Mass processing and packaging device for mangoes
By designing a large-scale mango processing and packaging device and using the flow-through process of chain plate conveyor belt and processing rack, the problems of low efficiency and difficult quality of mango packaging in the existing technology are solved, and an efficient and standardized packaging process is achieved, ensuring that Clean and quality of mango surface.
Patent Information
- Application Number
- CN202422973034.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing mango packaging method is inefficient and difficult to control the quality of juice discharge and mesh, resulting in the surface of mangoes being prone to blackening and rotting.
A large-scale processing and packaging device for mangoes is designed, using chain plate conveyor belts and processing racks, and mangoes are fixed through cone buckets for root branches to be cut off and juice absorption. The running process is allocated to a dedicated person, combining hot air drying and convenient water absorption material replacement.
It improves packaging efficiency and quality, prevents juice from being thrown and splashed, ensures that the surface of mangoes is clean, simplifies process operations, and improves operation standardization and proficiency.
Smart Images

Figure CN222272451U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mango packaging, in particular to a mango mass processing and packaging device. Background Art
[0002] Mango is one of the tropical fruits. With the development of breeding technology and logistics industry, it has become more and more normal for people to buy mangoes online. Different from the packaging method sold to dealers in the past, exquisitely packaged mangoes in boxes have become the mainstream packaging method in online sales channels.
[0003] In order to ensure the freshness of mangoes when they are packaged, mangoes need to go through the following steps from being picked from the tree to being put into the packaging box. First, use scissors to cut off the mangoes and the root branches (about 30 cm long) at the root of the mangoes and put them in the box. Secondly, after the mangoes are transported to the packaging area, the mangoes are placed with the roots facing down, the root branches are cut off and the juice is drained for 2 to 3 minutes. During this step, it is necessary to avoid the juice splashing onto the mango skin, otherwise the mango surface will turn black and rot. Finally, put the plastic foam net cover on the mangoes and pack them neatly.
[0004] For a period of time after the change in packaging mode, the packaging method was relatively primitive. Each worker was responsible for his own part of the mangoes, and the work content covered pruning, drainage, netting, and packing. This processing and packaging method was not only inefficient, but also made it difficult to control the quality of the most critical juice drainage and netting steps.
[0005] In view of this, a large-scale processing and packaging device for fruits such as mangoes is designed, which can streamline the juice processing process and the net packaging process, so that each process can be carried out in an orderly manner by a dedicated person, thereby improving the packaging quality. Utility Model Content
[0006] The utility model aims to provide a mango mass processing and packaging device to solve the problems described in the background technology.
[0007] The technical solution of the utility model is achieved in this way:
[0008] A large-scale processing and packaging device for mangoes comprises a frame and a chain plate conveyor belt arranged on the frame, a processing frame is also arranged on a single chain plate of the chain plate conveyor belt, the processing frame comprises a bottom plate, the bottom plate is fixedly mounted on the single chain plate, a long strip water receiving box is also fixedly arranged on the upper end of the bottom plate, a water receiving port is opened on the top of the water receiving box, a water absorbing material is detachably fixedly arranged in the water receiving box, a bracket is also fixedly arranged on the top of the bottom plate or the top of the water receiving box, a plurality of cone buckets are fixedly arranged on the top of the bracket, the cone buckets are both opened at the top and the bottom, the smaller opening of the cone bucket faces downward, and the plurality of cone buckets are all arranged directly above the water receiving port.
[0009] When using the above solution, worker No. 1 stands at the upstream end of the chain conveyor belt. When the empty processing rack flows to the top, worker No. 1 is responsible for placing the mangoes with roots and branches into the cone bucket. The placement method is to insert the roots and branches downward into the cone bucket until the cone bucket receives the mangoes.
[0010] Worker No. 2 stands downstream of Worker No. 1. Worker No. 2 holds the upper end of the mango with one hand and uses scissors with the other hand to cut off the root branches below the cone bucket. The cut root branches fall onto the water receiving box, and the juice discharged from the cut part drips onto the water receiving port at the top of the water receiving box and is absorbed by the absorbent material. Since the mango is fixed by the cone bucket before the root branches are cut, the mango will not be moved when draining juice as in the traditional way, and the juice will not be splashed around, effectively preventing the juice from contacting the surface of the mango itself and other mango surfaces. The discharged juice can also be effectively absorbed by the absorbent material to prevent it from overflowing again. The detachable installation design of the absorbent material also facilitates the timely replacement of saturated absorbent materials.
[0011] By setting the flow speed of the chain conveyor belt, the time it takes for mangoes to flow from one end of the chain conveyor belt to the other end is not less than 4 minutes, which facilitates the drainage of juice.
[0012] Worker No. 3 stands at the end of the chain conveyor belt, holding a net. When the mangoes with roots and branches removed arrive, he directly puts the net into the net from top to bottom and then takes the mangoes out.
[0013] When the empty processing rack carrying the roots and branches flows to the end of the chain conveyor belt and flows downward, the roots and branches fall naturally, thereby discharging the roots and branches, avoiding manual collection of the roots and branches.
[0014] Through this device, the juice drainage processing and net packaging processes can be streamlined, so that each process can be assigned to a dedicated person in an orderly manner, the workers' operations can be standardized, and their operational proficiency can be effectively improved, which not only improves the processing and packaging efficiency, but also improves the packaging quality.
[0015] A further technical solution is that the water receiving box is a rectangular box body, the water receiving port is a rectangular port, and a certain distance is left between the edge of the water receiving port and the side wall of the water receiving box so that the water receiving port is inside the top wall of the water receiving box.
[0016] When the above solution is used, the shapes of the water receiving box and the water receiving port are set so that the receiving surfaces of the water receiving box and the water receiving port are maximized, and a retaining ring is formed on the top of the water receiving box to effectively prevent the water absorbing material from escaping.
[0017] A further technical solution is that the water-absorbing material is a rectangular water-absorbing sponge, and the outer wall of the water-absorbing sponge is in contact with the inner wall of the water receiving box.
[0018] When using the above solution, by setting the water-absorbing material to a rectangular water-absorbing sponge, it is not only cheap but also has good water absorption and water locking properties. At the same time, with the structure of the water receiving box and the water receiving port, the water-absorbing sponge can be quickly loaded and taken out.
[0019] A further technical solution is that a blocking rod is detachably mounted on the top of the water receiving box.
[0020] When the above solution is used, the blocking rod is provided to effectively prevent the water-absorbing sponge from falling out after becoming heavy, thereby improving the stability of the water-absorbing sponge installation.
[0021] A further technical solution is that the blocking rod is a long straight rod, which extends along the long side of the water receiving box, and both ends of the blocking rod are detachably fixedly installed in the middle of the short side of the top of the water receiving box.
[0022] When using the above solution, the stable installation of the water-absorbing sponge can be completed through the simplest long straight rod structure and installation method.
[0023] A further technical solution is that the bracket includes four vertical poles fixedly mounted on the upper end of the bottom plate or the upper end of the water receiving box, the bottoms of the four vertical poles are respectively arranged at the four corners of the water receiving box, a cross bar is also provided on the top of the vertical poles, the ends of the cross bar extend toward the upper direction of the inside of the water receiving box, the multiple cone buckets are arranged in a straight line at intervals, and the multiple cone buckets are fixedly connected by a connecting rod, the connecting rod is fixedly connected to the outer side wall of the cone bucket, and the cone buckets at both ends of the multiple cone buckets are fixedly connected to the cross bar.
[0024] When using the above solution, the vertical poles are set at the four corners of the water receiving box, so that the obstruction between the cone bucket and the water receiving box is reduced, the operating space is increased, and it is convenient for the second worker to cut and remove the roots and branches, and also convenient for the roots and branches to fall and be discharged.
[0025] A further technical solution is that the cone bucket is a conical bucket.
[0026] When the above solution is used, the structure of the conical bucket can place mangoes more stably.
[0027] A further technical solution is that the distance between the bottom of the cone bucket and the top of the water receiving box is not less than 30 centimeters.
[0028] When using the above solution, enough space is left for the root branches to be placed.
[0029] A further technical solution is that a hot air blower is also provided at the bottom of the chain conveyor belt, and the air outlet of the hot air blower blows hot air upward so that the hot air acts on the water inlet of the water receiving box below the chain conveyor belt.
[0030] When using the above solution, a hot air blower is set up so that the processing rack flowing under the chain conveyor belt can be dried by hot air. On the one hand, the juice in the water-absorbing material is dried to extend the replacement cycle of the water-absorbing material. On the other hand, the juice contaminated on the surface of the water receiving box is dried to prevent the staff from accidentally touching it.
[0031] The beneficial effects of the utility model are:
[0032] 1. Fixed pruning to avoid juice splashing: The mangoes are fixed in the cone bucket before the root branches are cut, which effectively prevents the juice from splashing during the pruning process, keeps the surface of the mango clean, and improves product quality.
[0033] 2. Effective juice management: The cut roots and branches and the discharged juice fall directly into the water collection box and are absorbed by the absorbent material to prevent the juice from overflowing.
[0034] 3. Convenient replacement of water-absorbing materials: The disassembly and assembly structure of the water-absorbing material facilitates timely replacement of saturated water-absorbing materials to ensure continuous and effective juice absorption.
[0035] 4. Streamlined operation: Streamline the juice processing and net packaging processes, with each process assigned to a dedicated person to improve operation standardization and proficiency.
[0036] 5. Automatic root and branch discharge: When the empty processing rack reaches the end, the roots and branches fall naturally, avoiding manual collection and improving work efficiency.
[0037] 6. Support structure that is convenient for pruning and emptying roots and branches: By designing a structure with four vertical poles and a horizontal pole, the obstruction between the cone bucket and the water box is reduced, and the operating space is increased, which is convenient for the pruning operation of the second worker and also for the falling and discharge of roots and branches. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is the overall schematic diagram of the utility model;
[0039] Figure 2 It is a three-dimensional structural diagram of the processing rack;
[0040] Figure 3 It is a cross-sectional schematic diagram of the water receiving box;
[0041] Figure 4 It is a top view schematic diagram of the cooperation between the processing frame and the chain plate.
[0042] In the figure, 1, frame, 2, hot air blower, 3, chain conveyor belt, 4, processing rack, 5, mango, 6, bottom plate, 7, water collecting box, 8, bracket, 9, root branch, 10, cone bucket, 11, water-absorbing sponge, 12, barrier bar, 13, vertical pole, 14, horizontal bar, 15, connecting rod, and 16, water inlet. DETAILED DESCRIPTION
[0043] In order to better understand the technical content of the present invention, specific embodiments are provided below, and the present invention is further described in conjunction with the accompanying drawings.
[0044] See also Figures 1 to 4 A large-scale processing and packaging device for mangoes includes a frame 1 and a chain plate conveyor belt 3 arranged on the frame 1, and a processing frame 4 is also arranged on a single chain plate of the chain plate conveyor belt 3.
[0045] The processing frame 4 comprises a rectangular bottom plate 6 which is screwed to a single chain plate.
[0046] A rectangular water receiving box 7 is fixed to the upper end of the bottom plate 6 , and a rectangular water receiving port 16 is opened on the top of the water receiving box 7 . The edge of the water receiving port 16 is kept at a certain distance from the side wall of the water receiving box 7 so that the water receiving port 16 is inside the top wall of the water receiving box 7 .
[0047] The water receiving box 7 is also provided with a water absorbing material which can be detachably fixed therein.
[0048] Preferably, the water-absorbing material is a rectangular water-absorbing sponge 11 , and the outer wall of the water-absorbing sponge 11 is in contact with the inner wall of the water receiving box 7 .
[0049] Preferably, a blocking rod 12 is also screwed on the top of the water receiving box 7. The blocking rod 12 is a long straight rod. The blocking rod 12 extends along the long side direction of the water receiving box 7. The two ends of the blocking rod 12 are respectively and detachably fixedly installed in the middle of the short side of the top of the water receiving box 7.
[0050] A bracket 8 is also fixedly provided on the top of the bottom plate 6 or the top of the water receiving box 7, and a plurality of cone buckets 10 for placing mangoes 5 are fixedly provided on the top of the bracket 8. The cone buckets 10 are opened at the top and bottom, and the smaller opening of the cone buckets 10 faces downward. The plurality of cone buckets 10 are all arranged directly above the water receiving port 16.
[0051] Specifically, the bracket 8 includes four vertical poles 13 fixed to the upper end of the water receiving box 7, the bottoms of the four vertical poles 13 are respectively arranged at the four corners of the water receiving box 7, and a cross bar 14 is also provided on the top of the vertical pole 13. The end of the cross bar 14 extends toward the upper direction of the inside of the water receiving box 7. The multiple cone buckets 10 are arranged in a straight line and spaced apart. The multiple cone buckets 10 are also fixedly connected by a connecting rod 15. The connecting rod 15 is fixedly connected to the outer wall of the cone bucket 10, and the cone buckets 10 located at both ends of the multiple cone buckets 10 are fixedly connected to the cross bar 14.
[0052] Preferably, the cone bucket 10 is a circular cone bucket 10.
[0053] Preferably, the distance between the bottom of the cone bucket 10 and the top of the water receiving box 7 is not less than 30 cm, which is convenient for placing the root branches 9.
[0054] A hot air blower 2 is also provided at the bottom of the chain conveyor belt 3 , and the air outlet of the hot air blower 2 blows hot air upward so that the hot air acts on the water receiving port 16 of the water receiving box 7 below the chain conveyor belt 3 .
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A mango mass processing and packaging device, comprising a frame and a chain conveyor belt arranged on the frame, characterized in that: A processing rack is also provided on a single chain plate of the chain conveyor belt, and the processing rack includes a bottom plate, which is fixedly mounted on the single chain plate, and a long strip of water receiving box is fixedly provided on the upper end of the bottom plate, and a water receiving port is opened on the top of the water receiving box, and a water-absorbing material is detachably fixed in the water receiving box, and a bracket is also fixedly provided on the top of the bottom plate or the top of the water receiving box, and a plurality of conical buckets are fixedly provided on the top of the bracket, and the conical buckets are opened at the top and bottom, and the smaller opening of the conical bucket faces downward, and the plurality of conical buckets are arranged directly above the water receiving port.
2. A mango mass processing and packaging device according to claim 1, characterized in that: The water receiving box is a rectangular box body, the water receiving port is a rectangular port, and a certain distance is left between the edge of the water receiving port and the side wall of the water receiving box so that the water receiving port is located inside the top wall of the water receiving box.
3. A mango mass processing and packaging device according to claim 2, characterized in that: The water-absorbing material is a rectangular water-absorbing sponge, and the outer wall of the water-absorbing sponge is in contact with the inner wall of the water receiving box.
4. A mango mass processing and packaging device according to claim 3, characterized in that: A blocking rod is detachably mounted on the top of the water receiving box.
5. A mango mass processing and packaging device according to claim 4, characterized in that: The blocking rod is a long straight rod, which extends along the long side direction of the water receiving box. The two ends of the blocking rod are respectively and detachably fixedly installed at the middle of the short side of the top of the water receiving box.
6. A mango mass processing and packaging device according to any one of claims 1 to 5, characterized in that: The bracket includes four vertical poles fixedly mounted on the upper end of the bottom plate or the upper end of the water receiving box, the bottoms of the four vertical poles are respectively arranged at the four corners of the water receiving box, a cross bar is also arranged on the top of the vertical poles, the ends of the cross bar extend toward the upper direction of the inside of the water receiving box, the multiple cone buckets are arranged in a straight line at intervals, the multiple cone buckets are fixedly connected by a connecting rod, the connecting rod is fixedly connected to the outer side wall of the cone bucket, and the cone buckets at both ends of the multiple cone buckets are fixedly connected to the cross bar.
7. A mango mass processing and packaging device according to claim 6, characterized in that: The cone bucket is a conical bucket.
8. The device for mass processing and packaging mangoes according to claim 7, characterized in that: The distance between the bottom of the cone bucket and the top of the water receiving box is not less than 30 cm.
9. A mango mass processing and packaging device according to any one of claims 1 to 5, characterized in that: A hot air blower is also provided at the bottom of the chain conveyor belt, and an air outlet of the hot air blower blows hot air upward so that the hot air acts on the water receiving port of the water receiving box below the chain conveyor belt.
10. The mango mass processing and packaging device according to claim 6, characterized in that: A hot air blower is also provided at the bottom of the chain conveyor belt, and an air outlet of the hot air blower blows hot air upward so that the hot air acts on the water receiving port of the water receiving box below the chain conveyor belt.
