Production device for rubber products

Abstract

The utility model provides a production device for rubber products, and mainly relates to the technical field of rubber production. A production device for rubber products comprises a frame, a feeding device is arranged at one end of the frame, a conveying device and a vibration cutting device are fixedly installed in the middle of the frame, a grabbing manipulator is fixedly installed at the top of the frame, a sliding rail is arranged on the upper portion of the frame, and a vacuum grabbing suction cup is installed on the sliding rail in a sliding mode. The top of the vacuum grabbing suction cup is fixedly connected with an outer mechanical arm through a connecting rod, a vulcanizing machine is arranged on one side of the frame, a box body is arranged at the bottom of the frame, and a vacuum pump is arranged in the box body and connected with the vacuum grabbing suction cup through a pipeline. The rubber product processing device has the beneficial effects that the automation degree of rubber product processing can be improved, so that the rubber product processing efficiency is effectively improved.

Description

Technical Field

[0001] The utility model mainly relates to the technical field of rubber production, in particular to a production device for rubber products. Background Art

[0002] The rubber industry is one of the important basic industries of the national economy. It not only provides people with daily necessities, medical and other light industrial rubber products that are indispensable in daily life, but also provides various rubber production equipment or rubber parts to heavy industries and emerging industries such as mining, transportation, construction, machinery, and electronics. It can be seen that the rubber industry has a wide variety of products and a very broad downstream industry.

[0003] At present, the processing of some thinner rubber products usually involves cutting, transporting, vulcanizing and other steps of rubber coils. There is a protective layer on the surface of the rubber coil that needs to be recycled. After cutting, a large number of products need to be transferred to the next step or machine. The processing requires a lot of manpower input and production efficiency needs to be improved. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a production device for rubber products, which can improve the automation degree of rubber product processing, thereby effectively improving the rubber product processing efficiency.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A production device for rubber products comprises a frame, a feeding device is provided at one end of the frame, a conveying device and a vibration cutting device are fixedly installed in the middle of the frame, a grabbing manipulator is fixedly installed on the top of the frame, a slide rail is provided on the upper part of the frame, a vacuum grabbing suction cup is slidably installed on the slide rail, the top of the vacuum grabbing suction cup is fixedly connected to an external manipulator via a connecting rod, a vulcanizer is provided on one side of the frame, a box is provided at the bottom of the frame, a vacuum pump is provided in the box, and the vacuum pump is connected to the vacuum grabbing suction cup via a pipeline.

[0007] The feeding device comprises a feeding roller, a winding roller and a driving motor 1. The feeding roller and the winding roller are rotatably mounted on one side of the frame through a bracket. The driving motor 1 is fixedly mounted on the frame, and the driving motor 1 drives the winding roller to rotate.

[0008] The conveying device includes a conveying device 1 and a conveying device 2. The conveying device 1 includes a conveyor belt, a conveying drive motor, and a transmission device. The conveyor belt is installed on a frame through a bracket. The conveying drive motor is fixedly installed on one side of the conveyor belt through a connecting plate. The transmission device includes a driving pulley, a transmission belt, and a driven pulley. The driving pulley is installed on the output shaft of the conveying drive motor, and the driven pulley is installed on the outer end of the rotating shaft at one end of the conveyor belt. The transmission belt is installed on the driving pulley and the driven pulley. A pressure roller is provided above the conveying device 1, and the pressure roller is rotatably installed on the frame.

[0009] The vibration cutting device includes a three-axis moving device and a vibration cutting knife. The three-axis moving device includes a base, the base is fixedly installed on the frame, a horizontal moving frame is slidably installed on the base, a longitudinal moving seat is slidably installed on the horizontal moving frame, and the vibration cutting knife is installed on the longitudinal moving seat.

[0010] The vacuum grabbing suction cup comprises a top plate 1, the top plate 1 is slidably mounted on a slide rail, the bottom of the top plate 1 is fixedly connected to a telescopic cylinder 1, and the bottom of the telescopic cylinder 1 is fixedly connected to a flat suction cup.

[0011] The outer manipulator comprises a second top plate, the bottom of which is fixedly connected to a second telescopic cylinder, and the bottom of which is fixedly connected to an electric-controlled clamp.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model can automatically load and convey materials through the loading device and the conveying device, automatically recycle the protective layer of the rubber coil through the winding roller and other structures, and automatically complete the cutting and transportation and other processing tasks through the vibration cutting device in conjunction with the grabbing manipulator, the vacuum grabbing suction cup, the external manipulator and other structures, thereby improving the automation degree of rubber product processing, thereby effectively improving the rubber product processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the external first-view structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the external second viewing angle structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the structure from the first perspective within the framework of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the vacuum grabbing sucker and the external manipulator of the utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the second viewing angle within the framework of the utility model;

[0019] Figure 6 It is a schematic diagram of the structure from a third viewing angle within the framework of the utility model.

[0020] Numbers shown in the accompanying drawings: 1, frame; 2, feeding device; 3, conveying device; 4, vibration cutting device; 5, grabbing manipulator; 6, slide rail; 7, vacuum grabbing suction cup; 8, external manipulator; 9, vulcanizer; 10, box; 21, feeding roller; 22, winding roller; 23, driving motor 1; 31, conveying device 1; 311, conveyor belt; 312, conveying driving motor; 313, transmission device; 3131, driving pulley; 3132, transmission belt; 3133, driven pulley; 32, conveying device 2; 33, pressure roller; 41, three-axis moving device; 42, vibration cutting knife; 411, base; 412, horizontal moving frame; 413, longitudinal moving seat; 71, top plate 1; 72, telescopic cylinder 1; 73, flat suction cup; 81, top plate 2; 82, telescopic cylinder 2; 83, electric-controlled gripper. DETAILED DESCRIPTION

[0021] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0022] Combined with Figure 1-Figure 6 A production device for rubber products comprises a frame 1, a feeding device 2 is arranged at one end of the frame 1, a conveying device 3 and a vibration cutting device 4 are fixedly installed in the middle of the frame 1, a grabbing manipulator 5 is fixedly installed on the top of the frame 1, a slide rail 6 is arranged on the upper part of the frame 1, a vacuum grabbing suction cup 7 is slidably installed on the slide rail 6, the top of the vacuum grabbing suction cup is fixedly connected to an external manipulator 8 through a connecting rod, a vulcanizer 9 is arranged on one side of the frame 1, a box body 10 is arranged at the bottom of the frame 1, a vacuum pump is arranged in the box body 10, and the vacuum pump is connected to the vacuum grabbing suction cup 7 through a pipeline; an image recognition device is arranged on the grabbing manipulator 5; a protective cover is rotatably arranged on one side of the frame 1, and protective plates are installed on both sides of the box body 10 of the frame 1.

[0023] The feeding device 2 includes a feeding roller 21, a winding roller 22, and a driving motor 23. The feeding roller 21 and the winding roller 22 are rotatably mounted on one side of the frame 1 through a bracket. The driving motor 23 is fixedly mounted on the frame 1, and the driving motor 23 drives the winding roller 22 to rotate; one end of the feeding roller 21 is movably mounted to facilitate disassembly and replacement of a new material roll; the winding roller 22 is used to retract the protective layer on the surface of the rubber coil.

[0024] The conveying device 3 includes a conveying device 1 31 and a conveying device 2 32. The conveying device 1 31 includes a conveyor belt 311, a conveying drive motor 312, and a transmission device 313. The conveyor belt 311 is installed on the frame 1 through a bracket, and the conveying drive motor 312 is fixedly installed on one side of the conveyor belt 311 through a connecting plate. The transmission device 313 includes a driving pulley 3131, a transmission belt 3132, and a driven pulley 3133. The driving pulley 3131 is installed on the output shaft of the conveying drive motor 312, and the driven pulley 3133 is installed on the outer end of the rotating shaft at one end of the conveyor belt 311. The transmission belt 3132 is installed on the driving pulley 3131 and the driven pulley 3133. A pressure roller 33 is provided above the conveying device 1 31, and the pressure roller 33 is rotatably installed on the frame 1; the conveying device 2 32 has the same structure as the conveying device 1 31, except that the conveyor belt length is different; the pressure roller 33 is used to press the rubber coil on the conveyor belt to maintain stable feeding and transmission.

[0025] The vibration cutting device 4 includes a three-axis moving device 41 and a vibration cutting knife 42. The three-axis moving device 41 includes a base 411. The base 411 is fixedly installed on the frame 1. A horizontal moving frame 412 is slidably installed on the base 411. A longitudinal moving seat 413 is slidably installed on the horizontal moving frame 412. The vibration cutting knife 42 is installed on the longitudinal moving seat 413.

[0026] The vacuum grabbing suction cup 7 includes a top plate 71, which is slidably mounted on the slide rail 6, and the bottom of the top plate 71 is fixedly connected to a telescopic cylinder 72, and the bottom of the telescopic cylinder 72 is fixedly connected to a flat suction cup 73; the top plate 71 is provided with a driving device for driving the top plate 71 and its connected parts to move on the slide rail 6; the telescopic cylinder 72 and the telescopic cylinder 82 have the same structure, and the upper and lower parts of the telescopic cylinder are slidably connected through the slide rail, and the drive motor drives the gear to mesh with the rack to drive the up and down movement.

[0027] The outer manipulator 8 comprises a second top plate 81 , the bottom of the second top plate 81 is fixedly connected to a second telescopic cylinder 82 , and the bottom of the second telescopic cylinder 82 is fixedly connected to an electric-controlled clamping claw 83 .

[0028] The device is also connected to a control device via a wire. The control device is a control device based on a single-chip microprocessor. A display screen and a plurality of control buttons are provided on the control device, which can perform human-computer interaction and control the operation of the device.

[0029] When the device is in use, the loading roller 21 is removed, the rubber coil is installed on the loading roller 21, the coil is pulled out and placed in the gap between the pressure roller 33 and the conveyor belt, the protective layer attached to the surface of the coil is wound around the winding roller 22, and the device is started to work through the control device. After the rubber coil is conveyed by the conveying device 1 31 for a set distance, the vibrating cutting device 4 cuts the rubber product according to the set cutting shape. After the cutting is completed, the grabbing robot 5 recognizes the shape and position of the cut rubber product through the image, grabs it and neatly places it on the conveying device 2 32. After each row is filled, the conveying device 31 The second conveyor moves forward a specified distance S1. When N rows are filled, the conveyor moves forward a specified distance S2. The vacuum grabbing suction cup 7 descends and grabs and lifts the N rows of cut rubber products. The vacuum grabbing suction cup 7 moves along the slide rail 6 to the outside of the frame 1 to the top of the vulcanizer 9. The vulcanizer 9 contains a tray for the rubber products. The vacuum grabbing suction cup 7 descends and places the products in the vulcanizer 9 for vulcanization. The external manipulator 8 grabs the tray containing the vulcanized products and moves it to the conveying line while the vacuum grabbing suction cup 7 grabs the next product to be vulcanized. The processing is completed.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A production device for rubber products, comprising a frame (1), characterized in that: A loading device (2) is provided at one end of the frame (1), a conveying device (3) and a vibration cutting device (4) are fixedly installed in the middle of the frame (1), a grabbing robot (5) is fixedly installed on the top of the frame (1), a slide rail (6) is provided on the upper part of the frame (1), a vacuum grabbing suction cup (7) is slidably installed on the slide rail (6), the top of the vacuum grabbing suction cup is fixedly connected to an external robot (8) via a connecting rod, a vulcanizer (9) is provided on one side of the frame (1), a box body (10) is provided at the bottom of the frame (1), a vacuum pump is provided in the box body (10), and the vacuum pump is connected to the vacuum grabbing suction cup (7) via a pipeline.

2. A rubber product production device according to claim 1, characterized in that: The feeding device (2) comprises a feeding roller (21), a winding roller (22), and a driving motor (23); the feeding roller (21) and the winding roller (22) are rotatably mounted on one side of the frame (1) via a bracket; the driving motor (23) is fixedly mounted on the frame (1); and the driving motor (23) drives the winding roller (22) to rotate.

3. The rubber product production device according to claim 1, characterized in that: The conveying device (3) comprises a conveying device 1 (31) and a conveying device 2 (32). The conveying device 1 (31) comprises a conveying belt (311), a conveying drive motor (312), and a transmission device (313). The conveying belt (311) is mounted on a frame (1) via a bracket. The conveying drive motor (312) is fixedly mounted on one side of the conveying belt (311) via a connecting plate. The transmission device (313) comprises a driving pulley (3131), a driving belt (3132), and a driven pulley (3133). The driving pulley (3131) is mounted on an output shaft of the conveying drive motor (312). The driven pulley (3133) is mounted on the outer end of a rotating shaft at one end of the conveying belt (311). The driving belt (3132) is mounted on the driving pulley (3131) and the driven pulley (3133). A pressure roller (33) is provided above the conveying device 1 (31). The pressure roller (33) is rotatably mounted on the frame (1).

4. The rubber product production device according to claim 1, characterized in that: The vibration cutting device (4) comprises a three-axis moving device (41) and a vibration cutting blade (42). The three-axis moving device (41) comprises a base (411). The base (411) is fixedly mounted on the frame (1). A transverse moving frame (412) is slidably mounted on the base (411). A longitudinal moving seat (413) is slidably mounted on the transverse moving frame (412). The vibration cutting blade (42) is mounted on the longitudinal moving seat (413).

5. The rubber product production device according to claim 1, characterized in that: The vacuum grabbing suction cup (7) comprises a top plate (71), wherein the top plate (71) is slidably mounted on a slide rail (6), the bottom of the top plate (71) is fixedly connected to a telescopic cylinder (72), and the bottom of the telescopic cylinder (72) is fixedly connected to a flat suction cup (73).

6. The rubber product production device according to claim 1, characterized in that: The outer manipulator (8) comprises a second top plate (81), the bottom of the second top plate (81) being fixedly connected to a second telescopic cylinder (82), and the bottom of the second telescopic cylinder (82) being fixedly connected to an electric-controlled clamping claw (83).

Images