Full-automatic water gap cutting equipment

Through the design of fully automatic water cutting equipment, the automatic pick-up and drop-up of injection molded products is achieved by using robots and cutting components, which solves the problems of low efficiency, high cost and safety hazards of the existing semi-automated shearing methods, and achieves high efficiency, Safe and automated production.

CN222271129UActive Publication Date: 2024-12-31SUZHOU FENG XIN MACHINERY EQUIP CO LTD
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Patent Information

Application Number
CN202420892417.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-31
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing injection molding products mainly use semi-automated methods, resulting in large labor consumption, low efficiency, high production costs and low safety.

Method used

A fully automatic water cutting device is designed, including a rack, injection molding machine, pick-and-place assembly and cutting assembly, and automatic pick-up of injection molded products is achieved by using robotics, vacuum nozzles, mobile modules, cutting cylinders and V-shaped cutting knives. Cut and cut with light curtains, safety shields and scrap boxes for automated operation and safety.

Benefits of technology

Automatic removal of water outlets of injection molded products is achieved, working efficiency and product quality is improved, production costs are reduced, production safety is ensured, and fully automated water outlet operation is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-automatic water gap cutting equipment, and relates to the technical field of water gap cutting equipment. The full-automatic water gap cutting equipment comprises a rack, an injection molding machine, a taking and placing assembly for automatically taking and placing an injection molding product, and a cutting assembly for automatically cutting a water gap of the injection molding product to be processed, the taking and placing assembly comprises a mechanical arm for taking and placing the injection molding products and a carrying assembly for carrying the injection molding products to the cutting assembly. According to the utility model, through the mutual cooperation of the pick-and-place assembly and the cutting assembly, the device can automatically cut off the water gap of the injection molding product and automatically feed and discharge the injection molding product, so that the working efficiency is improved, the product quality is ensured, the injection molding product does not need to be manually picked and placed, the manual picking and placing of the injection molding product is avoided, and the production cost is reduced. The automatic water gap cutting device solves the problems of low water gap cutting efficiency and potential safety hazards, is low in production cost and high in production safety, and further realizes full-automatic water gap cutting.
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Description

Technical Field

[0001] The utility model relates to the technical field of water inlet cutting equipment, in particular to a fully automatic water inlet cutting equipment. Background Art

[0002] Injection molding products refer to various injection molding parts produced by injection molding machines, including various packages, parts, etc. They are mainly made of materials such as polyethylene or polypropylene and added with a variety of organic solvents. After injection molding, injection molding products will have sprues left, which need to be cut off.

[0003] The existing nozzle cutting method mainly adopts a semi-automatic production method, in which workers place the injection molded product on the punching and cutting equipment to cut the nozzle, then remove the punched nozzle from the equipment, and then carry out the nozzle cutting operation for the next injection molded product. This production method consumes labor, has low efficiency and high production cost. At the same time, the punching and cutting equipment is prone to accidental injury to workers, and the production safety is low.

[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0005] Purpose of the utility model: to provide a fully automatic water inlet cutting device to solve the above-mentioned problems existing in the prior art.

[0006] Technical solution: A fully automatic water nozzle cutting equipment, including: a frame, an injection molding machine, a pick-and-place component for automatically picking up and placing injection-molded products, and a cutting component for automatically cutting the water nozzle of the injection-molded products to be processed;

[0007] The pick-and-place assembly includes: a manipulator for picking up and placing the injection-molded product, and a transport assembly for transporting the injection-molded product to the cutting assembly;

[0008] The manipulator comprises: a clamp fixedly mounted on the manipulator to clamp and collect the cut nozzles, and a vacuum nozzle fixedly mounted on the manipulator to pick up and place the injection molded products;

[0009] The transport assembly comprises: a base arranged in the inner cavity of the frame, a positioning fixture fixedly mounted on the base, and a moving module driving the base to move.

[0010] Preferably, the moving module comprises: a moving cylinder for driving the base to move, and a guide rail for limiting the position of the base during movement.

[0011] Preferably, the cutting assembly comprises: a cutting cylinder fixedly mounted on the top of the base, and a cutting piece fixedly mounted on the movable end of the cutting cylinder.

[0012] Preferably, the cutting piece comprises: an adjusting cylinder fixedly mounted on the movable end of the cutting cylinder, and a cutting knife fixedly mounted on the movable end of the adjusting cylinder.

[0013] Preferably, the top of the cutting knife is V-shaped.

[0014] Preferably, a light curtain is installed on the inner wall of the frame.

[0015] Preferably, the inner cavity of the frame is provided with a waste box for storing water, and the waste box is located at the bottom of the base.

[0016] Preferably, a safety shield is fixedly mounted on the outer side of the frame, and the safety shield is arranged in a concave shape around the outer side of the frame.

[0017] Preferably, rollers are provided at the bottom of the frame, and the rollers are used for moving the frame.

[0018] Preferably, a suction cup is provided at the bottom of the rack, and the suction cup is used to fix the position of the rack.

[0019] Beneficial effect: In the embodiment of the present application, through the mutual cooperation of the picking and placing components and the cutting components, the device can automatically cut the water outlet of the injection molded product and automatically load and unload the injection molded product, which not only improves the work efficiency and ensures the product quality, but also eliminates the need for manual picking and placing of the injection molded products, thus avoiding the problem of manual picking and placing of the injection molded products, which leads to slow water outlet cutting efficiency and potential safety hazards. The production cost is low and the production safety is high, thereby enabling the device to achieve fully automatic water outlet cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of the fully automatic water-cutting device of the utility model;

[0021] Figure 2 It is a three-dimensional schematic diagram of the fully automatic water-cutting device of the utility model;

[0022] Figure 3 It is a three-dimensional schematic diagram of the frame of the fully automatic water-cutting device of the utility model;

[0023] Figure 4 It is a three-dimensional schematic diagram of the handling components of the fully automatic water-cutting device of the utility model;

[0024] Figure 5 It is a three-dimensional schematic diagram of the cutting cylinder of the component of the fully automatic water nozzle cutting equipment of the utility model;

[0025] Figure 6 It is a three-dimensional schematic diagram of the cutting cylinder of the component of the fully automatic water nozzle cutting equipment of the utility model;

[0026] Figure 7 It is a three-dimensional schematic diagram of the cutting cylinder of the component of the fully automatic water nozzle cutting equipment of the utility model;

[0027] Figure 8 It is a three-dimensional schematic diagram of the manipulator of the fully automatic water-cutting device of the utility model;

[0028] Fig. 9 This is a fully automatic water cutting device of the utility model. Figure 8 The enlarged view of point A in the middle; and

[0029] Fig.10 It is a three-dimensional schematic diagram of the component clamps of the fully automatic water-cutting device of the utility model.

[0030] The accompanying drawings are marked as follows:

[0031] 1. Frame;

[0032] 2. Injection molding machine;

[0033] 3. Pick-and-place assembly; 31. Robot; 311. Gripper; 312. Vacuum nozzle; 32. Handling assembly; 321. Mobile module; 322. Base; 323. Positioning fixture;

[0034] 4. Cutting assembly; 41. Cutting cylinder; 42. Cutting knife;

[0035] 5. Light curtain;

[0036] 6. Waste box;

[0037] 7. Safety shield. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0040] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0041] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0042] like Figure 1-10 As shown, the present application relates to a fully automatic water-inlet cutting device. The fully automatic water-inlet cutting device comprises: a frame 1, an injection molding machine 2, a pick-and-place assembly 3 for automatically picking up and placing injection-molded products, and a cutting assembly 4 for automatically cutting the water-inlet of the injection-molded products to be processed;

[0043] The injection molding product can be injected into the injection molding machine 2, and then the pick-and-place component 3 can suck up the injection-molded product and move it to the frame 1 for cutting the water nozzle, and the cutting component 4 is started to automatically cut the water nozzle of the injection molded product, and the injection molded product that has been cut is sucked and moved to the unloading by the pick-and-place component 3, and the cut water nozzle is clamped and collected; thereby, the device can automatically cut off the water nozzle of the injection molded product and automatically load and unload the injection molded product, which not only improves the work efficiency and ensures the product quality, but also eliminates the need for manual picking and placing of the injection molded product, avoids the problem of manual picking and placing of the injection molded product, resulting in slow water nozzle cutting efficiency and potential safety hazards, has low production costs and high production safety, and thus enables the device to achieve fully automatic water nozzle cutting.

[0044] It is to be added here that when the device is used, it also needs to be used in conjunction with a material unloading transmission mechanism, and the above-mentioned material unloading transmission mechanism is preferably: a conveyor belt that drives the unloading of the cut injection molded products.

[0045] The pick-and-place component 3 includes: a robot 31 for picking up and placing the injection molded product, and a transport component 32 for transporting the injection molded product to the cutting component 4; the robot 31 includes: a clamp 311 fixedly installed on the robot 31 for clamping and collecting the cut water outlets, and a vacuum suction nozzle 312 fixedly installed on the robot 31 for picking up and placing the injection molded product; the transport component 32 includes: a base 322 arranged in the inner cavity of the frame 1, a positioning fixture 323 fixedly installed on the base 322, and a moving module 321 for driving the base 322 to move.

[0046] The injection molded product to be processed is placed on the positioning fixture 323 through the vacuum suction nozzle 312. At this time, the base 322 can be driven to move by starting the moving module 321, and the positioning fixture 323 can be driven to move by the base 322, thereby driving the injection molded product to be processed from the initial position to the specified position inside the frame 1. When the nozzle cutting of the injection molded product is completed, the moving module 321 is started again to drive the injection molded product after processing to move to the initial position, and the injection molded product after processing is taken out through the vacuum suction nozzle 312 and placed on the conveyor belt for unloading, and the cut nozzle is clamped by the clamp 311 for collection, so that the device can realize automatic loading and unloading of the injection molded product without manual loading and unloading, thereby ensuring the personal safety of the staff and improving work efficiency.

[0047] The moving module 321 includes: a moving cylinder for driving the base 322 to move, and a guide rail for limiting the position of the base 322 during its movement. The moving cylinder can drive the base 322 to move in a straight line, and the two guide rails can limit the position of the base 322 during its movement, thereby improving the stability of the base 322 during its movement.

[0048] The cutting assembly 4 includes: a cutting cylinder 41 fixedly mounted on the top of the base 322, a cutting piece fixedly mounted on the movable end of the cutting cylinder 41, and the cutting piece includes: an adjusting cylinder fixedly mounted on the movable end of the cutting cylinder 41, and a cutting knife 42 fixedly mounted on the movable end of the adjusting cylinder, and the top of the cutting knife 42 is V-shaped. In the present application, four cutting assemblies 4 are provided, which are respectively located on both sides of two injection molded products. Both sides of a single injection molded product have water inlets. The cutting assemblies 4 on both sides of the injection molded product can cut off the adjacent water inlets. Since the water inlets on both sides of the two injection molded products can be cut at the same time, the cutting efficiency is improved.

[0049] When the injection molded product is positioned, the regulating cylinder is first started, and the regulating cylinder drives the cutting knife 42 to move horizontally to the cutting position of the water outlet. At this time, the cutting cylinder 41 is started, so as to drive the cutting knife 42 to move upward. The water outlet of the injection molded product can be cut by the upward movement of the cutting knife 42. Since the top of the cutting knife 42 is set in a V shape, the water outlet is located in the middle of the V shape during cutting. As the cutting knife 42 moves upward, the water outlet can be easily cut off, thereby realizing fully automatic cutting of the water outlet of the injection molded product, improving work efficiency and ensuring product quality.

[0050] The inner wall of the frame 1 is provided with a light curtain 5. Through the setting of the light curtain 5, it is possible to detect whether there is a foreign object or a human body entering a specific area, thereby automatically stopping the operation of the device to avoid possible dangerous situations, thereby protecting the safety of the operator during the process of punching and cutting the water outlet.

[0051] The inner cavity of the frame 1 is provided with a waste box 6 for storing water outlets, and the waste box 6 is located at the bottom of the base 322. Through the provision of the waste box 6, the cut water outlets can be collected, thereby facilitating centralized processing of the collected water outlets.

[0052] A safety shield 7 is fixedly installed on the outside of the frame 1, and the safety shield 7 is arranged in a concave shape around the outside of the frame 1. Through the setting of the safety shield 7, the manual feeding position and the material taking position are completely isolated from the material taking position by the safety shield 7, protecting the safety of the operator.

[0053] The bottom of the frame 1 is provided with rollers, which are used for moving the frame 1. Four rollers are provided, which are fixedly mounted at the four corners of the bottom of the frame 1. The device can be easily moved by the four rollers, which improves the convenience of use.

[0054] A suction cup is provided at the bottom of the frame 1, and the suction cup is used to fix the position of the frame 1. When the device is moved to the required position, the device can be supported and fixed by four suction cups, so that the four rollers are separated from the ground, thereby preventing sliding during use and improving the stability of use.

[0055] Working principle: When in use, the injection molding product can be injection molded by the injection molding machine 2, and then the vacuum suction nozzle 312 can suck the injection molded product and place it on the positioning fixture 323, and the moving module 321 is started to drive the injection molded product to move from the initial position to the specified position. At this time, the cutting component 4 is started to cut the water outlet of the positioned injection molded product, and then the injection molded product with the cut is moved to the initial position by the moving module 321. At this time, the cut injection molded product is unloaded by the vacuum suction nozzle 312, and the cut water outlet is clamped and collected by the clamping claw 311, so that the device can automatically cut off the water outlet of the injection molded product and automatically load and unload the injection molded product, which not only improves work efficiency and ensures product quality, but also eliminates the need for manual pick-up and placement of injection molded products, avoiding the problem of slow water outlet cutting efficiency and potential safety hazards caused by manual pick-up and placement of injection molded products, low production cost and high production safety, thereby enabling the device to achieve fully automated water outlet cutting.

[0056] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.

Claims

1. Fully automatic water-cutting equipment, characterized in that: include: A frame, an injection molding machine, a pick-and-place assembly for automatically picking up and placing the injection-molded products, and a cutting assembly for automatically cutting the water outlet of the injection-molded products to be processed; The pick-and-place assembly includes: a manipulator for picking up and placing the injection-molded product, and a transport assembly for transporting the injection-molded product to the cutting assembly; The manipulator comprises: a clamp fixedly mounted on the manipulator to clamp and collect the cut nozzles, and a vacuum nozzle fixedly mounted on the manipulator to pick up and place the injection molded products; The transport assembly comprises: a base arranged in the inner cavity of the frame, a positioning fixture fixedly mounted on the base, and a moving module driving the base to move.

2. The fully automatic water cutting equipment according to claim 1 is characterized in that: The moving module includes: a moving cylinder for driving the base to move, and a guide rail for limiting the position of the base during movement.

3. The fully automatic water cutting equipment according to claim 1 is characterized in that: The cutting assembly comprises: a cutting cylinder fixedly mounted on the top of the base, and a cutting piece fixedly mounted on the movable end of the cutting cylinder.

4. The fully automatic water cutting equipment according to claim 3 is characterized in that: The cutting piece comprises: an adjusting cylinder fixedly mounted on the movable end of the cutting cylinder, and a cutting knife fixedly mounted on the movable end of the adjusting cylinder.

5. The fully automatic water cutting equipment according to claim 4 is characterized in that: The top of the cutting knife is V-shaped.

6. The fully automatic watertight cutting equipment according to claim 1 is characterized in that: A light curtain is installed on the inner wall of the frame.

7. The fully automatic water cutting equipment according to claim 1 is characterized in that: The inner cavity of the frame is provided with a waste box with a water storage port, and the waste box is located at the bottom of the base.

8. The fully automatic watertight cutting equipment according to claim 1, characterized in that: A safety shield is fixedly installed on the outer side of the frame, and the safety shield is arranged in a concave shape around the outer side of the frame.

9. The fully automatic watertight cutting equipment according to claim 1, characterized in that: The bottom of the frame is provided with rollers, and the rollers are used for the frame to move.

10. The fully automatic watertight cutting equipment according to claim 1, characterized in that: A suction cup is provided at the bottom of the frame, and the suction cup is used to fix the position of the frame.