Film production shaping device
By introducing extraction and agitation mechanism into the film production and shaping device, the problem of cooling effect deterioration caused by heat absorption of the coolant is solved, uniform flow and temperature dispersion of the coolant are achieved, and the cooling and shaping quality of the film is improved.
Patent Information
- Application Number
- CN202421129616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the existing film production cooling and shaping device, the coolant absorbs the film heat and the temperature rises, resulting in a poor subsequent cooling effect.
A film production and shaping device is designed, including an extraction mechanism and an agitating mechanism. The extraction mechanism realizes the up and down flow of coolant through incomplete gears and one-way valve components. The agitating mechanism evenly agitates the coolant through bevel gears and a stirring paddle to prevent temperature concentration. .
Effectively prevent the coolant from absorbing the film heat at the driven roller, maintaining the cooling effect, ensuring uniform dispersion of the coolant temperature, and improving the quality of the film cooling and shaping.
Smart Images

Figure CN222270975U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of film production, in particular to a film production shaping device. Background Art
[0002] Film is a thin, soft, transparent sheet. Made of plastic, adhesive, rubber or other materials. The scientific explanation of film is: a 2D material formed by atoms, molecules or ions deposited on the surface of a substrate. Examples: optical film, composite film, superconducting film, polyester film, nylon film, plastic film, etc. Film is widely used in electronics, machinery, printing and other industries.
[0003] The utility model with publication number CN220280241U discloses a film production cooling and shaping device, including a shaping box, an immersion component is arranged inside the shaping box, the immersion component includes a shaping plate and a driving component, the shaping plate is fixedly arranged on the top of the shaping box, a transmission screw is rotatably connected between the shaping plate and the shaping box through a sealed bearing, and a first cross plate is threadedly connected to the surface of the transmission screw through a screw nut. In the above application document, the film is cooled and shaped by contact with the cooling liquid in the shaping box, and when the film is in contact with the cooling liquid, the cooling liquid here will absorb the heat of the film and the temperature of the component will increase, which may cause the subsequent film cooling effect to deteriorate. Utility Model Content
[0004] The utility model aims to provide a film production shaping device to solve the existing problems.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a film production shaping device, comprising a cooling trough, wherein both sides of the cooling trough are respectively penetrated and fixedly connected with a water inlet pipe and a drain pipe, the top of the cooling trough is fixedly connected with two brackets, the inner sides of the two brackets are both rotatably connected with a rotating shaft, the surfaces of the two rotating shafts are both fixedly connected with a driving roller, the front ends of the two brackets are both provided with motors, the output shafts of the two motors are respectively fixedly connected with the two rotating shafts, the interior of the cooling trough is rotatably connected with two rotating rods, the surfaces of the two rotating rods are both fixedly connected with a driven roller, the interior of the cooling trough is provided with an extraction mechanism and a stirring mechanism, the extraction mechanism comprises a rotating gear and a liquid bin, the rotating gear is fixedly connected to the surface of the rotating shaft near one end of the water inlet pipe, the liquid bin is fixedly connected to the inner side wall of the cooling trough, a reset spring is arranged inside the liquid bin, the interior of the liquid bin is slidably connected with a piston rod through the reset spring, the top of the piston rod is fixedly connected with a gear rod, the bottom of the liquid bin is penetrated and fixedly connected with an extraction pipe, the side of the liquid bin is penetrated and fixedly connected with a spray pipe, and the extraction pipe and the spray pipe are both provided with a one-way valve.
[0007] Furthermore, the rotating gear is an incomplete gear, and the teeth on the rotating gear are matched with the teeth on the gear rod. When the rotating gear rotates and meshes with the gear rod, it drives the gear rod to move upward.
[0008] Furthermore, the one-way valve on the extraction pipe is one-way conductive toward the inside of the liquid tank, and the one-way valve on the ejection pipe is one-way conductive toward the outside of the liquid tank. When the piston rod moves upward, negative pressure is formed in the liquid tank, thereby sucking the coolant in the cooling tank into the liquid tank through the extraction pipe. When the piston rod moves downward to restore, the coolant in the liquid tank is squeezed and discharged through the ejection pipe.
[0009] Furthermore, the end of the extraction pipe away from the liquid bin is close to the inner bottom of the cooling tank, and the end of the ejection pipe away from the liquid bin is close to the driven roller. The extraction pipe absorbs the coolant at the inner bottom of the cooling tank, and the ejection pipe ejects the coolant at the inner bottom to the driven roller.
[0010] Furthermore, the stirring mechanism includes a bevel gear A and a vertical rod, the bevel gear A is fixedly connected to the surface of the rotating rod, the bottom of the vertical rod is rotatably connected to the bottom of the cooling trough, the surface of the vertical rod is fixedly connected to a stirring paddle, and the top of the vertical rod is fixedly connected to a bevel gear B.
[0011] Furthermore, the bevel gear A is vertically meshed with the bevel gear B in an initial state, and the bevel gear A will drive the bevel gear B to rotate when it rotates.
[0012] Furthermore, the stirring paddle is located near the bottom of the cooling tank, and when the stirring paddle rotates along with the vertical rod, the cooling liquid near the bottom of the cooling tank is stirred.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model is provided with an extraction mechanism, so that when the motor is turned on to drive the rotating shaft to rotate, the rotation of the rotating shaft drives the active roller to rotate and cooperates with the driven roller to transport the film. The extraction tube is also driven by the cooperation of the rotating gear, the gear rod, the liquid bin and other components to extract the coolant at the bottom of the cooling tank and discharge it to the driven roller through the ejection pipe, so that the coolant in the cooling tank flows up and down, preventing the coolant at the driven roller from absorbing the heat on the film and increasing its temperature to affect the subsequent cooling effect.
[0015] 2. The utility model is provided with a stirring mechanism, so that when the rotating shaft rotates to drive the active roller to rotate and cooperate with the driven roller to transport the film, the stirring paddle will be driven to rotate through the cooperation of components such as bevel gear A and bevel gear B. The rotation of the stirring paddle will stir the coolant near the bottom of the cooling tank, so that the temperature of the coolant is more evenly dispersed.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a three-dimensional cross-sectional view of the overall structure of the utility model;
[0020] Figure 3 It is a three-dimensional schematic diagram of the extraction mechanism structure of the utility model;
[0021] Figure 4 It is a three-dimensional cross-sectional view of the extraction mechanism structure of the utility model;
[0022] Figure 5 It is a three-dimensional schematic diagram of the stirring mechanism structure of the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Cooling trough; 2. Water inlet pipe; 3. Drain pipe; 4. Bracket; 5. Rotating shaft; 6. Active roller; 7. Motor; 8. Rotating rod; 9. Driven roller; 10. Extraction mechanism; 101. Rotating gear; 102. Liquid tank; 103. Return spring; 104. Piston rod; 105. Gear rod; 106. Extraction pipe; 107. Spray pipe; 11. Stirring mechanism; 111. Bevel gear A; 112. Vertical rod; 113. Stirring paddle; 114. Bevel gear B. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5The utility model is a film production shaping device, comprising a cooling trough 1, wherein a water inlet pipe 2 and a drain pipe 3 are respectively passed through and fixedly connected on both sides of the cooling trough 1, two brackets 4 are fixedly connected to the top of the cooling trough 1, the inner sides of the two brackets 4 are rotatably connected with a rotating shaft 5, the surfaces of the two rotating shafts 5 are fixedly connected with active rollers 6, the front ends of the two brackets 4 are provided with motors 7, the output shafts of the two motors 7 are respectively fixedly connected with the two rotating shafts 5, the interior of the cooling trough 1 is rotatably connected with two rotating rods 8, the surfaces of the two rotating rods 8 are fixedly connected with driven rollers 9, and the interior of the cooling trough 1 is provided with an extraction mechanism 10 and a stirring mechanism 11. The extraction mechanism 10 includes a rotating gear 101 and a liquid bin 102. The rotating gear 101 is fixedly connected to the surface of the rotating shaft 5 near one end of the water inlet pipe 2. The liquid bin 102 is fixedly connected to the inner wall of the cooling tank 1. A reset spring 103 is arranged inside the liquid bin 102. A piston rod 104 is slidably connected to the inside of the liquid bin 102 through the reset spring 103. A gear rod 105 is fixedly connected to the top of the piston rod 104. An extraction pipe 106 is passed through and fixedly connected to the bottom of the liquid bin 102. An ejection pipe 107 is passed through and fixedly connected to the side of the liquid bin 102. Both the extraction pipe 106 and the ejection pipe 107 are provided with a one-way valve.
[0027] The rotating gear 101 is an incomplete gear, and the teeth on the rotating gear 101 match the teeth on the gear rod 105. When the rotating gear 101 rotates and meshes with the gear rod 105, it drives the gear rod 105 to move upward.
[0028] The one-way valve on the extraction pipe 106 is unidirectionally conductive toward the inside of the liquid tank 102, and the one-way valve on the ejection pipe 107 is unidirectionally conductive toward the outside of the liquid tank 102. When the piston rod 104 moves upward, negative pressure is formed in the liquid tank 102, thereby sucking the coolant in the cooling tank 1 into the liquid tank 102 through the extraction pipe 106. When the piston rod 104 moves downward to restore, it squeezes the coolant in the liquid tank 102 so that it is discharged through the ejection pipe 107.
[0029] The end of the extraction tube 106 away from the liquid tank 102 is close to the inner bottom of the cooling tank 1, and the end of the ejection tube 107 away from the liquid tank 102 is close to the driven roller 9. The extraction tube 106 will absorb the coolant at the inner bottom of the cooling tank 1, and the ejection tube 107 will eject the coolant at the inner bottom to the driven roller 9.
[0030] The stirring mechanism 11 includes a bevel gear A111 and a vertical rod 112. The bevel gear A111 is fixedly connected to the surface of the rotating rod 8. The bottom of the vertical rod 112 is rotatably connected to the bottom of the cooling tank 1. The surface of the vertical rod 112 is fixedly connected to a stirring paddle 113. The top of the vertical rod 112 is fixedly connected to a bevel gear B114.
[0031] In the initial state, bevel gear A111 is vertically meshed with bevel gear B114. When bevel gear A111 rotates, bevel gear B114 is driven to rotate.
[0032] The stirring paddle 113 is located near the bottom of the cooling tank 1 . When the stirring paddle 113 rotates following the vertical rod 112 , the cooling liquid near the bottom of the cooling tank 1 is stirred.
[0033] A specific application of this embodiment is: add coolant into the cooling tank 1 through the water inlet pipe 2, and the waste coolant can be discharged when the drain pipe 3 is opened, and the film passes through the two active rollers 6 and the two driven rollers 9, and the two motors 7 are turned on to drive the two rotating rods 8 to rotate. The rotation of the two rotating rods 8 drives the two active rollers 6 to rotate, and the two active rollers 6 rotate to cooperate with the two driven rollers 9 to transport the film, and the rotating rod 8 will also drive the rotating gear 101 to rotate. At the beginning, the rotation of the rotating gear 101 will engage with the gear rod 105 to drive the gear rod 105 to move upward, and the gear rod 105 moves upward to drive the piston rod 104 to move upward, and the reset spring 103 is stretched. When the piston rod 104 moves upward, negative pressure will be formed in the liquid bin 102, so that the coolant at the bottom of the cooling tank 1 is sucked into the liquid bin 102 through the extraction pipe 106, and when the rotating gear 101 rotates to the toothless part and disengages from the gear rod 105, The return spring 103 rebounds and drives the piston rod 104 and the gear rod 105 to move downward and restore. When the piston rod 104 moves downward and restores, it squeezes the coolant in the liquid tank 102 so that it is discharged to the driven roller 9 through the ejection pipe 107, thereby forming a circulation, and driving the coolant in the cooling tank 1 to flow up and down, preventing the coolant at the driven roller 9 from absorbing the heat on the film and increasing its temperature to affect the subsequent cooling effect. When the active roller 6 cooperates with the driven roller 9 to transport the film, the driven roller 9 will also rotate. The rotation of the driven roller 9 drives the rotating rod 8 to rotate, and the rotation of the rotating rod 8 drives the bevel gear A111 to rotate. The rotation of the bevel gear A111 drives the bevel gear B114 to rotate. The rotation of the bevel gear B114 drives the vertical rod 112 to rotate. The rotation of the vertical rod 112 drives the stirring paddle 113 to rotate. The rotation of the stirring paddle 113 stirs the coolant near the bottom of the cooling tank 1, so that the temperature of the coolant is more evenly dispersed.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A film production shaping device, comprising a cooling tank (1), characterized in that: A water inlet pipe (2) and a drain pipe (3) are respectively passed through and fixedly connected to both sides of the cooling trough (1); two brackets (4) are fixedly connected to the top of the cooling trough (1); the inner sides of the two brackets (4) are rotatably connected to a rotating shaft (5); the surfaces of the two rotating shafts (5) are fixedly connected to an active roller (6); the front ends of the two brackets (4) are provided with a motor (7); the output shafts of the two motors (7) are respectively fixedly connected to the two rotating shafts (5); two rotating rods (8) are rotatably connected inside the cooling trough (1); the surfaces of the two rotating rods (8) are fixedly connected to a driven roller (9); an extraction mechanism (10) and a stirring mechanism (11) are provided inside the cooling trough (1); The extraction mechanism (10) comprises a rotating gear (101) and a liquid bin (102); the rotating gear (101) is fixedly connected to the surface of a rotating shaft (5) near one end of a water inlet pipe (2); the liquid bin (102) is fixedly connected to the inner wall of a cooling tank (1); a return spring (103) is arranged inside the liquid bin (102); a piston rod (104) is slidably connected inside the liquid bin (102) via the return spring (103); a gear rod (105) is fixedly connected to the top of the piston rod (104); an extraction pipe (106) is passed through and fixedly connected to the bottom of the liquid bin (102); a spray pipe (107) is passed through and fixedly connected to the side of the liquid bin (102); and both the extraction pipe (106) and the spray pipe (107) are provided with a one-way valve.
2. A film production shaping device according to claim 1, characterized in that: The rotating gear (101) is an incomplete gear, and the teeth on the rotating gear (101) are matched with the teeth on the gear rod (105).
3. A film production shaping device according to claim 2, characterized in that: The one-way valve on the extraction pipe (106) is one-way conductive toward the inside of the liquid tank (102), and the one-way valve on the ejection pipe (107) is one-way conductive toward the outside of the liquid tank (102).
4. A film production shaping device according to claim 3, characterized in that: One end of the extraction pipe (106) away from the liquid bin (102) is close to the inner bottom of the cooling tank (1), and one end of the ejection pipe (107) away from the liquid bin (102) is close to the driven roller (9).
5. A film production shaping device according to claim 4, characterized in that: The stirring mechanism (11) comprises a bevel gear A (111) and a vertical rod (112); the bevel gear A (111) is fixedly connected to the surface of the rotating rod (8); the bottom of the vertical rod (112) is rotatably connected to the bottom of the cooling tank (1); the surface of the vertical rod (112) is fixedly connected to a stirring paddle (113); and the top of the vertical rod (112) is fixedly connected to a bevel gear B (114).
6. A film production shaping device according to claim 5, characterized in that: The bevel gear A (111) is in vertical meshing with the bevel gear B (114) in an initial state.
7. A film production shaping device according to claim 6, characterized in that: The stirring paddle (113) is located inside the cooling tank (1) near the bottom.