped structure are fixedly connected to the top of the bottom plate (1) and on both sides of the sliding groove (14), and the clamping plates (17) are slidably connected to the limiting bars (20).
7. The processing equipment for producing a cable clamp according to claim 4, characterized in that: A control panel (21) is fixedly connected to one side of the base plate (1), and the first motor (5), the second motor (10), the cylinder (12) and the third motor (18) are all electrically connected to the control panel (21).